Gamma irradiation of high density poly(ethylene)/ethylene‐vinyl acetate/clay nanocomposites: possible mechanism of the influence of clay on irradiated nanocomposites

A further study on mechanical properties and morphology evolution of high density poly (ethylene)/ethylene‐vinyl acetate/and organically‐modified montmorillonite (HDPE/EVA/OMT) nanocomposites exposed to gamma‐rays (0–200 kGy) has been achieved. The results showed that nanocomposites have superior irradiation‐resistant properties to HDPE/EVA blend in mechanical properties. A transmission electron microscope study verified that a face‐face ordered nanostructure had been induced by gamma‐rays. The aim of this paper is to provide a possible mechanism on how the OMT influences the general properties of irradiated nanocomposites, based on the results of thermal, flammability and mechanical behavior. Three facts are postulated to be responsible for the mechanism. The first is the segregation of nano‐dispersed clay layers not only reduces polymer oxidation but prevents crosslinking reactions. The second is the nanostructure evolution induced by gamma‐rays, which may impart nanocomposites improved elasticity. The last is due to the Hofmann degradation, whose degraded products have opposite roles, accelerating polymer oxidation or promoting crosslinking reactions. These facts interact as well as compete with others. The properties of the nanocomposites strongly depended on the prevalent effects developing with increasing irradiation doses. Copyright © 2005 John Wiley & Sons, Ltd.     

Influence of Fe‐MMT on the fire retarding behavior and mechanical property of (ethylene‐vinyl acetate copolymer/magnesium hydroxide) composite

In this work, Fe‐montmorillonite (Fe‐MMT) is synthesized and used as a synergistic agent in ethylene vinyl acetate/magnesium hydroxide (EVA/MH) flame retardant formulations. The synergistic effect of Fe‐MMT with magnesium hydroxide (MH) as the halogen‐free flame retardant for ethylene vinyl acetate (EVA) is studied by thermogravimetric analysis (TGA), limiting the oxygen index (LOI), UL‐94, and cone calorimetry test. Compared with that of Na‐MMT, it indicates that the synergistic effects of Fe‐MMT enhance the LOI value of EVA/MH polymer and improve the thermal stability and reduce the heat release rate (HRR). The structure and morphology of nanocomposites are studied by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The mechanical properties of the EVA composites have also been studied here, indicating that the use of Fe‐MMT reduces the amount of inorganic fillers. MH hence enhances the mechanical properties of the EVA composite while keeping the UL‐94 V‐0 rating. Copyright © 2008 John Wiley & Sons, Ltd.     

Influence of four different types of organophilic clay on the morphology and thermal properties of polystyrene/clay nanocomposites prepared by using the γ-ray irradiation technique

Polystyrene (PS)/clay nanocomposites were successfully prepared by the γ-ray irradiation technique. Four different types of organophilic clays were used: three of the four contained a reactive group, while the other did not. Exfoliated PS/clay nanocomposites can be obtained by using reactive organophilic clay and intercalated PS/nanocomposites can be formed by using non-reactive ones, which was confirmed by X-ray diffraction (XRD) and by transmission electron microscopy (TEM). In the formation of exfoliated PS/nanocomposites, the effect of the double bond of the clay-intercalated agents is much more important than the alkyl chain length. The enhanced thermal properties of PS/nanocomposites were characterized by thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). In particular, the enhancement of the thermal properties of PS/nanocomposites made using the reactive organophilic clay was much higher than that of the thermal properties of PS/nanocomposites incorporating non-reactive clay.     

本质阻燃聚苯乙烯/蒙脱土纳米复合物的制备及性能

通过原位聚合法制备了本质阻燃聚苯乙烯[P(St-co-AEPPA)]/有机改性蒙脱土(OMMT)纳米复合物[P(St-co-AEPPA)/OMMT], 并用普通聚苯乙烯/有机改性蒙脱土(PS/OMMT)复合物作为对比实验, 研究了含磷、氮单体丙烯酸羟乙基-苯氧基-二乙基磷酰胺(AEPPA)和OMMT等添加物对本质阻燃聚苯乙烯性能的影响.用X射线衍射仪(XRD)和透射电子显微镜(TEM)分析了复合材料的结构与形貌, 并对OMMT在基体中的分散机理进行了讨论.用差示扫描量热仪(DSC)、热重分析(TGA)和微型量热仪(MCC)研究了材料的热性能和燃烧性能.结果表明, AEPPA和OMMT能够显著提高基体的热稳定性和阻燃性.     

Methacrylate modified clays and their polystyrene and poly(methyl methacrylate) nanocomposites

Two methacrylate‐modified clays have been prepared and used to produce nanocomposites of polystyrene and poly(methyl methacrylate) by in situ polymerization. These nanocomposites have been characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), cone calorimetry and the evaluation of mechanical properties. When the clay contains only a single methacrylate unit, the styrene system is exfoliated but methacrylate is intercalated. When two methacrylate units are present on the cation of the clay, both systems are exfoliated. TGA data show that the thermal stability of all the nanocomposites is improved, as expected. The relationships between the fire properties and nanostructure of the nanocomposites are complicated, as shown by cone calorimetry. The conclusions that one may reach using cone calorimetry do not completely agree with those from XRD and TEM. The evaluation of mechanical properties shows an increase in Young's modulus for all nanocomposites along with a decrease in elongation; tensile strength is decreased for methacrylate nanocomposites but increased for styrenics systems. Copyright © 2004 John Wiley & Sons, Ltd.     

Thermal properties and microhardness of HDPE/clay nanocomposites compatibilized by different functionalized polyethylenes

The calorimetric characteristics, the flammability, the thermal stability and the microhardness of polyethylene high density/clay nanocomposites (HDPE/clay) have been studied by differential scanning calorimetry, thermogravimetry, determination of limiting oxygen index and microhardness tests. The nanocomposites have been compatibilized by ethylene–acrylic acid copolymer (EAA), acrylic acid grafted HDPE (HDAA) and maleic anhydride grafted HDPE (HDMA). The clay was montmorillonite Cloisite 15A. The influence of the presence and the type of the compatibilizers on the properties of the nanocomposites has been evaluated. The results have shown that the thermal stability, the reduction of the flammability and the microhardness of HDPE/clay nanocomposites, compatibilized by HDAA and HDMA are higher than those for nanocomposite compatibilized by EAA. Moreover, the presence and the type of compatibilizer have negligible effect on the characteristics of the HDPE phase transitions. These results have been interpreted by the better clay dispersion and higher level of clay exfoliation in the presence of compatibilizers HDAA and HDMA, than those in the presence of EAA compatibilizer.     

Preparation of polylactic acid/epoxidized palm oil/fatty nitrogen compounds modified clay nanocomposites by melt blending

In this study, new biopolymer nanocomposites have been prepared. Fatty nitrogen compounds (FNCs); fatty amide (FA), fatty hydroxamic acid (FHA), and carbonyl difatty amide (CDFA), which were synthesized from palm oil, have been used as one of organic compounds to modify natural clay (sodium montmorillonite). The clay modification was carried out by stirring the clay particles in an aqueous solution of FA, FHA, and CDFA by which the clay layer distance increases from 1.23 to 2.71, 2.91 and 3.23 nm, respectively. The modified clay was then used in the preparation of the polylactic acid/epoxidized palm oil (PLA/EPO) blend nanocomposites. The interaction of the modifier in the clay layer was characterized by X-ray diffraction (XRD), and Fourier transform infrared (FTIR). Elemental analysis was used to estimate the presence of FNCs in the clay. The nanocomposites were synthesized by melt blending of the modified clay and PLA/EPO blend at the weight ratio of 80/20. The nanocomposites were then characterized using XRD, transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and tensile properties measurements. The XRD and TEM results confirmed the production of nanocomposites. PLA/EPO modified clay nanocomposites show higher thermal stability and significant improvement of mechanical properties in comparison with those of the PLA/EPO blend.     

Morphology and thermal properties of polyhedral oligomeric silsesquioxane/polybutadiene nanocomposites prepared by anionic polymerization

The morphology and thermal properties of Allylisobutyl Polyhedral Oligomeric Silsesquioxane (POSS)/Polybutadiene (PB) nanocomposites prepared through anionic polymerization technique were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The results of XRD, SEM and TEM showed that the aggregation of POSS in PB matrix occurred obviously, forming crystalline domains and the size of POSS particles increased with increasing POSS content. The DSC and TGA results indicated that the glass transition temperature (T _g) of the nanocomposites was significantly increased and the maximum degradation temperature (T _dmax) of nanocomposites was slightly increased compared with pure PB, implying an increase in thermal stability.     

Characterization of HDPE /Polyamide 6/ Nanocomposites Using Scanning-and Transmission Electron Microscopy

Summary: Preparation and morphology of high density polyethylene (HDPE)/ polyamide 6 (PA 6)/modified clay nanocomposites were studied. The ability of PA 6 in dispersing clays was used to prepare modified delaminated clays, which were then mixed with HDPE. Mixing was performed using melt processing in a torque rheometer equipped with roller rotors. After etching the materials with boiling toluene and formic acid at room temperature, the morphology was examined by SEM analyses, showing that the PA 6 formed the continuous phase and HDPE the dispersed phase. X-ray diffraction patterns show that the (001) peak of the clay is dramatically decreased and shifted to lower angles, indicating that intercalated/exfoliated nanocomposites are obtained. TEM analyses confirmed the typical structure of exfoliated nanocomposites. A scheme for the mechanism of exfoliation and/or intercalation of these HDPE /PA 6/ /organoclay nanocomposites is proposed.     

Effect of polymerically‐modified clay structure on the morphology and properties of UV‐cured polyurethane acrylate/clay nanocomposites

Polyurethane acrylate (PUA)/clay nanocomposites were prepared by UV‐curing from a series of styrene‐based polymerically‐modified clays and PUA resin. Effect of the chemical structure of the polymeric surfactants on the morphology and tensile properties of nanocomposites has been explored. X‐ray diffraction (XRD) and transmission electron microscopy (TEM) experimental results indicated that surfactants having hydroxyl or amino groups show better dispersion and some of the clay platelets were fully exfoliated. However, the composites formed from pristine clay and other polymerically‐modified clays without hydroxyl or amino groups typically contained both tactoids and intercalated structure. The mechanical properties of PUA composites were greatly improved where the organoclays dispersed well. Thermogravimetric analysis (TGA) and differential scanning calorimeter (DSC) were carried out to examine the thermal properties of the composites. The results showed that the loading of polymerically‐modified clays do not effect the thermal stability, but increased the Tgs of PUA/clay composites. Copyright © 2010 John Wiley & Sons, Ltd.     

Review of melt‐processed nanocomposites based on EVOH/organoclay

EVOH nanocomposites containing organically treated clays are unique systems in which the clay is strongly attracted to EVOH, thus affecting the morphology and the resultant thermal and mechanical properties. A strong effect of the processing conditions on morphology, thermal, and mechanical properties was observed. In highly interacting systems, under dynamic mixing conditions, in addition to a fracturing process of the clay particles, an onion‐like delamination process is suggested. EVA‐g‐MA and LLDPE‐g‐MA, having polar groups, were studied as compatibilizers to further induce clay intercalation and exfoliation. The compatibilizers affected both the thermal and mechanical properties of the composites at different levels. Thermal analysis showed that with increasing compatibilizer content lower crystallinity levels result, until at a certain content no crystallization has taken place. A Ny‐6 (nylon‐6)/EVOH blend is an interesting host matrix for incorporation of low organoclay contents. The Ny‐6/EVOH blend is a unique system that tends to hydrogen bond and also to in situ chemically react during melt mixing. The addition of clay seems to interrupt the chemical reaction between the two host polymers at certain compositions, leading to lower melt blending torque levels when clay is present. A competition between Ny‐6 and EVOH regarding the intercalation process takes place. However, Ny‐6 seems to lead to exfoliated structures, whereas EVOH forms intercalated structures, as revealed from combined XRD and TEM experiments, owing to thermodynamic considerations and preferential localization of the clay in Ny‐6. Of special interest is the increased storage modulus seen by the presence of only 1 wt % clay, which was achieved by extrusion under high shear forces, leading to a completely exfoliated structure. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1931–1943, 2005     

Novel nanocomposite based on EVA/PHBV/[60]Fullerene with improved thermal properties

A novel nanocomposite was prepared from ethylene-co-vinyl acetate copolymer (EVA) and poly-3-hydroxy butyrate-co-valerate (PHBV) in combination with small amounts of [60]Fullerene (C₆₀). The thermal degradation as well as the incorporation effect of C₆₀ on the thermo-oxidative decomposition of EVA/PHBV/C₆₀ nanocomposites was investigated using thermogravimetric analysis (TGA). In order to assess the level of stabilization of nanocomposites, the oxidation induction time test was also determined. The obtained results indicated that the dispersion of C₆₀ even at low loading (0.3, 0.5 and 0.7 wt.%) exerts a significant increase on the thermal stability properties of nanocomposite. The oxidation induction time values of nanocomposites were remarkably increased with the increase of C₆₀ amounts. Surprisingly, the oxidation induction time of EVA/PHBV/C₆₀ (0.3 wt.%) is 1643 s higher than that of unfilled EVA/PHBV blend.The flammability properties investigated in pyrolysis combustion flow calorimetry (PCFC) showed that the addition of C₆₀ could prolong the time to peak of Heat Release Rate (pHRR) of around 30 °C compared to EVA/PHBV blend. It was demonstrated that C₆₀ is inhibitor of the thermal and thermo-oxidative degradation of EVA/PHBV blend.     

Melt blending of ethylene‐vinyl alcohol copolymer/clay nanocomposites: Effect of the clay type and processing conditions

Ethylene‐vinyl alcohol copolymer (EVOH)/clay nanocomposites were prepared via dynamic melt blending. The effect of the processing parameters on blends containing two clay types in different amounts was examined. The blends were characterized with a Brabender plastograph and capillary rheometer, differential scanning calorimetry, dynamic mechanical thermal analysis (DMTA), X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). XRD showed advanced EVOH intercalation within the galleries, whereas TEM images indicated exfoliation, thereby complementing the XRD data. A dilution process with EVOH and clay treatment in an ultrasonic bath before melt blending did not add to the intercalation level. Different trends were observed for the EVOHs containing two different clay treatments, one claimed to be treated for EVOH and the other for amine‐cured epoxy. They reflected the differences in the amounts of the strongly interacting polymer for the two nanocomposites. Thermal analysis showed that the melting temperature, crystallization temperature, and heat of fusion of the EVOH matrix sharply decreased with both increasing clay content and processing times. Significantly higher viscosity levels were obtained for the blends in comparison with those of the neat polymer. The DMTA spectra showed higher glass‐transition temperatures for the nanocomposites in comparison with those of the neat EVOH. However, at high clay loadings, the glass‐transition temperature remained constant, presumably because of an adverse plasticizing effect of the low moleculared mass onium ions treating the clays. The storage modulus improved when clay treated for EVOH was used, and it deteriorated when amine‐cured epoxy clay was incorporated, except for the sonicated clay. TGA results showed significant improvements in the blends' thermal stability in comparison with that of the neat EVOH, which, according to TEM, was greater for the intercalated structures rather than for exfoliated ones. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1741–1753, 2002     

Studies of ABS-graft-maleic anhydride/clay nanocomposites: Morphologies, thermal stability and flammability properties

ABS-g-MAH (maleic anhydride) with different grafting degree, ABS/OMT (organo montmorillonite) and ABS-g-MAH/OMT nanocomposites were prepared via melt blending. The grafting reaction, phase morphology, clay dispersion, thermal properties, dynamic mechanical properties and flammability properties were investigated. FTIR spectra results indicate that maleic anhydride was successfully grafted onto butadiene chains of the ABS backbone in the molten state using dicumyl peroxide as the initiator and styrene as the comonomer and the relative grafting degree increased with increasing loading of MAH. TEM images show the size of the dispersed rubber domains of ABS-g-MAH increased and the dispersion is more uniform than that of neat ABS resin. XRD and TEM results show that intercalated/exfoliated structure formed in ABS-g-MAH/OMT nanocomposites and the rubber phase intercalated into clay layers distributed in both SAN phase and rubber phase. TGA results reveal the intercalated/exfoliated structure of ABS-g-MAH/OMT nanocomposites has better barrier properties and thermal stability than intercalated ones of ABS/OMT nanocomposites. The T_g of ABS-g-MAH/OMT nanocomposites was also higher than that of neat ABS/OMT nanocomposites. The results of cone measurements show that ABS-g-MAH/OMT nanocomposites exhibit significantly reduced flammability when compared to ABS/OMT nanocomposites even at the same clay content. The chars of ABS-g-MAH/OMT nanocomposites were tighter, denser, more integrated and fewer surface microcracks than ABS/OMT residues.     

Polyethylene-Montmorillonite Nanocomposites: Preparation,Characterization and Properties

Polyethylene(PE)/clay nanocomposites have been successfully prepared by in situ polymerization with an intercalation catalyst titanium-montmorillonite (Ti-MMT) and analyzed by X-ray diffraction analysis (XRD), Fourier transform infrared analysis (FT-IR), Transmission electron microscopy (TEM), differentail scanning calorimetry (DSC), thermal gravimetric analysis (TGA) and tensile testing. XRD and TEM indicate that the clay is exfoliated into nanometer size and disorderedly dispersed in the PE matrix, and the PE crystallinity of PE/clay nanocomposite declines to 15∼30%. Compared with pure PE, PE/clay nanocomposites behave higher thermal, physical and mechanical properties; the layer structure of the clay decreases the polymerization activity and produce polymer with a high molecular weight. For PE/clay nanocomposites, the highest tensile strength of 33.4 MPa and Young's modulus of 477.4 MPa has been achieved when clay content is 7.7 wt %. The maximum thermal decomposition temperature is up to 110 °C higher, but the thermal decomposition temperature of the PE/clay nanocomposites decreases with the increases of the clay contents in the PE matrix.     

Thermal stability and flammability properties of heterophasic PP-EP/EVA/organoclay nanocomposites

A study on the thermal behavior and flammability properties of the heterophasic polypropylene-(ethylene-propylene) copolymer (PP-EP)/poly(ethylene vinyl acetate) (EVA)/montmorillonite nanocomposite is presented. Nanoclay nanocomposites were prepared using a twin screw extruder. Both the fluidity of the EVA phase and compatibility conditions between PP-EP and EVA were used in order to obtain the required nanocomposites. Therefore, no additional compatibilizer was required to achieve the clay dispersion. Products exhibited the partially exfoliated/intercalated nanoclay dispersion. Thermogravimetric analyses indicated that nanoclays retard thermal degradation depending on nanoclay concentration. The retarding process was assigned to the exfoliation and dispersion of the silicate layers which impeded heat diffusion to the macromolecules. Thermal studies, under non-isothermal crystallization, indicated the lack of influence of nanoclay on the thermal behavior. Flammability characteristics were however affected by the nanoclay layers which overall generated flame retardation both in the EVA host and in the complex nanocomposites.     

Structure and properties of NR/BR blend/clay nanocomposites prepared by the latex method

Rubber blend/clay nanocomposites based on the 50/50 (wt %) natural rubber/butadiene rubber was prepared by the latex method via mixing the latex of 50/50 NR/BR blend with different amounts of the aqueous sodium montmorillonite (Na-MMT) dispersion and co-coagulating the mixture. XRD and TEM were used to characterize structure of the nanocomposites. It was found that fully exfoliated structure could be obtained by this method only when the low loading of layered silicate (up to 5 phr) is used. With increasing the clay content, both non-exfoliated (stacked layers) and exfoliated structures can be observed simultaneously in the nanocomposites. Nanocomposites showed mechanical properties better than the clay-free volcanizate. Moreover, modulus, tensile strength, elongation at break and tear strength increased significantly by increasing the clay amount up to 5 phr and then remained almost constant by further increasing the clay content. Improvement in the mechanical properties by increasing the clay loading up to 5 phr was attributed to the nano-reinforcement effect of Na-MMT. TGA results indicated an improvement in the main decomposition temperature by increasing the clay amount.     

The effect of gamma irradiation on mechanical, and thermal properties of recycling polyethylene terephthalate and low density polyethylene (R-PET/LDPE) blend compatibilized by ethylene vinyl acetate (EVA)

A study has been made on the compatibility of recycled polyethylene terephthalate (R-PET) and low density polyethylene (LDPE) blend in the presence of ethylene vinyl acetate (EVA) as a compatibilizing agent prepared by extrusion hot stretching process. EVA content in the blend as a compatibilizing agent was an enhancement effect on radiation crosslinking of R-PET/EVA/LDPE blends and the highest radiation crosslinking was obtained when the EVA content was reached at 10 % EVA when irradiated by gamma irradiation. Blends containing different (EVA) ratios were irradiated to different doses of gamma irradiation 25, 50 and 100 kGy. The effect of the compatibilizer and radiation on mechanical, thermal properties of R-PET together with LDPE and morphology has been investigated. It was found that gamma irradiation together with the presence of compatibilizing agent (EVA) has positive effect on the mechanical and thermal properties of R-PET/LDPE blend. The structural properties of R-PET/LDPE modified by gamma irradiation and EVA as compatibilizing agent was examined by SEM. Also, it was found that the optimum concentration of EVA and gamma irradiation dose was found to be 10 % EVA and 100 kGy, respectively.     

Influence of Fe‐MMT on crosslinking and thermal degradation in silicone rubber/clay nanocomposites

In this article, silicone rubber (SR)/clay nanocomposites were synthesized by a melt‐intercalation process using synthetic Fe‐montmorillonite (Fe‐MMT) and natural Na‐MMT which were modified by cetyltrimethyl ammonium bromide (CTAB). This study has been designed to determine if the presence of structural iron in the matrix can result in radical trapping and then enhance thermal stability, affect the crosslinking degree and elongation. The SR/clay nanocomposites were characterized by X‐ray diffraction (XRD) patterns and transmission electron microscopy (TEM). Exfoliated and intercalated nanocomposites were obtained. Thermo gravimetric analysis (TGA) and mechanical performance were applied to test the properties of the SR/clay nanocomposites. The presence of iron significantly increased the onset temperature of thermal degradation in SR/Fe‐MMT nanocomposites. The thermal stability, gel fraction and mechanical property of SR/Fe‐MMT were different from the SR/Na‐MMT nanocomposites. So the iron not only in thermal degradation but in the vulcanization process acted as an antioxidant and radicals trap. Copyright © 2006 John Wiley & Sons, Ltd.     

Inclusion of aramid chains into the layered silicates through solution intercalation route

Aramid–organoclay nanocomposites were fabricated through solution intercalation technique. Montmorillonite was modified with p-amino benzoic acid in order to have compatibility with the matrix. The effect of clay dispersion and the interaction between clay and polyamide chains on the properties of nanocomposites were investigated using X-ray diffraction (XRD), transmission electron microscopy (TEM), tensile testing of thin films, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and water uptake measurements. Excessive clay dispersion was achieved even on the addition of high proportions of clay. The structural investigations confirmed the formation of delaminated nanostructures at low clay contents and disordered intercalated morphology at higher clay loadings. The tensile behavior and thermal stability significantly amplified while permeability reduced with increasing dispersibility of organoclay in the polyamide matrix.