Production of micron-sized monodispersed core/shell polymethyl methacrylate/polystyrene particles by seeded dispersion polymerization

 Micron-sized monodispersed polymethyl methacrylate (PMMA)/polystyrene (PS) (PMMA/PS=2/1, wt ratio) composite particles consisting of PMMA-core and PS-shell were successfully produced by seeded dispersion polymerization of styrene in a methanol/water medium in the presence of about 2 μm-sized monodispersed PMMA particles. From the view point of thermodynamic equilibrium, such a morphology is difficult to form by usual seeded polymerization in a polar medium such as water. It is concluded that seeded dispersion polymerization in which almost all monomers and initiators exist in the medium has an advantage to produce core/shell polymer particles in which polymer layers accumulate in their order of the production regardless of the hydrophobicity of polymers, because of high viscosity in polymerizing particles. Received: 9 December 1996 Accepted: 26 February 1997     

Production of micron-sized, monodispersed, multilayered composite polymer particles by multistep seeded dispersion polymerization

 Micron-sized, monodispersed, poly(methyl methacrylate) (PMMA)/polystyrene (PS)/PMMA/PS multilayered composite particles were successfully produced by three-step seeded dispersion polymerizations in methanol/water media. The first seeded dispersion polymerization was carried out with 2-μm-sized, monodispersed PMMA particles.     

Multihollow structured poly(methyl methacrylate)/silver nanocomposite microspheres prepared by suspension polymerization in the presence of dual dispersion agents

Poly(methyl methacrylate) (PMMA)/silver nanocomposite microspheres with unique multihollow structures were prepared by suspension polymerization in the presence of dual dispersion agents. The addition of a lipophilic emulsifier, polyethylene glycol (30EO) dipolyhydroxystearate (Arlacel P135), not only stabilized water-in-oil (W/O) emulsion, but also converted silver nanoparticles from hydrophilic to lipophilic. When a suspension polymerization dispersion agent, poly(vinyl alcohol), was added to the above W/O emulsion system, a water-in-oil-in-water suspension was formed with silver nanoparticles dispersed in the oil phase. The suspension polymerization was carried out at low temperature with 2,2’-azobis(2,4-dimethylvaleronitrile) as the initiator. When modified silver nanoparticles were added, the rate of polymerization increased slightly. High monomer conversion (about 85%) was obtained in spite of low polymerization temperature of 30 °C. Under controlled conditions, PMMA/silver microspheres with various hollow structures were synthesized. The PMMA/silver microspheres with multihollow structure showed high antibacterial ability.     

Poly(vinyl alcohol)/poly(methyl methacrylate) blend membranes for pervaporation separation of water + isopropanol and water + 1,4-dioxane mixtures

Pervaporation (PV) separation of water + isopropanol and water + 1,4-dioxane mixtures has been attempted using the blend membranes of poly(vinyl alcohol) (PVA) with 5 wt.% of poly(methyl methacrylate) (PMMA). These results have been compared with the plain PVA membrane. Both plain PVA and PVA/PMMA blend membranes have been crosslinked with glutaraldehyde in an acidic medium. The membranes were characterized by differential scanning calorimetry and universal testing machine. Pervaporation separation experiments have been performed at 30 °C for 10, 15, 20, 30 and 40 wt.% of feed water mixtures containing isopropanol as well as 1,4-dioxane. PVA/PMMA blend membrane has shown a selectivity of 400 for 10 wt.% of water in water + isopropanol feed, while for water + 1,4-dioxane feed mixture, membrane selectivity to water was 104 at 30 °C. For both the feed mixtures, selectivity for the blend membrane was higher than that observed for plain PVA membrane, but flux of the blend membrane was lower than that observed for the plain PVA membrane. Membranes of this study are able to remove as much as 98 wt.% of water from the feed mixtures of water + isopropanol, while 92 wt.% of water was removed from water + 1,4-dioxane feed mixtures at 30 °C. Flux of water increased for both the feed mixtures, while the selectivity decreased at higher feed water concentrations. The same trends were observed at 40 and 50 °C for 10, 15 and 20 wt.% of water mixtures containing isopropanol as well as 1,4-dioxane feed mixtures, which also covered their azeotropic composition ranges. Membrane performance was studied by calculating flux (J_p), selectivity (), pervaporation separation index (PSI) and enrichment factor (β). Permeation flux followed the Arrhenius trend over the range of temperatures investigated. It was found that by introducing a hydrophobic PMMA polymer into a hydrophilic PVA, the selectivity increased dramatically, while flux decreased compared to plain PVA, due to a loss in PVA chain relaxation.     

Preparation of Composite Polymer Particles by Seeded Dispersion Polymerization in Ionic Liquids

Summary: Submicron-sized monodisperse PS particles were prepared by dispersion polymerization of styrene in ionic liquids with poly(vinylpyrrolidone) as stabilizer. Seeded dispersion polymerization of MMA was subsequently carried out with PS seeds in [Bmim][BF₄] to prepare PS/PMMA composite particles. Observation of the obtained particles of ultrathin cross-sections with a scanning and transmission electron microscope revealed that no secondary nucleation occurred during the seeded dispersion polymerization and that the particles have a core-shell morphology consisting of a PS core and a PMMA shell. Successful preparation of PS/PMMA composite particles in an ionic liquid has thus been demonstrated. Moreover, PS/PAA (PS-core/PAA-shell) composite particles were prepared by seeded dispersion polymerization in [DEME][TFSI], illustrating that hydrophobic/hydrophilic composite particles can be readily prepared in the ionic liquid.     

聚甲基丙烯酸甲酯/聚甲基丙烯酸-2-羟乙酯复合微球的合成及药物吸放性能

采用在甲基丙烯酸甲酯（MMA）悬浮聚合过程中滴加甲基丙烯酸-2-羟乙酯（HEMA）乳液聚合组分的悬浮-乳液耦合聚合方法,制备了大粒径聚甲基丙烯酸甲酯／聚甲基丙烯酸-2-羟乙酯（PMMA／PHEMA）复合微球。PMMA／PHEMA复合微球表面以HEMA乳液聚合物为主,且具有微孔结构。PMMA／PHEMA复合微球在水和苄醇中的平衡溶胀率大于PMMA微球。PMMA／PHEMA复合微球48h异丁苯丙酸负载百分比为35．6％,PMMA为27．6％。在磷酸盐缓冲液中释放时间达到360h,释放量占负载总量的82％;而PMMA微球的释放时间为216h,释放量仅占负载总量的60％。     

Preparation of poly(vinyl pivalate) microspheres by dispersion polymerization in an ionic liquid and saponification for the preparation of poly(vinyl alcohol) with high syndiotacticity

We report here a successful free-radical dispersion polymerization of vinyl pivalate (VPi) in an ionic liquid, 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide ([bmim][TFSI]) using poly(vinyl pyrrolidone) (PVP) as a stabilizer. Morphological analysis by FE-SEM revealed that poly(vinyl pivalate) (PVPi) obtained from dispersion polymerizations were in the form of spherical particles. Micron-sized, PVPi particles with a number-average molecular weight (M_n) of 166,400 g/mol could be obtained using 5% stabilizer (w/w to monomer) at 65 °C for 20 h. The effects of varying concentration of stabilizer, initiator and monomer upon polymer yield, molecular weight, and morphology of PVPi were also investigated. Analogous polymerizations in dimethyl sulfoxide (DMSO) and bulk served as references. In addition, the preparation of poly(vinyl alcohol) (PVA) by saponification of the resultant PVPi was described.     

Production of micron-sized monodispersed core/shell composite polymer particles by seeded dispersion polymerization

 The effect of the weight ratio of seed polymer/monomer on the morphology of the poly(methyl methacrylate) (PMMA)/polystyrene (PS) monodispersed composite particles produced by batch seeded dispersion polymerization of styrene with 1.64-μm-sized monodispersed PMMA seed particles in a methanol/water medium (4/1 w/w) was examined. In the PMMA/PS weight ratios of 3/1 and 2/1, the composite particles had a clear morphology consisting of a PMMA core and a PS shell. In the ratio of 1/1, a lot of small PS domains were observed in the PMMA core though the PS shell was still formed. By stepwise addition of styrene monomer, the formation of the small PS domain was depressed and complete core/shell morphology was formed. Absorption/release treatments of toluene into/from the PMMA/PS (1/1 w/w) composite particles resulted in a drastic morphological change from the core/shell structure to a multi- layered one. Received: 2 February 1999 Accepted in revised form: 7 April     

Preparation of water‐soluble,syndiotacticity‐rich,low molecular weight poly(vinyl alcohol) microfibrils in high yields with the low‐temperature polymerization of vinyl pivalate in tetrahydrofuran and saponification

To prepare water‐soluble, syndiotacticity‐rich poly(vinyl alcohol) (PVA) microfibrils for various industrial applications, we synthesized syndiotacticity‐rich, low molecular weight PVA by the solution polymerization of vinyl pivalate (VPi) in tetrahydrofuran (THF) at low temperatures with 2,2′‐azobis(2,4‐dimethylvaleronitrile) (ADMVN) as an initiator and successive saponification of poly(vinyl pivalate) (PVPi). Effects of the initiator and monomer concentrations and the polymerization temperature were investigated in terms of the polymerization behaviors and molecular structures of PVPi and the corresponding syndiotacticity‐rich PVA. The polymerization rate of VPi in THF was proportional to the 0.91 power of the ADMVN concentration, indicating the heterogeneous nature of THF polymerization. The low‐temperature solution polymerization of VPi in THF with ADMVN proved to be successful in obtaining water‐soluble PVA with a number‐average degree of polymerization (P_n) of 300–900, a syndiotactic dyad content of 60–63%, and an ultimate conversion of VPi into PVPi of over 75%. Despite the low molecular weight of PVA with P_n = 800, water‐soluble PVA microfibrillar fibers were prepared because of the high level of syndiotacticity. In contrast, for PVA with P_n = 330, shapeless and globular morphologies were observed, indicating that molecular weight has an important role in the in situ fibrillation of syndiotacticity‐rich PVA. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1103–1111, 2002     

Thermosensitive poly(methyl methacrylate) emulsion prepared in the presence of poly(vinyl alcohol) with a cloud point as a protective colloid

An emulsion of poly(methyl methacrylate) (PMMA) was prepared using poly(vinyl alcohol) (PVA) of low degree of hydrolysis with a cloud point as a protective colloid. The behaviour of an aqueous solution of PVA with 80% degree of hydrolysis was first investigated in terms of the Huggins constant in viscometry. MMA was polymerized using the PVA at 20 °C, where no abnormality in the aqueous PVA was observed. The change in transmittance of the emulsion observed with a UV–vis photometer revealed that in the case of UV light of wavelength 370 nm, the transmittance decreased markedly at around 30 °C with an increase in temperature, and then increased with a decrease in temperature. The thermosensitive property resulted from PVA with a low degree of hydrolysis with a cloud point, at a higher temperature of which the PVA loses solubility in water owing to weakening of the hydrogen bond between PVA molecules and water.     

Poly(methyl methacrylate)/multiwalled carbon nanotube microspheres fabricated via in‐situ dispersion polymerization

Poly(methyl methacrylate)/multiwalled carbon nanotube (PMMA/MWCNT) microspheres were successfully prepared by in situ dispersion polymerization in an alcohol phase in which the acid‐treated MWCNTs were dispersed before polymerization. The PMMA and PMMA/MWCNT microspheres were monodisperse. The diameters of the microspheres decreased from about 11.6–6.0 μm as the MWCNT content was increased from 0 to 0.03 wt %. The morphology of the PMMA/MWCNT microspheres was investigated by scanning electron microscopy, atomic force microscopy, and transmission electron microscopy, and the experimental results showed that the MWCNTs were present both in the interior and on the surface of the microspheres. The synthesized PMMA/MWCNT microspheres were also characterized by electrical resistance measurements to analyze their electrical conductivity. They showed electrorheological (ER) fluid characteristics when they were dispersed in silicone oil. Their ER properties were confirmed by using optical microscopy to examine a suspension of the PMMA/MWCNT microspheres dispersed in insulating silicone oil to which an electric field of 2.5 kV/cm was applied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 182–189, 2008     

Poly(methyl methacrylate) composites prepared by in situ polymerization using organophillic nano-to-submicrometer zinc oxide particles

Nano- and submicrometer zinc(II) oxide particles were synthesized by the polyol method and were used for the preparation of ZnO/poly(methyl methacrylate) (ZnO/PMMA) composite materials by the chain polymerization of methyl methacrylate (MMA) in bulk. ZnO particles with an organophilic surface layer were homogeneously dispersed in the PMMA matrix. Very low concentrations (0.1 wt.%) of nano zinc oxide absorbed over 98% of UV light as determined by UV-vis spectroscopy. Nano zinc oxide (75 nm) increased the initial decomposition temperature of the PMMA matrix by 30-40 °C at concentrations of 0.1% and above. This was explained by the changes in the termination mechanism of MMA polymerization resulting in a reduced concentration of vinylidene chain ends. Nano ZnO also increased the MMA polymerization reaction rate and reduced the activation energy. Submicrometer ZnO showed lower UV absorption, thermal stabilization and no influence on the reaction kinetics indicating that average particle size is of vital importance for the properties of PMMA nanocomposites and for MMA polymerization.     

Functional Properties of Extruded Nanocomposites Based on Cassava Starch,Polyvinyl Alcohol and Montmorillonite

Summary: The objectives of this work were to produce expanded nanocomposites based on cassava starch, polyvinyl alcohol (PVA) and sodium montmorillonite (Na-MMT). The nanocomposites were characterized according to their expansion index (EI), density, water absorption capacity (WAC), mechanical properties and crystallinity. The nanocomposites were prepared in a single-screw extruder using different starch contents (97.6–55.2 g/100 g formulation), PVA (0–40 g/100 g formulation) and Na-MMT (0–4.8 g/100 g formulation). Glycerol (20 g/100 g formulation) was used as plasticizer. The addition of Na-MMT and PVA resulted in an increase of EI and mechanical strength of the foams. Na-MMT and PVA addition resulted in less WAC of the samples. The studied processing conditions resulted in a good nanoclay dispersion, leading to the formation of an intercalated structure.     

Preparation and characterization of poly(methyl methacrylate)/titanium oxide composite particles

Before polymerization, the introduction of double bonds onto the surface of the TiO₂ particles was achieved by the treatment of the TiO₂ particles with the silane-coupling agent. Via in-situ emulsion polymerization, the poly(methyl methacrylate) (PMMA)/titanium oxide (TiO₂) composite particles were prepared by graft polymerization of MMA from the surface of the modified TiO₂ particles. The structure of the obtained PMMA/TiO₂ composite particles was characterized using fourier transform infrared spectra (FT-IR), thermo-gravimetric analysis (TGA), differential scanning calorimetry (DSC) and size excluding chromatography (SEC). The morphology of the obtained PMMA/TiO₂ composite particles was observed by transmission electron microscope (TEM). The results of FT-IR and TGA measurements show that PMMA is successfully grafted from the surface of the TiO₂ particles and that the percentage of grafting and the grafting efficiency can reach 208.3% and 96.6%, respectively. At the same time, the TGA and DSC measurements indicate an enhancement of thermal stability. TEM images demonstrate a better dispersion of the TiO₂ particles in the composite latex. In addition, UV-visible absorption measurements show that the PMMA/TiO₂ composite particles can absorb over 95% UV light at 210–400 nm wavelength.     

PMMA/MMT nanocomposites prepared by one-step in situ intercalative solution polymerization

Poly(methylmetacrylate)/montmorillonite (PMMA)/(MMT) nanocomposites were prepared by one-step in situ intercalative solution polymerization involving simultaneous modification of MMT with quaternary ammonium salts (QAS), polymerization and polymer intercalation. Polymerization proceeded at 70 °C in a mixture of ethanol and water, whereas the nanocomposite was precipitated with only water. Four QAS’s with different alkyl chain lengths, as well as a QAS with an additional acrylic group, were used to study the influence of the type of quaternary ammonium salt on intercalation. The largest extent of intercalation was achieved in nanocomposites with the QAS having one long alkyl (C16) chain. The obtained PMMA/MMT intercalated nanocomposites exhibited a higher glass transition temperature, better thermal stability, and improved solvent resistance than the pure PMMA.     

Dispersion polymerization of MMA in supercritical CO2 stabilized by random copolymers of 1H,1H–perfluorooctyl methacrylate and 2‐(dimethylaminoethyl methacrylate)

A series of random copolymers, composed of 1H,1H‐perfluorooctyl methacrylate (FOMA) and 2‐dimethylaminoethyl methacrylate (DMAEMA) were prepared as stabilizers for the dispersion polymerization of methyl methacrylate in supercritical CO₂ (scCO₂). Free‐flowing, spherical poly(methyl methacrylate) (PMMA) particles were produced in high yield by the effective stabilization of poly(FOMA‐co‐DMAEMA) containing 34–67 w/w % (15–41 m/m %) FOMA structural units. Less stabilized but micron‐sized discrete particles could be obtained even with 25 w/w % (10 m/m %) FOMA stabilizer. The result showed that the composition of copolymeric stabilizers had a dramatic effect on the size and morphology of PMMA. The particle size was controllable with the surfactant concentration. The effect of the monomer concentration and the initial pressure on the polymerization was also investigated. The dry polymer powder obtained from dispersion polymerization could be redispersed to form stable aqueous latexes in an acidic buffered solution (pH = 2.1) by an electrostatic stabilization mechanism due to the ionization of DMAEMA units in the stabilizer. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1365–1375, 2008     

亚微米级聚苯乙烯/聚硅氧烷核壳粒子的制备及其应用

以乳液聚合制备的聚苯乙烯乳液为种子,加入甲基三甲氧基硅烷(MTMS)水解溶液进行缩聚反应,合成亚微米级聚苯乙烯/聚硅氧烷核壳粒子,并以此作为光散射剂添加至聚甲基丙烯酸甲酯(PMMA)树脂中,制备了光散射材料;考察了亚微米级核壳粒子添加在PMMA树脂中的分散性。结果表明:经过双螺杆剪切作用的挤出加工后,可以实现核壳粒子在PMMA树脂中的良好分散。核壳粒子可以大幅度提高PMMA的雾度,当聚苯乙烯/聚硅氧烷核壳粒子(NS82)的含量为1%时,制得的PMMA样片(厚度为2 mm)的雾度为89%,透光率为69%,有效光散射系数为61%。     

Seed Dispersion Polymerization to Micron-Size Monodisperse Polymer Particles

Abstract

Seed dispersion polymerization of methyl methacrylate (MMA) in the presence of monodisperse PMMA particles was carried out in an aqueous methanol using poly(methacrylic acid) stabilizer. The polymerization using 2. 5 μ. m-sized seed particles gave monodisperse PMMA particles in the diameter up to 4. 9 μm. The solvent composition and monomer concentration greatly affected the polymerization behavior. Under appropriate conditions, monodisperse PMMA particles in the diameter up to 8. 9 μ, m was prepared from 4. 6 μm-sized seed particles. The seed dispersion polymerization of styrene in the presence of the seed particles produced monodisperse PMMA-polystyrene particles in the micron range. The particles were supposed to have a structure consisting of PMMA-core and polystyrene-shell from ESCA analysis.     

Rheological,mechanical and morphological properties of thermoplastic vulcanizates based on NR‐g‐PMMA/PMMA blends

Graft copolymer of natural rubber and poly(methyl methacrylate) (NR‐g‐PMMA) was prepared using semi‐batch emulsion polymerization technique via bipolar redox initiation system. It was found that the grafted PMMA increased with the increase of methyl methacrylate (MMA) concentration used in the graft copolymerization. The NR‐g‐PMMA was later used to prepare thermoplastic vulcanizates (TPVs) by blending with PMMA through dynamic vulcanization technique. Conventional vulcanization (CV) and efficient sulphur vulcanization (EV) systems were studied. It was found that the CV system provided polymer melt with lower shear stress and viscosity at a given shear rate. This causes ease of processability of the TPVs via extrusion and injection molding processes. Furthermore, the TPVs with the CV system showed higher ultimate tensile strength and elongation. The results correspond to the morphological properties of the TPVs. That is, finer dispersion of the small vulcanized rubber particles were observed in the PMMA matrix. Various blend ratios of the NR‐g‐PMMA/PMMA blends using various types of NR‐g‐PMMA (i.e. prepared using various percentage molar ratios of NR and MMA) were later studied via dynamic vulcanization by a conventional sulphur vulcanization system. It was found that increasing the level of PMMA caused increasing trend of the tensile strength and hardness properties but decreasing level of elongation properties. Increasing level of the grafted PMMA in NR molecules showed the same trend of mechanical properties as in the case of increasing concentration of PMMA used as a blend component. From morphological studies, two phase morphologies were observed with a continuous PMMA phase and dispersed elastomeric phase. It was also found that more finely dispersed elastomeric phase was obtained with increasing the grafted PMMA in the NR molecules. Copyright © 2005 John Wiley & Sons, Ltd.     

Control of particle size in dispersion polymerization of methyl methacrylate

Poly(methyl methacrylate) (PMMA) particles ranging in diameter from 2 to 10 μm were prepared by dispersion polymerization. The effects of various polymerization parameters on the size and monodispersity were systematically investigated. The particle size was found to increase with increasing polymerization temperature, concentration and decomposition rate of the initiator, and solvency of the dispersion medium. It also increased with increasing concentration and molecular weight of the polymeric stabilizer, poly(vinyl pyrrolidone) (PVP). As the monomer concentration was increased from 5 to 20 wt %, a minimum was found in the particle size at a monomer concentration of 10 wt %. A costabilizer was found to be necessary for preparing monodisperse particles at stabilizer concentrations below 2 wt %. A recycling experiment showed that the consumption of PVP was quite small in each cycle and the residual materials in this system could be reused readily. © 1993 John Wiley & Sons, Inc.