Effect of ageing atmospheres on the changes in surface free energies of oxygen plasma-treated polyethylene films

The changes in the surface properties of oxygen plasma-treated polyethylene films during ageing in various atmospheres (water, dry nitrogen gas, and hexane) were studied from the viewpoint of the interaction of the surface functional groups formed on the films and the ageing media. The XPS (x-ray photoelectron spectroscopy) and the SSIMS (static secondary ion mass spectrometry) spectra indicated the formation of polar groups containing oxygen such as C=O on the film surface. The changes in the critical surface tension (_C) of the film with ageing time were largely affected by the ageing atmospheres: the _C value of the film aged in water increased, and those of the films aged in nitrogen gas and hexane decreased with an increase in ageing time. These different tendencies among the ageing media could be understood reasonably with examining the surface free energy ratios (the total energy, _S ^tot , the dispersion force component, _S ^d / _S ^tot , the polar component, _S ^p / _S ^tot , the hydrogen bonding component, _S ^h / _S ^tot ) of the films. The ageing in water of which _L is large gave the films with higher _S ^p / _S ^tot values, suggeting that the overturn and/or the orientation of the polar groups toward the water phase occurred so as to minimize the discrepancy of the surface free energy between the polymer surface and water. On the other hand, the ageing in nitrogen gas and hexane media of which _L are small gave the films with lower _S ^p / _S ^tot and _S ^h / _S ^tot values, suggesting the overturn and/or the orientation of the polar groups into the bulk polymer.     

Preparation of conductive polybenzoxazines by oxidative polymerization

Soluble and thermally curable conducting high molecular weight polybenzoxazine precursors were prepared by oxidative polymerization 3‐phenyl‐3,4‐dihydro‐2H‐benzo[e][1,3] oxazine (P‐a) alone and in the presence of thiophene (Th) with ceric ammonium nitrate in acetonitrile. The structure of the precursors was confirmed by FTIR, ¹H NMR, and DSC measurements, indicating the presence of a cyclic benzoxazine structure, together with small but varying amount of a ring opened phenolic structure. The resulting polymers exhibit conductivities around 10^?2 S cm^?1 and undergo thermal curing at various temperatures. Attempts to copolymerize P‐a with another electroactive monomer, pyrrole (Py), by a similar redox process were unsuccessful, which was attributed to the unfavourable oxidation potential of Py. The cured products exhibited high thermal stability but lower conductivity, than those of the precursors. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 999–1006, 2007     

Radio-frequency induction plasmas at atmospheric pressure: Mixtures of hydrogen,nitrogen, and oxygen with argon

Numerical calculations are reported which simulate atmospheric-pressure radiofrequency induction plasmas consisting of either pure argon or mixtures of argon with hydrogen, nitrogen, or oxygen. These calculations are compared to observations of laboratory plasmas generated with the same geometry and run conditions. The major features of the laboratory plasmas are predicted well by the calculations: the pure argon plasma is the largest, with the argon-oxygen plasma slightly smaller. The argon-nitrogen plasma is considerably smaller and the argon-hydrogen plasma is the shortest, although somewhat fatter than the argon-nitrogen case. The calculations are not entirely successful in predicting the exact location of the plasmas relative to the coils. A likely explanation is that there is significant uncertainty regarding the actual power coupled to the laboratory plasmas.     

Transport coefficients of argon,nitrogen, oxygen,argon-nitrogen,and argon-oxygen plasmas

Calculated values of the viscosity, thermal conductivity, and electrical conductivity of argon, nitrogen, and oxygen plasmas, and mixtures of argon anti nitrogen and of argon anti oxygen, are presented. In addition, combined ordinary, pressure, and thermal diffusion coefficients are given for the gas mixtures. These three combined diffusion coefficients fully describe di fusion of the two gases, irrespective of their degree of dissociation or ionizati on. The calculations, which assume local thermodynamic equilibrium, are performed! for atmospheric-pressure plasmas in the temperature range /torn 300 to 30,000 K. A number of the collision integrals used in calculating the transport coefficients are significantly more accurate than values used in previous theoretical studies, resulting in more reliable values of the transport coefficients. The results are compared with those of published theoretical and experimental studies.     

Effects on surface properties of natural bamboo fibers treated with atmospheric pressure argon plasma

Argon plasma at atmospheric pressure was used to improve the wettability and dyeability of natural bamboo fibers. Optical emission spectroscopy (OES) was employed to characterize the discharge. SEM and scanning probe microscopy (SPM) analyses show that the fiber surface becomes rougher after plasma treatment because of the effects of plasma bombardment and etching. The wettability and dyeability are significantly enhanced after plasma treatment. Longer treatment time, leading to rougher surface, results in better surface wettability and dyeability. These results reveal that atmospheric pressure argon plasma treatment is an effective method to improve the performance of bamboo fibers. Copyright © 2006 John Wiley & Sons, Ltd.     

Chemical‐surface modification of polymers using atmospheric pressure nonequilibrium plasmas and comparisons with vacuum plasmas

We demonstrate that stable microwave‐coupled atmospheric pressure nonequilibrium plasmas (APNEPs) can be formed under a wide variety of gas and flow‐rate conditions. Furthermore, these plasmas can be effectively used to remove surface contamination and chemically modify polymer surfaces. These chemical changes, generally oxidation and crosslinking, enhance the surface properties of the materials such as surface energy. Comparisons between vacuum plasma and atmospheric plasma treatment strongly indicate that much of the vacuum‐plasma literature is pertinent to APNEP, thereby providing assistance with understanding the nature of APNEP‐induced reactions. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 95–109, 2002     

Selective surface modification of polymers by means of hydrogen and oxygen plasmas

An ESCA investigation has been made of the changes in surface functionalization for a series of polymers effected by means of low-powered inductively coupled rf plasmas excited in hydrogen and oxygen. Reactions in each case are confined to the outermost surfaces of the polymer films and the use of oxygen plasmas leads to extensive oxidative functionalization. Bisphenol-A polycarbonate and polyethylene terephthalate exhibit similar overall reactivities to both oxygen and hydrogen plasmas, while polystyrene is shown to be substantially more reactive than high-density polyethylene to the plasma treatments of interest in this work. Comparison has been made of the effects of straight hydrogen and oxygen plasmas and of sequential hydrogen/oxygen and oxygen/hydrogen plasma treatments.     

Cathode erosion on copper electrodes in steam,hydrogen, and oxygen plasmas

Experimental data are presented for cathode erosion rates on copper cathodes (or magnetically rotated arcs in steam, and mixtures of steam, hydrogen, and oxygen with argon. Measurements were also made of the arc voltage and velocity. The erosion rates for steam and oxygen plasmas were significantly lower than those .16r argon and hydrogen. Pure steam and 10% oxygen in argon gave erosion rates of 2.3 and 6.1 g/ C respectively while pure argon and 70% hydrogen in argon gave rates of 14.8 and 13.0 g/C respectively. Erosion rates decreased with increasing are velocities. The variation of arc velocity with operating conditions is described in terms of both aerodynamic and surface drag on the arc and arc root respectively.     

Effect of an Organically Modified Nanoclay on Low‐Surface‐Energy Materials of Polybenzoxazine

Novel low surface free energy materials of polybenzoxazine/organically modified silicate nanocomposites have been prepared and characterized. The CPC (cetylpyridinium chloride)/clay10%/poly(3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine) (PP‐a) material possesses an extremely low surface free energy (12.7 mJ · m⁻²) after 4 h curing at 200 °C, which is even lower than that of poly(tetrafluoroethylene) (22.0 mJ · m⁻²) calculated on the basis of the three‐liquid geometric method. X‐Ray photoelectron spectroscopy (XPS) shows a higher silicon content on the surface of the nanocomposites than for an average composition, which implies that the clay is more preferentially enriched on the outermost layer. In addition, the glass transition temperature (T_g) of the polybenzoxazine (PP‐a) in the nanocomposite is 22.6 °C higher and its thermal decomposition temperature is also 31.5 °C higher than the pure PP‐a. This finding provides a simple way to prepare low surface energy and high thermal stability materials.

     

Effect of reactive oxygen species generated with ultraviolet lamp and plasma on polyimide surface modification

Understanding the effect of reactive oxygen species (ROS), such as singlet oxygen molecule and atomic oxygen, on polyimide (PI) film properties, such as wettability, morphology, and chemical bonding state, is essential for further development of PI‐based surfaces. We investigated the effect of different ROS generated during ultraviolet (UV) and plasma treatment in oxygen gas on surface modification of Kapton PI. Different surface modification techniques, UV and plasma treatment, are known to generate different ROS. In this work, we demonstrate the effect of different ROS on PI surface modification. From the diagnostics of ROS by means of electron spin resonance and optical emission spectroscopy, we confirmed that during UV treatment, excited singlet oxygen molecules are the main ROS, while plasma treatment mainly generated atomic oxygen. The wettability of PI surface treated by UV and plasma resulted in hydrophilic PI surfaces. XPS results show that the wettability of PI samples is mainly determined by their surface O/C ratio. However, chemical bonding states were different: while UV treatment tended to generate C=O bonds, while plasma treatment tended to generate both C―O and C=O bonds. Singlet oxygen molecules are concluded to be the main oxidant during UV treatment, and their main reaction with PI was concluded to be of the addition type, leading to an increase of C=O groups on the surface of PI film. Meanwhile, atomic oxygen species were the main oxidant during plasma treatment, reacting with the PI surface through both etching and addition reaction, resulting in a wider variety of bonds, including both C―O and C=O groups.     

Influence of drawing and heat treatment on surface free energies of polyethylene terephthalate fibers

The surface free energies of polyethylene terepthalate fibers with different draw ratios were experimentally determined by contact angle measurements inn-alkane/water systems. The dispersive component of the surface free energy increased with increasing draw ratio, whereas the nondispersive one remained almost constant. After heat treatment, the dispersive surface free energy increased, but was reduced above 140°C. The nondispersive component increased by heat treatment at 190°C. The increases in the density and birefringence of the fibres due to the drawing and heat treatment suggested that the increase in the dispersive surface free energy was caused by the increase in the atomic density at the fiber surface due to drawing and heat treatment. ESCA results indicated that the increment in the nondispersive surface free energy due to heat treatment was caused by the addition of functional groups to the fiber surface due to heat treatment.     

Synthesis and characterization of novel bisphthalonitrile resins linked by different molecular weight main-chain polybenzoxazines

A series of novel type bisphthalonitriles with different molecular weight main-chain polybenzoxazines as linkages have been successfully synthesized using 4, 4′-diaminodiphenyl methane, paraformaldehyde, bisphenol A and 4-nitrophthalonitrile as initial materials. The structures were characterized by Fourier transform infrared (FT-IR) and proton nuclear magnetic resonance (¹H-NMR). The formation of benzoxazine and the existence of nitrile groups were confirmed by the absorbance at 950cm^?1 of benzene attached with oxazine ring and 2231 cm^?1 of nitrile groups. The characteristic resonance peaks observed at about 4.52 (C-CH₂-N) and 5.28 ppm (N-CH₂-O) also determined the structure of benzoxazine ring. The curing behaviors were monitored by differential scanning calorimetry (DSC) and FT-IR. Two-stage polymerization mechanisms were observed according to the ring-opening of benzoxazine and the polymerization of nitrile groups catalyzed by phenolic hydroxyl groups, which generated during the curing reaction of benzoxazine. The polymerization of these bisphthalonitriles exhibited self-promoted curing behaviors. The completion of polymerization was proved by the disappearance of the band located at 950 cm^?1 in FT-IR. Thermogravimetric analysis (TGA) was used to investigate the thermal stability, and the results showed that the cured polymers achieved extremely high char yield from 61.1% up to 74.2% at 800°C under nitrogen and exhibited increasing decomposition temperature as the contents of phthalonitrile groups increased, which indicated that the polymerization of phthalonitriles could improve the thermal stability.     

Diagnostics of microwave-induced plasmas and polymerization of gaseous hydrocarbons

The microwave plasmas of gaseous mixtures of methane-argon and propyleneargon were analyzed along the flow stream by the electrical double floating probe system, optical spectroscopy, and quadrupole mass spectrometry. The plasma variables measured and considered were current density, electric field strength, electron temperature, positive ion and electron concentrations, and concentration of pyrolyzed and polymerized species. The results indicate that an irreversible process of polymerization of the hydrocarbons takes place in the plasma. The polymerization process reaches its maximum conversion downstream beyond the microwave cavity. The extent of polymerization was correlated to the concentration of positive ions and electrons in the plasma.Presented in part at ISPC 4, Zurich, 1979, S. Veprek and J. Hertz, eds., Vol. II (University of Zurich, 1979), p. 390.     

The dehydrogenation of isopropanol on a nickel-manganese catalyst subjected to treatment in glow-discharge oxygen,argon, and hydrogen plasmas

The dependence of the activity of the (Ni 20 wt %-Mn 4 wt %)/SiO₂ catalyst on the treatment of its surface in glow-discharge oxygen, argon, and hydrogen plasmas was studied. Catalytic experiments were performed in a flow reactor and under static conditions in a vacuum. The highest activity was observed after catalyst treatment in an argon plasma. Glow-discharge plasma treatment changed the structure and number of active centers, which resulted in a change in the reaction mechanism. Ab initio quantum-chemical calculations were performed using the Hartree-Fock (UHF) method for the Ni₅ cluster. The results substantiated the suggested that the active center contained the hydrogen atom.     

Surface properties and hydrogen bonds of mono-functional polybenzoxazines with different <Emphasis Type="Italic">N</Emphasis>-substituents

A series of mono-functional benzoxazine monomers with different N-substituents were synthesized from phenol, formaldehyde, and various amines (ammonia, methylamine, n-butylamine, dodecylamine), named P-am, P-m, P-b, and P-da, respectively. The surface properties of these polybenzoxazine films were proven by contact angle measurements. The hydrogen bond network of the polybenzoxazine systems was studied using the FTIR spectra. And the results showed that the surface free energy increased with increasing the fraction of intermolecular hydrogen bonding when the N-substituent was an alkyl chain. However, the rule was not suitable when the N-substituent was H. That was because there was one more kind of intramolecular hydrogen bond in the poly(P-am). Based on these findings, we proposed that both the N-substituent alkyl group and the fraction of intermolecular hydrogen bonding had effects on the surface free energy.     

Calculation of sequence‐dependent free energies of hydration of dipeptides formed by alanine and glycine

The relative free energies of hydration of the dipeptides glycylalanine and alanyl‐glycine in their naturally occurring form have been calculated both for the zwitterionic and protonated species. Emphasis was laid on comparisons between the conventional cutoff method and the Particle Mesh Ewald method to account for possible differences in electrostatic contributions to the free energy. Furthermore, the convergence behavior of the total free energy and its individual contributions were examined. The results, obtained by means of the thermodynamic integration technique as implemented in the free energy module of the AMBER program suite, suggest that in aqueous solution glycylalanine is more stable than alanylglycine by 2.7 kcal/mol in the zwitterionic form and by 3.5 kcal/mol in the protonated form. © 2001 John Wiley & Sons, Inc. J Comput Chem 22: 846–860, 2001     

Surface modification of polyethylene fiber by graft polymerization

To improve the wettability and adhesion, graft polymerization of acrylamide (AAm) and glycidyl methacrylate (GMA) was performed onto the surface of ultra-high modulus polyethylene (UHMPE) fiber pretreated with Ar plasma. Following the plasma treatment and the subsequent exposure to air to introduce peroxides onto the fiber surface, graft polymerization onto the UHMPE fiber was allowed to proceed from the polymer peroxides either in deaerated monomer solution at an elevated temperature (degassing method), or in aerated monomer solution containing riboflavin at 30°C under UV irradiation (photoinduction method). The monomer solution was prepared from water and dioxane for AAm and GMA, respectively. After rigorous removal of homopolymers, surface analysis of the grafted fibers was performed with ATR-FTIR and XPS, which revealed that PAAm and PGMA chains were grafted in the surface region of fibers. The grafting rate of PAAm by the photoinduction method was much higher than that by the degassing method when compared at the same concentration of the AAm solution. The amount of PGMA grafted was greatly affected by UV irradiation time, but depended on plasma treatment time to an insignificant extent if the treatment was carried out for longer than 30 s. Reaction of propylamine with the PGMA-grafted surface resulted in the appearance of a nitrogen peak in the XPS spectrum, suggesting the presence of epoxy groups on the surface of PGMA grafted fiber. © 1994 John Wiley & Sons, Inc.     

Surface modification of polypropylene under argon and oxygen-RF-plasma conditions

Polypropylene fabrics samples were surface functionalized under Ar and O₂ RF plasma conditions. Survey and high resolution photoelectron spectroscopy and attenuated total reflectance FTIR comparative evaluation of virgin and plasma treated substrat surfaces, and their pentafluorophenyl hydrazine-derivatized correspondents, indicate that both Ar and O₂-discharge treated PP surfaces undergo intense oxidation. C=O, O−C=O, and C−O linkages were identified on both inert and reactive gas plasma exposed surfaces. It was found that the relative surface atomic concentrations and the relative ratios of newly created functionalities are controlled by the external plasma parameters (RF power and treatment time). The oxidation of Ar-plasma treated surfaces has been related toex situ post plasma mechanisms. Dynamic contact angle measurements from unmodified and plasma exposed substrates demonstrated the presence of increased surface polarity, and its dependence on plasma parameters. AFM evaluations of plasma treated samples indicate the presence of rough surface morphologies. Paper based on the results presented during the workshop of the Engineering Research Center for Plasma-Aided Manufacturing held in Madison, Wisconsin, in Spring 1996.     

Optical emission from tetrafluoromethane plasma and its relationship to surface modification of hexatriacontane

The optical emission from tetrafluoromethane plasma (2% argon included) has been studied by emission spectroscopy. The evolution ofCF ^*,CF ₂ ^* , andF emissions has been followed during the treatment of an organic surface. An-alkane, hexatriacontane, has been used as a model for high density polyethylene surface and treated in different plasma conditions. We found that the evolution of fluorinated species emissions in the plasma gas phase is not only a measurement of the reactive species concentrations, but also an indication of the surface modifications. The surface properties, such as surface energy and surface roughness are correlated to the emission intensity of reactives species in the plasma gas phase. A mild exposure to the plasma can result in a great decrease of surface energy corresponding to the fluorination. The surface roughness only changes under drastic plasma conditions.