Thermodynamic analysis of the phase separation during the polymerization of a thermoset system into a thermoplastic matrix. II. Prediction of the phase composition and the volume fraction of the dispersed phase

A thermodynamic simulation of the phase‐separation process of an off‐critical blend, based on a thermoplastic matrix with a reactive epoxy system undergoing polycondensation at a constant temperature, was performed. The model considered the composition dependence of the interaction parameter, χ(T,Φ₂) (where T is the temperature and Φ₂ is the volume fraction of polystyrene), along with the polydispersity of both polymers. For every level of conversion, the simulation provided the amount, composition, stoichiometric ratio, and conversion of each phase present. The accuracy of the model was proved by the good agreement between the experimental and predicted glass‐transition temperatures and heat capacity changes at the glass‐transition temperatures for both phases. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1361–1368, 2004     

Binary versus ternary interactions in a completely miscible three‐polymer blend system: Poly(ϵ‐caprolactone) with two different methacrylic polymers

A truly miscible ternary miscible blend consisting of poly(?‐caprolactone) (PCL), poly(phenyl methacrylate), and poly(benzyl methacrylate) (PBzMA) was discovered. The three‐polymer blend system was completely miscible within the entire composition range at ambient temperature up to about 150 °C, and ternary phase diagrams at increasing temperatures were characterized and interpreted. A ternary‐interaction model based on the modified Flory–Huggins expression was used to describe the phase diagrams with the individual binary interaction strengths. The model fitted well with the experimental‐phase diagram for the ternary blend system at T = 250 °C, where the binary PCL‐PBzMA blend system is on the critical points of phase separation. Interpretation of discrepancy between the model and experimental at other temperatures was handled with an empirical approach. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 747–754, 2002     

Thermodynamic interactions in blends of poly(4-tert-butyl styrene) and polyisoprene by small-angle neutron scattering

The thermodynamic interactions between poly(4-tert-butyl styrene) [P(4tBS)] and 1,4-polyisoprene (PI; both hydrogenous) were obtained as functions of the temperature, PI molecular weight, and blend composition through the examination of miscible ternary blends of these two components with a common miscible labeled polymer [90% 1,2-deuterated polybutadiene (dPBD)] with small-angle neutron scattering. The thermodynamic interaction parameters between P(4tBS) and dPBD and between P(4tBS) and PI increased with increasing temperature and were consistent with lower critical solution temperature behavior. Although the binary blends of P(4tBS) and dPBD exhibited phase separation at elevated temperatures, the thermodynamic interaction parameters between P(4tBS) and PI remained large and negative and independent of the PI molecular weight. Finally, the thermodynamic interactions for PI and P(4tBS) depended strongly on the ratio of PI to P(4tBS) and were also sensitive to the amount of dPBD present in the ternary blend. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3204–3217, 2004     

Thermal,crystallization, mechanical,and rheological characteristics of poly(trimethylene terephthalate)/poly(ethylene terephthalate) blends

Blends of poly(trimethylene terephthalate) (PTT) and poly(ethylene terephthalate) in the amorphous state were miscible in all of the blend compositions studied, as evidenced by a single, composition‐dependent glass‐transition temperature observed for each blend composition. The variation in the glass‐transition temperature with the blend composition was well predicted by the Gordon–Taylor equation, with the fitting parameter being 0.91. The cold‐crystallization (peak) temperature decreased with an increasing PTT content, whereas the melt‐crystallization (peak) temperature decreased with an increasing amount of the minor component. The subsequent melting behavior after both cold and melt crystallizations exhibited melting point depression behavior in which the observed melting temperatures decreased with an increasing amount of the minor component of the blends. During crystallization, the pure components crystallized simultaneously just to form their own crystals. The blend having 50 wt % of PTT showed the lowest apparent degree of crystallinity and the lowest tensile‐strength values. The steady shear viscosity values for the pure components and the blends decreased slightly with an increasing shear rate (within the shear rate range of 0.25–25 s^?1); those of the blends were lower than those of the pure components. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 676–686, 2004     

Lamellar‐level morphology induced by combined crystallization and liquid–liquid demixing in a poly(ethylene terephthalate)/poly(ethylene‐2,6‐naphthalate) blend

The lamellar‐level morphology of an extruded poly(ethylene terephthalate) (PET)/poly(ethylene‐2,6‐naphthalate) (PEN) blend was investigated with small‐angle X‐ray scattering (SAXS). Measurements were made as a function of the annealing time in the melt and the crystallization temperature. The characteristic morphological parameters at the lamellar level were determined by correlation function analysis of the SAXS data. At a low crystallization temperature of 120 °C, the increased amorphous layer thickness was identified in the blend, indicating that some PEN was incorporated into the interlamellar regions of PET during crystallization. The blend also showed a larger lamellar thickness than pure PET. A reason for the increase in the lamellar thickness might be that the formation of thinner lamellar stacks by secondary crystallization was significantly restricted because of the increased glass‐transition temperature. At high crystallization temperatures above 200 °C, the diffusion rates of noncrystallizable components were faster than the growth rates of crystals, with most of the noncrystallizable components escaping from the lamellar stacks. As a result, the blend showed an interfibrillar or interspherulitic morphology. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 317–324, 2002     

Effect of carbon dioxide sorption on the phase behavior of weakly interacting polymer mixtures: Solvent‐induced segregation in deuterated polybutadiene/polyisoprene blends

The effect of carbon dioxide (CO₂) sorption on the lower critical solution temperatures of deuterated polybutadiene/polyisoprene blends was determined with in situ small‐angle neutron scattering. CO₂ was a poor solvent for both polymers and exhibited very weak selectivity between the blend components. The sorption of modest concentrations of CO₂, at pressures up to 160 bar, induced phase segregation at temperatures well below the binary‐phase‐separation temperature and caused an increased asymmetry in the lower critical solution temperature curve. The origin of solvent‐induced phase segregation in this weakly interacting polymer blend system was attributed predominantly to an exacerbation of the existing disparity in the compressibility of the components upon CO₂ sorption. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3114–3126, 2003     

Synthesis,characterization, and permeability evaluation of hybrid organic–inorganic films

The preparation and characterization of hybrid organic–inorganic films based on poly(dimethylsiloxane), PDMS, crosslinked with nanoclusters obtained from pentaerythrithol triacrylate (PETA) and 2‐aminoethyl‐3‐aminopropyltrimethoxysilane (AS), are reported. The introduction of silica nanoclusters, obtained from tetraethoxysilane as an additional crosslinker, improved the mechanical stability of the films and also produced a noticeable decrease in the solvent sorption and in the distance between the nodes of the polymeric networks. The performance of these films as membranes for gas separation processes was similar to those reported for commercial PDMS, although they presented polar organic PETA/AS crosslinker nuclei. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4281–4292, 2004     

Effect of the liquid–liquid phase separation on the crystallization behavior and mechanical properties of poly(ethylene‐ran‐vinyl acetate) and paraffin wax blend

The effect of liquid–liquid phase‐separation (LLPS) on the crystallization behavior and mechanical properties of poly(ethylene‐ran‐vinyl acetate) (EVA) with various amounts of vinyl acetate and paraffin wax blend was investigated. The blend of EVA‐H (9.5% vinyl acetate) and the wax became homogeneous at temperatures greater than its upper critical solution temperature (UCST) (98°C), and an LLPS was observed between UCST and the melting point of 88°C for EVA‐H in the blend. The existence of the LLPS is attributed to the relatively large amount of the hydrophilic component of vinyl acetate in EVA, although the molecular weight of the wax was just 560. However, LLPS did not occur for the EVA/wax blend when the content of vinyl acetate in EVA was less than 3%. This behavior was explained by using the Flory–Huggins lattice model with an effective interaction parameter. The degree of crystallinity of EVA‐H in the EVA‐H/wax blend, judged from a melting endothermic peak in differential scanning calorimeter (DSC) thermograms obtained during heating runs, decreased with increasing duration time in the LLPS region. The flexural modulus of the EVA/wax blend became maximum at certain blend composition (about 30 ∼ 40 wt % EVA depending upon the amount of vinyl acetate). This behavior can be explained by the fact that this blend composition has the largest relative degree of crystallinity of EVA measured by DSC and wide‐angle X‐ray scattering method. We found that the flexural modulus of the binder itself is directly related to that of a feedstock consisting of larger amounts of metal powder and the binder, which can help someone to develop a suitable binder system for a powder injection molding process. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1991–2005, 1999     

Rheological and mechanical properties of epoxy/polyurethane blends initiated by N‐benzylpyrazinium hexafluoroantimonate salt

In this work the cure behavior and rheological and mechanical interfacial properties of the diglycidylether of bisphenol A (DGEBA)/polyurethane (PU) blend system, initiated by 1 wt % N‐benzylpyrazinium hexafluoroantimonate as a latent thermal catalyst, were investigated. To characterize the mechanical interfacial properties of the system, the critical stress intensity factor (K_IC) was calculated with a single‐edge‐notched beam (SEN) beam fracture toughness test. And an impact test was performed at room and cryogenic temperatures to determine the performance of PU at room and low‐temperatures, respectively. As a result, the E_c of the blend system was increased with increasing PU content, showing a maximum value at 30 wt % PU, which was in good agreement with the mechanical properties of the blend system. Consequently, these results could be explained by the improvement that occurred in intermolecular hydrogen bonding between the hydroxyl group in EP and the isocyanate group in PU, resulting in increased compatibility of the components within the interpenetrating polymer networks. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3841–3848, 2004     

Effect of reactive compatibilization on the properties of poly(butylene terephthalate)/acrylonitrile–ethylene–propylene–diene–styrene blends

Blends of poly(butylene terephthalate) (PBT) with 30 wt % acrylonitrile–ethylene–propylene–diene–styrene (AES) were prepared with methyl methacrylate (MMA)/glycidyl methacrylate (GMA)/ethyl acrylate (EA) terpolymers (MGEs) as compatibilizing agents. These acrylic terpolymers were miscible with the styrene–acrylonitrile (SAN) phase of AES, whereas the epoxide groups of GMA could react with the PBT end groups; this could lead to the formation of grafted copolymers (PBT‐g‐MGE) at the PBT/AES interface during the melt processing of the blends if at least a fraction of this interface was formed between the PBT and SAN phases. This study found evidence of the aforementioned interfacial structure through the effectiveness of the MGE terpolymers in promoting the compatibilization, as evaluated by dynamical mechanical analysis, through the increase in the viscosity of the blends, and through the reduction of the AES particle size dispersed in the PBT matrix. These effects became more intense with an increase in the overall concentration of GMA in the blends and with a reduction of the molecular weight of MGE. Another effect promoted by the compatibilization was a remarkable reduction of the brittle–ductile transition temperatures of the blends, which was correlated with the reduction of the AES particle size. However, this correlation between the brittle–ductile transition temperatures and particle size did not hold for the blend with the lowest AES particle size, which showed a high ductile–brittle transition temperature. These mechanical behaviors were examined on the basis of the current theory of the toughening of thermoplastics, which takes into account the importance of the rubber interparticle distance and the cavitation process of these particles. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1244–1259, 2005     

All hydrocarbon main‐chain thermotropic liquid crystalline polymers,poly(1,1′‐biphenylene‐4,4′‐alkenediyl)s,prepared by the ADMET method and their hydrogenated polymers,poly(1,1′‐biphenylene‐4,4′‐alkanediyl)s

A series of poly(4,4′‐biphenylenealkenylene)s and copolymers were prepared by the acyclic diene metathesis (ADMET) polymerization of 4,4′‐bis(alkenylene)1,1′‐biphenyls. Unsaturated polymers thus prepared were then hydrogenated to produce the corresponding saturated polymers. All the polymers were found to be thermotropic and to form solidlike smectic phases in melt. Their liquid crystallinity (LC) was studied by differential scanning calorimetry (DSC), X‐ray diffractometry, and polarizing microscopy. We observed that one of the phenylene units of the biphenyl structure could selectively be hydrogenated at an elevated temperature. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1335–1349, 2004     

Interphase development in a three‐component polymer system with asymmetric mobility

We report a study on the interphase evolution in a system composed by three polymeric components with markedly different mobility distributed between two layers. One of the layers is a low‐T_g blend containing a low molecular weight polystyrene (PS) as a plasticizer (low‐M PS) and PS chains with much higher molecular weight (high‐M PS). The counterpart is a high‐T_g layer composed by polyphenylene oxide. The system was annealed at several temperatures between T_g of the polymer layers and the subsequent interphase development probed by optical sectioning with confocal Raman microspectroscopy. The profiles obtained revealed the existence of two diffusion fronts that advance in opposite directions, both showing a similar response with time and temperature. These fronts act as well‐defined boundaries that structure the interphase into three well‐defined regions with almost constant PS volume fraction. We discuss this particular phenomenology proposing a simple diffusion model that describes the main interphase features. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 627–633, 2010     

Radiochemical aging of ethylene–propylene–diene monomer elastomers. I. Mechanism of degradation under inert atmosphere

This article is devoted to the study of electron‐beam‐induced degradation under argon atmosphere of an ethylene–propylene–diene monomer (EPDM, based on 5‐ethylidene 2‐norbornene) and an ethylene–propylene rubber (EPR) containing the same molar ratio of ethylene/propylene. The chemical structure modifications of polymeric samples were analyzed by ultraviolet–visible and IR spectroscopies. Crosslinking reactions were deduced by measuring the changes in gel fraction and the degree of swelling in n‐heptane. Irradiation of EPDM and EPR created trans‐vinylene, vinyl, vinylidene, and dienic‐type unsaturations. The radiochemical yields for unsaturation formations in EPDM and EPR were similar. Degradation also involved crosslinking and the production of molecular hydrogen. The comparison between EPDM and EPR showed that the diene (in which a double bond is consumed with a high radiochemical yield) contributes to the increase in rate and intermolecular bridges density. Mechanisms are proposed to account for the main routes of EPDM degradation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1239–1248, 2004     

Rheological and thermal study of delayed crystallization in poly(butylene terephthalate)/ethylene‐co‐ethyl acrylate blends

The effects of the composition and resulting morphology on the crystallization and rheology of blends containing poly(butylene terephthalate) (PBT) and an ethylene‐co‐ethyl acrylate (EEA) copolymer, two immiscible polymers, were studied over the entire range of volume fractions. Differential scanning calorimetry (DSC) thermograms recorded during cooling showed important differences, mainly in terms of the PBT crystallization temperatures, depending on the blend composition. In addition to the classical crystallization peaks of PBT and EEA, a third crystallization peak appeared for blends containing less than 60% PBT. This peak was attributed to a delayed crystallization of PBT. This phenomenon was examined in terms of homogeneous crystallization. Linear viscoelastic measurements allowed the delayed crystallization behavior in these polymer blends to be displayed. Indeed, the variation of the storage modulus with the temperature showed increasing steps during cooling. These sudden increases appeared at temperatures very close to those at which the crystallization peaks were observed in the DSC experiments. This behavior was verified for different blend compositions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 714–721, 2004     

Examination of selected synthesis parameters for typical wood adhesive‐type urea–formaldehyde resins by 13C NMR spectroscopy. I

Selected synthesis parameters of typical wood adhesive‐type urea–formaldehyde (UF) resins were examined using the ¹³C NMR spectroscopy. The monomeric hydroxymethylureas and methylene–ether derivatives formed in the initial alkaline reaction polymerize in the subsequent acidic reaction by forming methylene bonds and cleaving some hydroxymethyl groups as formaldehyde. For typical resin syntheses at F/U ratio of 2.10, the resulting UF polymer is found to be a number‐averaged pentamer having 3.25 polymer chain branches with about 80% of chain ends bonded to hydroxymethyl groups and the rest being free amide groups. When the second urea is added during the cooling period, about 67% of hydroxymethyl groups cleave from the UF polymeric components and the freed formaldehyde reacts with second urea to form monomeric hydroxymethylureas. This hydroxymethyl group move is suppressed when the second urea is added at low temperatures, suggesting that wood adhesive‐type UF resins are composed of monomeric and polymeric UF components having hydroxymethyl functional groups in varying proportions. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 995–1007, 1999     

Thermodynamic interaction parameter of star–star polybutadiene blends

The value of the thermodynamic interaction parameter, χ_eff, for star–star polybutadiene blends was determined with small‐angle neutron scattering. Blends in which the stars have the same number of arms and blends in which the stars have different numbers of arms are investigated. For star–star isotopic blends with components having the same number of arms, the presence of the junction point of the star leads to a value of χ_eff that is larger than that for an analogous linear–linear isotopic blend. However, changes in the value of χ_eff resulting from small dissimilarities in the number of arms of the two components in the isotopic star–star blends were too small to resolve. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 247–257, 2003     

Morphology and dielectric properties of an epoxy network modified by end‐functionalized liquid polybutadiene

Epoxy resin networks modified with different functionalized liquid polybutadiene were characterized by scanning electron microscopy, atomic force microscopy (AFM), and dielectric thermal analysis techniques. Different morphologies were observed for these different systems, which were attributed to different interaction degrees between the components. Hydroxyl‐terminated polybutadiene (HTPB) and carboxyl‐ terminated polybutadiene (CTPB) resulted in epoxy networks with two‐phase morphology that differed in rubber particle size. The use of isocyanate‐terminated polybutadiene (NCOTPB) resulted in transparent thermoset material, whose rubber domains were in the nanoscale dimension, only detected by the AFM technique. The different morphological aspects in these epoxy systems also affected the dielectric properties. The epoxy–HTPB network exhibited two low temperature relaxation peaks corresponding to two different phases present in the system, whereas the epoxy–CTPB or epoxy–NCOTPB systems, whose rubber particles are well adhered to the epoxy matrix by chemical bonds, displayed only one single low temperature relaxation peak. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4053–4062, 2004     

An intimate polycarbonate/poly(methyl methacrylate)/poly(vinyl acetate) ternary blend via coalescence from their common inclusion compound with γ‐cyclodextrin

In this study, we successfully report an intimate ternary blend system of polycarbonate (PC)/poly(methyl methacrylate) (PMMA)/poly(vinyl acetate) (PVAc) obtained by the simultaneous coalescence of the three guest polymers from their common γ‐cyclodextrin (γ‐CD) inclusion compound (IC). The thermal transitions and the homogeneity of the coalesced ternary blend were studied by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The observation of a single, common glass transition strongly suggests the presence of a homogeneous amorphous phase in the coalesced ternary polymer blend. This was further substantiated by solid‐state ¹³C NMR observation of the T_1ρ(¹H)s for each of the blend components. For comparison, ternary blends of PC/PMMA/PVAc were also prepared by traditional coprecipitation and solution casting methods. TGA data showed a thermal stability for the coalesced ternary blend that was improved over the coprecipitated blend, which was phase‐segregated. The presence of possible interactions between the three polymer components was investigated by infrared spectroscopy (FTIR). The analysis indicates that the ternary blend of these polymers achieved by coalescence from their common γ‐CD–IC results in a homogeneous polymer blend, possibly with improved properties, whereas coprecipitation and solution cast methods produced phase separated polymer blends. It was also found that control of the component polymer molar ratios plays a key role in the miscibility of their coalesced ternary blends. Coalescence of two or more normally immiscible polymers from their common CD–ICs appears to be a general method for obtaining well‐mixed, intimate blends. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4182–4194, 2004     

Shapeable matrix‐free Spectra® fiber‐reinforced polymeric composites via high‐temperature high‐pressure sintering: Process‐structure‐property relationship

In an exploratory effort to find a new way to make high‐performance composites used in ballistic protective applications, matrix‐free Spectra® fiber‐reinforced polymeric composites are produced via a novel processing method called high‐temperature high‐pressure sintering. Mechanical testing at ambient and elevated temperatures proves that the fibers can maintain their properties after processing. The characteristics and properties of the final products vary with different processing conditions. Their microstructure and morphology were investigated using SEM and WAXD. Their mechanical properties, including interlayer adhesion, rigidity, and ballistic performance, were measured and compared with those of the conventional composites. The sintering mechanism is proposed and verified. Spectra cloth is capable of being shaped to produce complex double curvatures by a thermoforming process, using a simple hemispherical mold. Success in different molding sequences and procedures shows the versatility in manufacturing. The theoretical background for the thermoformability is explained in terms of molecular interaction, microstructure, and morphology. Selective thermomechanical properties of the molded structures were measured. By combining the knowledge and information from the aforementioned studies, the process‐structure‐property relationship is established, which gives in‐depth and better understanding of this unique high‐temperature high‐pressure sintering process for consolidating Spectra cloth. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2767–2789, 2005     

Melt‐processable blends of ionic poly(p‐phenylene terephthalamide) and poly(4‐vinylpyridine): Relaxation behavior

Melt‐processable blends were prepared from rigid molecules of an ionically modified poly(p‐phenylene terephthalamide) (PPTA) and flexible‐coil molecules of poly(4‐vinylpyridine) (PVP). Dynamic mechanical analyses of blends with 50% or more of the ionic PPTA component revealed the presence of two distinct phases. The glass‐transition temperature of the more stable, ionic PPTA‐rich phase increased linearly with the ionic PPTA content. The second phase present in these blends was an ionic PPTA‐poor, or a PVP‐rich, phase. For this phase, a reasonably good fit of the data, showing the glass‐transition temperature as a function of the ionic PPTA content, was achieved between the results of this study and the reported results of previous investigation of molecular composites of the same two components with ionic PPTA contents of 15 wt % or less. The possible influence of annealing on the blend structure of a 90/10 blend of ionic PPTA and PVP was examined. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1468–1475, 2003