Copolymerization of poly(propylene) macromonomer and ethylene with metallocene catalysts

Copolymerization of ethylene and poly(propylene) macromonomer(PPM) with Mn⇋710 was conducted with the (t-butylamido)dimethyl(tetramethyl-η⁵-cyclopentadienyl)silanetitanium dichloride(CGC-Ti), ethylenebis(tetrahydroindenyl)zirconium dichloride(Et[IndH₄]₂ZrCl₂), bis(cyclopentadienyl)zirconium dichloride(Cp₂ZrCl₂) and bis(cyclopentadienyl)titanium dichloride(Cp₂TiCl₂) catalysts using methylaluminoxane as cocatalyst. From the detail analysis of resulting copolymers by DSC, IR and ¹³C NMR, it was proved that PPM is copolymerized with ethylene to give poly(ethylene-co-PPM). The ability of incorporating PPM in the copolymer was found to increase in the following order: Cp₂ZrCl₂ «Cp₂TiCl₂ < Et[IndH₄]₂ZrCl₂ «CGC-Ti.     

SILICA-SUPPORTED NICKEL AND ZIRCONIUM CATALYSTS FOR BRANCHED POLYETHYLENE*

8-Aminoquinoline nickel dichloride and bis(cyclopentadienyl)zirconium dichloride (Cp_2ZrCl_2) were supportedsimultaneously on silica to produce branched polyethylene successfully by combined polymerization. The supportedpolymerization results showed that the molecular weight of polyethylene increased while the molecular weight distributionbecame wider and the molecular chains of oligomers remaning in the final solution became shorter as compared to theoligomers obtained in polymerization processes with pure 8-aminoquinoline nickel dichloride catalysis, as well as theCp_2ZrCl_2 and nickel combination system. With decreasing amount of Ni catalyst in the supported catalyst, the molecular chains of oligomers in the resulting solution became shorter, while α-olefin selectivity increased.     

Cp2ZrCl2‐catalyzed synthesis of 2‐substituted quinozolin‐4(3H)‐ones

Zirconocene dichloride (Cp₂ZrCl₂) in the presence of DMF was found to be a highly efficient catalyst for the synthesis of structurally diverse 2‐substituted quinozolin‐4(3H)‐ones by reaction of anthranilimide with a wide range of aryl aldehydes. Copyright © 2013 John Wiley & Sons, Ltd.     

Cp2ZrCl2‐induced Reformatsky and Barbier reactions on isatins: an efficient synthesis of 3‐substituted‐3‐hydroxyindolin‐2‐ones

A mild and rapid one‐pot process for Reformatsky and Barbier reactions using a catalytic quantity of zirconocene dichloride (Cp₂ZrCl₂) as a promoter and zinc as a terminal reductant at room temperature in dimethyl formamide was developed. The protocol has wide substrate suitability and afforded the desired 3‐substituted‐3‐hydroxyindolin‐2‐ones from istains in good yields and short reaction time. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis and characterization of ethylene‐propylene‐1‐pentene terpolymers

Ethylene (E), propylene (P), and 1‐pentene (A) terpolymers differing in monomer composition ratio were produced, using the metallocenes rac‐ethylene bis(indenyl) zirconium dichloride/methylaluminoxane (rac‐Et(Ind)₂ZrCl₂/MAO), isopropyl bis(cyclopentadienyl)fluorenyl zirconium dichloride/methylaluminoxane (Me₂C(Cp)(Flu)ZrCl₂/MAO, and bis(cyclopentadienyl)zirconium dichloride, supported on silica impregnated with MAO (Cp₂ZrCl₂/MAO/SiO₂/MAO) as catalytic systems. The catalytic activities at 25 °C and normal pressure were compared. The best result was obtained with the first catalyst. A detailed study of ¹³C NMR chemical shifts, triad sequences distributions, monomer‐average sequence lengths, and reactivity ratios for the terpolymers is presented. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 947–957, 2008     

Synthesis and properties of poly‐1‐olefins

The oligomerization and polymerization of 1‐pentene using Cp₂ZrCl₂, Cp₂HfCl₂, [(CH₃)₅C₅]₂ZrCl₂, rac‐[C₂H₄(Ind)₂]ZrCl₂, [(CH₃)₂Si(Ind)₂]ZrCl₂, (CH₃)₂Si(2‐methylbenz[e]indenyl)₂ZrCl₂, Cp₂ZrCl{O(Me)CW(CO)₅}, Cp₂ZrCl(OMe) and methylaluminoxane (MAO) has been studied. The degree of polymerization was highly dependent on the metallocene catalyst. Oligomers ranging from the dimer of 1‐pentene to polymers of poly‐1‐pentene with a molar mass M_w = 149000 g/mol were formed. Cp₂ZrCl{O(Me)CW(CO)₅} is a new highly active catalyst for the oligomerization of 1‐pentene to low molecular weight products. The activity decreases in the order Cp₂ZrCl{O(Me)CW(CO)₅} > Cp₂ZrCl₂ > Cp₂ZrCl(OMe). Furthermore, poly‐1‐olefins ranging from poly‐1‐pentene to poly‐1‐octadecene were synthesized with (CH₃)₂Si(2‐methyl‐benz[e]indenyl)₂ZrCl₂ and methylaluminoxane (MAO) at different temperatures. The temperature dependence of the molar mass can be described by a common exponential decay function irrespective of the investigated monomer.     

Controlling molecular weight distributions of polyethylene by combining soluble metallocene/MAO catalysts

A critical look at the possibility of controlling the molecular weight distribution (MWD) of polyolefins by combining metallocene/methylalumoxane (MAO) catalysts is offered. Catalysts investigated were bis(cyclopentadienyl)zirconium dichloride (Cp₂ZrCl₂), its titanium and hafnium analogues (Cp₂TiCl₂ and Cp₂HfCl₂), as well as rac-ethylenebis(indenyl)zirconium dichloride (Et(Ind)₂ZrCl₂). As observed by other researchers, the MWD of polyethylene can be manipulated by combining soluble catalysts, which on their own produce polymer with narrow MWD but with different average molecular weights. Combined in slurry polymerization reactors, the catalysts in consideration produce ethylene homopolymer just as they would independently. Unimodal or bimodal MWDs can be obtained. This effect can be mimicked by blending polymers produced by the individual catalysts. We demonstrate how a variability in catalyst activity translates into a variability in MWD when mixing soluble catalysts in polymerization. Such a variability in MWD must be considered when setting goals for MWD control. We introduce a more quantitative approach to controlling the MWD using this method. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 831–840, 1998     

Mass Spectrometric Characterization of Methylaluminoxane‐Activated Metallocene Complexes

Electrospray‐ionization mass spectrometric studies of poly(methylaluminoxane) (MAO) in the presence of [Cp₂ZrMe₂], [Cp₂ZrMe(Cl)], and [Cp₂ZrCl₂] in fluorobenzene (PhF) solution are reported. The results demonstrate that alkylation and ionization are separate events that occur at competitive rates in a polar solvent. Furthermore, there are significant differences in ion‐pair speciation that result from the use of metallocene dichloride complexes in comparison to alkylated precursors at otherwise identical Al/Zr ratios. Finally, the counter anions that form are dependent on the choice of precursor and Al/Zr ratio; halogenated aluminoxane anions [(MeAlO)_x(Me₃Al)_y?z(Me₂AlCl)_zMe]^? (z=1, 2, 3…?) are observed using metal chloride complexes and under some conditions may predominate over their non‐halogenated precursors [(MeAlO)_x(Me₃Al)_yMe]^?. Specifically, this halogenation process appears selective for the anions that form in comparison to the neutral components of MAO. Only at very high Al/Zr ratios is the same “native” anion distribution observed when using [Cp₂ZrCl₂] when compared with [Cp₂ZrMe₂]. Together, the results suggest that the need for a large excess of MAO when using metallocene dichloride complexes is a reflection of competitive alkylation vs. ionization, the persistence of unreactive, homodinuclear ion pairs in the case of [Cp₂ZrCl₂], as well as a change in ion pairing resulting from modification of the anions formed at lower Al/Zr ratios. Models for neutral precursors and anions are examined computationally.     

Polymerization Kinetics and Microstructure of Ethylene/1‐Hexene Copolymers Made with Dual Metallocenes

Mathematical models are developed to describe the polymerization of ethylene and 1‐hexene with a constrained geometry catalyst (CGC‐Ti) and with bis(cyclopentadienyl)‐zirconium (IV) dichloride (Cp₂ZrCl₂). Particle swarm optimization is used to fit these models to homo‐ and copolymerization data. The models are also used to describe copolymerizations with mixtures of CGC‐Ti and Cp₂ZrCl₂ to make copolymers with inverse short chain branching distribution. Copolymer molecular weight and short chain branch distributions, as well as polymerization rates with the dual metallocene system, are measured to test whether they agreed with model predictions. The results show that the two metallocenes do not interact strongly when used as a mixture to make ethylene/1‐hexene copolymers.     

Unusual features of ethylene copolymerization reactions with binary metallocene catalysts

Ethylene/1-hexene copolymers produced with MAO-activated binary metallocene catalysts, such as combinations Cp₂ZrCl₂ + (Me₅Cp)₂ZrCl₂, (Ind-H₄)₂ZrCl₂ + (Me₅Cp)₂ZrCl₂, Cp₂ZrCl₂ + Cp₂TiCl₂, etc., contain three types of components. Two of the components can be attributed to active centers derived from each individual metallocene complex, and one or two materials are produced with different types of active center. Some of the binary catalysts generate the three components in comparable proportions, whereas other catalysts produce copolymers with one dominant component, which does not resemble the copolymers produced with the individual complexes. A mechanism is proposed for the formation of the “new” copolymer materials.     

Donor- and acceptor-modified metallocene-based homogeneous Ziegler-Natta catalysts

The polymerization kinetics of propene polymerization using metallocene/methylaluminoxane (MAO) homogeneous catalysts have been investigated to explore the role of donor/acceptor interactions and to enhance the catalyst productivities. In the case of the non-stereospecific Cp₂ZrCl₂/MAO model system it has been demonstrated that, in addition to the well known irreversible deactivation, reversible deactivations, which are second order relative to the zirconium active site concentration, account for the decay of the polymerization rate. While MAO injection during polymerization enhances the polymerization rate, zirconocene addition deactivates the catalyst which can be reactivated by injecting additional MAO. A sequence of dynamic equilibria involving the formation of active cationic metallocene intermediates as well as inactive zirconocene species, e.g., zirconocene dimers, is proposed. Lewis base and Lewis acid additives have been added as probes to examine the role of such equilibria in the case of metallocene-based catalyst systems such as MAO-activated Cp₂ZrCl₂, racemic ethylenebisindenyl zirconium dichloride (EBIZrCl₂), and racemic ethylenebis (4,5,6,7-tetrahydroindenyl) zirconium dichloride (EBTHIZrCl₂). While the conventional donors such as 2,6-ditert.butyl-4-methylphenol (BHT) and 2,2,6,6-tetramethylpiperidine (TMP) reduce catalyst productivities, even at very low donor/Al molar ratios, increasing propene concentration and addition of trimethylboroxine (TMB) substantially enhance catalyst productivities and affect molecular weights of the polypropylene produced with metallocene/MAO catalysts.     

Radical-mediated synthesis of 3,4-dihydroisocoumarins: total synthesis of hydrangenol

A radically promoted synthesis of 3,4-dihydroisocoumarins has been achieved in moderate to good yields using titanocene(III) chloride (Cp₂TiCl) as the radical initiator. The total synthesis of (±)-hydrangenol has been completed using this radical technology. Cp₂TiCl was prepared in situ from commercially available titanocene dichloride (Cp₂TiCl₂) and Zn-dust in THF under argon.     

Preparation of functionalized montmorillonites and their application in supported zirconocene catalysts for ethylene polymerization

Ethylene polymerization was carried out with zirconocene catalysts supported on montmorillonite (or functionalized montmorillonite). The functionalized montmorillonite was from simple ion exchange of [CH₃O₂CCH₂NH₃]⁺ (MeGlyH⁺) ions with interlamellar cations of layered montmorillonites. The functionalized montmorillonites [high‐purity montmorillonite (MMT)‐MeGlyH⁺] had larger interlayer spacing (12.69 Å) than montmorillonites without treatment (9.65 Å). The zirconocene catalyst system [Cp₂ZrCl₂/methylaluminoxane (MAO)/MMT‐MeGlyH⁺] had much higher Zr loading and higher activities than those of other zirconocene catalyst systems (Cp₂ZrCl₂/MMT, Cp₂ZrCl₂/MMT‐MeGlyH⁺, Cp₂ZrCl₂/MAO/MMT, [Cp₂ZrCl]⁺[BF₄]/MMT, [Cp₂ZrCl]⁺[BF₄]^?/MMT‐MeGlyH⁺, [Cp₂ZrCl]⁺[BF₄]^?/MAO/MMT‐MeGlyH⁺, and [Cp₂ZrCl]⁺[BF₄]^?/MAO/MMT). The polyethylenes with good bulk density were obtained from the catalyst systems, particularly (Cp₂ZrCl₂/MAO/MMT‐MeGlyH⁺). MeGlyH⁺ and MAO seemed to play important roles for preparation of the supported zirconocenes and polymerization of ethylene. The difference in Zr loading and catalytic activity among the supported zirconocene catalysts is discussed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1892–1898, 2002     

Zirconocene-Mediated Radical Hydrophosphination

Hydrophosphination activity has been solicited from the parent and decamethyl zirconocene dichloride compounds, Cp₂ZrCl₂ and Cp*₂ZrCl₂. Given recent reports of photocatalytic hydrophosphination, these compounds were irradiated in the near ultraviolet (UV) as precatalysts resulting in the successful hydrophosphination of styrene substrates and activated alkenes. Irradiation appears to induce homolysis of the Cp or Cp* ligand, resulting in radical hydrophosphination. Successful detection of this radical reactivity was achieved by monitoring for EPR signals with in situ irradiation, a methodology proving to be general for the determination of radical versus closed-shell reactivity in transition-metal photocatalysis.     

Copolymerization of ethylene with 1‐hexene over metallocene catalyst supported on complex of magnesium chloride with tetrahydrofuran

The study of ethylene/1‐hexene copolymerization with the zirconocene catalyst, bis(cyclopentadienyl)zirconium dichloride (Cp₂ZrCl₂)/methylaluminoxane (MAO), anchored on a MgCl₂(THF)₂ support was carried out. The influence of 1‐hexene concentration in the feed on catalyst productivity and comonomer reactivity as well as other properties was investigated. Additionally, the effect of support modification by the organoaluminum compounds [(MAO, trimethlaluminum (AlMe₃), or diethylaluminum chloride (Et₂AlCl)] on the behavior of the MgCl₂(THF)₂/Cp₂ZrCl₂/MAO catalyst in the copolymerization process and on the properties of the copolymers was explored. Immobilization of the Cp₂ZrCl₂ compound on the complex magnesium support MgCl₂(THF)₂ resulted in an effective system for the copolymerization of ethylene with 1‐hexene. The modification of the support as well as the kind of organoaluminum compound used as a modifier influenced the activity of the examined catalyst system. Additionally, the profitable influence of immobilization of the homogeneous catalyst as well as modification of the support applied on the molecular weight and molecular weight distribution of the copolymers was established. Finally, with the successive self‐nucleation/annealing procedure, the copolymers obtained over both homogeneous and heterogeneous metallocene catalysts were heterogeneous with respect to their chemical composition. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2512–2519, 2004     

Novel use of mesoporous aluminas as supports for Cp2ZrCl2 and Cp*ZrMe3: Ethylene polymerization and formation of polyethylene nanofibers

Mesoporous aluminas with average pore sizes of 4.3–7.8 nm were prepared by anodization of an aluminum film (AAO), and by a sol–gel templating method (TPL). In addition to a commercial alumina and sulfated TPL, the aluminas were used as supports for cyclopentadienyl zirconocene dichloride (Cp₂ZrCl₂) and trimethyl(η5‐pentamethylcyclopentadienyl)zirconium (Cp*ZrMe₃) and tested in the polymerization of ethylene. The metallocenes supported on the alumina prepared with the templating method and its sulfated modification exhibited polymerization activities of 440 and 350 kg_PE/(mol_Zr × h × bar), respectively, comparable to that obtained with silica‐supported metallocenes (390 kg_PE/(mol_Zr × h × bar)). The acid site distribution of the aluminas was studied with FTIR and temperature programmed desorption (TPD) of pyridine, and also the amount of medium and strong acid sites was determined gravimetrically from the adsorption of pyridine. Relative to the surface area, AAO with the highest amount of acid sites (2.10 μmol_py/m) adsorbed Cp₂ZrCl₂ and Cp*ZrMe₃ the most. Study of the polymers' morphology with a scanning electron microscope revealed polyethylene nanofibers in all the polymer samples, also in those obtained from the reference polymerizations with homogeneous Cp₂ZrCl₂ and Cp*ZrMe₃. This finding suggests that a catalyst support with a tubular pore structure is not a prerequisite for the formation of polymer nanofibers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4002–4012, 2007     

Effect of substituents on the catalytic properties of bis(cyclopentadienyl) zirconocene dichlorides in polymerization of ethene

Comparative analysis of catalytic activity of substituted bis(cyclopentadienyl)zirconium dichlorides with the general formula (R _n Cp)₂ZrCl₂ (Cp₂ZrCl₂, (MeCp)₂ZrCl₂, (PrⁱCp)₂ZrCl₂, (Prⁱ ₂Cp)₂ZrCl₂, (BuⁿCp)₂ZrCl₂, (BuⁱCp)₂ZrCl₂, (Bu^tCp)₂ZrCl₂, Cp^* ₂ZrCl₂ (Cp^*=Me₅C₅), (Me₃SiCp)₂ZrCl₂, (cyclo-C₆H₁₁Cp)₂ZrCl₂, and [(cyclo-C₆H₁₁)₂Cp]₂ZrCl₂) in ethene polymerization using polymethylalumoxane as the cocatalyst was performed. The molecular mass characteristics of the polyethylene samples obtained were determined. A linear correlation of the specific activity of the catalysts and the turnover number with the electronic and steric characteristics of substituents at the Cp ring of the complexes was established for the first time. Analysis of the polymerization kinetics and the obtained correlation between the specific activity of the complexes and molecular mass characteristics of the polyethylene samples suggest that alkyl substituents participate in reactions responsible for the restriction of the polymer chain growth and regeneration of the active center. These interactions most likely involve associates of AlMe₃ with polymethylalumoxane molecules.     

Active center determination of ethylene polymerisation catalysts using a quenching method with tritiated methanol

The subject of this work is ethylene polymerisation using Kaminsky type catalysts: Cp₂MR₂=methylaluminoxane [M=Zr, W, Nb; R=Cl, CH₃]. Active center determination and kinetic studies of the (Cp₂WCl₂+methylaluminoxane) and Cp₂ZrCl₂+methylaluminoxane) systems are described, using a quenching method with tritiated methanol. The activity of the polymer was determined by liquid scintillation counting. We have found 0.5% and 87% of active centers, respectively for W and Zr system. The catalytic activity of complexes Cp₂WCl₂ and Cp₂NbCl₂ was compared with that of Cp₂ZrCl₂. The W and Nb complexes are found to be less active than the Zr complex.     

Shape and diffusion of the monomer‐controlled copolymerization of ethylene and α‐olefins over Cp2ZrCl2 confined in the nanospace of the supercage of NaY

Cp₂ZrCl₂ confined inside the supercage of NaY zeolites [NaY/methylaluminoxane (MAO)/Cp₂ZrCl₂] exhibited the shape and diffusion of a monomer‐controlled copolymerization mechanism that strongly depended on the molecular structure of the monomer and its size. For the ethylene–propylene copolymerization, NaY/MAO/Cp₂ZrCl₂ showed the effect of the comonomer on the increase in the polymerization rate in the presence of propylene, whereas the ethylene/1‐hexene copolymerization showed little comonomer effect, and the ethylene/1‐octene copolymerization instead showed a comonomer depression effect on the polymerization rate. Isobutylene, having a larger kinetic diameter, had little influence on the copolymerization behaviors with NaY/MAO/Cp₂ZrCl₂ for the ethylene–isobutylene copolymerization, which showed evidence of the shape and diffusion of a monomer‐controlled mechanism. The content of the comonomer in the copolymer chain prepared with NaY/MAO/Cp₂ZrCl₂ decreased by about one‐half in comparison with that of Cp₂ZrCl₂. A differential scanning calorimetry study on the melting endotherms after the successive annealing of the copolymers showed that the copolymers of NaY/MAO/Cp₂ZrCl₂ had narrow comonomer distributions, whereas those of homogeneous Cp₂ZrCl₂ were broad. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2171–2179, 2003     

Metallocene catalysis in the complex-radical polymerization of methyl methacrylate

The initiation stage of methyl methacrylate polymerization in the presence of benzoyl peroxide-metallocene (MC) systems is considered, with MC = Cp₂Fe, (C₅Me₅)₂Fe, (AcC₅H₄)(C₅H₅)Fe, Cp₂TiCl₂, Cp₂ZrCl₂, and (C₅Me₅)₂ZrCl₂. The decomposition of benzoyl peroxide in the presence of a metallocene proceeds via the formation of its complex with the metallocene. The catalytic effect of the metallocenes on the initiation of methyl methacrylate polymerization is due to the formation of a metallocene-benzoyl peroxide complex and its decomposition yielding primary radicals. The chain propagation stage is metallocene-dependent, which is explained by the formation of complex sites. Their formation pathway and structures are analyzed using quantum-chemical calculations.