Curing behavior and toughening performance of epoxy resins containing hyperbranched polyester

The effects of the hyperbranched polyester with hydroxyl end groups (HBPE‐OH) on the curing behavior and toughening performance of a commercial epoxy resin (diglycidyl ether of bisphenol A, DGEBA) were presented. The addition of HBPE‐OH into DGEBA strongly increased its curing rate and conversion of epoxide group due to the catalytic effect of hydroxyl groups in HBPE‐OH and the low viscosity of the blend at curing temperature. The improvements on impact strength and critical stress intensity factor (or fracture toughness, K_1c) were observed with adding HBPE‐OH. The impact strength was 8.04 kJ m^?1 when HBPE‐OH reached 15 wt% and the K_1c value was approximately two times the value of pure epoxy resin when HBPE‐OH content was 20 wt%. The morphology of the blends was also investigated, which indicated that HBPE‐OH particles, as a second phase in the epoxy matrix, combined with each other as the concentration of HBPE‐OH increased. Copyright © 2004 John Wiley & Sons, Ltd.     

氮丙啶交联剂的交联性能及固化动力学研究

合成了一种氯丙啶交联剂，并以丙烯酸树脂乳液为模型化合物对交联剂的交联性能及固化动力学进行了研究。结果表明：在丙烯酸树脂乳液中加入适量的氯丙啶交联剂，可使胶膜的力学性能及耐水碱性，耐溶剂性都得到很大的提高；但交联对玻璃化转变温度的影响较小。用程序升温DSC（差示扫描量热法）方法对固化反应动力学进行了研究，计算出固化反应的活化能。     

Differential scanning calorimetric study on the curing behavior of epoxy resin/diethylenetriamine/organic montmorillonite nanocomposite

The curing mechanisms and kinetics of diglycidyl ether of bisphenol A with diethylenetriamine as the curing agent and different amounts of organic montmorillonite were examined with isothermal and dynamic scanning calorimetry. The modified Avrami equation was used to calculate the activation energy and reaction orders in the isothermal experiment. A single peak was observed in each dynamic scan. The curing mechanism and kinetics of the curing reaction were also analyzed by two kinds of methods—Kissinger and Flynn–Wall–Ozawa. The results obtained from those methods under dynamic measurement agreed with those obtained from the modified Avrami equation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 378–386, 2003     

Studies on curing kinetics of a novel combined liquid crystalline epoxy containing tetramethylbiphenyl and aromatic ester‐type mesogenic group with diaminodiphenylsulfone

The curing kinetics of a novel liquid crystalline epoxy resin with combining biphenyl and aromatic ester‐type mesogenic unit, diglycidyl ether of 4,4′‐bis(4‐hydroxybenzoyloxy)‐3,3′,5,5′‐tetramethyl biphenyl (DGE‐BHBTMBP), and the curing agent diaminodiphenylsulfone (DDS) was studied using the advanced isoconvensional method (AICM). DGE‐BHBTMBP/DDS curing system was investigated the curing behavior by means of differential scanning calorimetry (DSC) during isothermal and nonisothermal processes. Only one exothermal peak appeared in isothermal DSC curves. A variation of the effective activation energy with the extent of conversion was obtained by AICM. Three different curing stages were confirmed. In the initial curing stage, the value of E_a is dramatically decreased from ～90 to ～20 kJ/mol in the conversion region 0–0.2 for the formation of LC phase. In the middle stage, the value of E_a keeps about ～80 kJ/mol for cooperative effect of reaction mechanism and diffusion control. In the final stage, a significant increase of E_a from 84 to 136 kJ/mol could be caused by the mobility of longer polymer chains. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3922–3928, 2007     

Cure kinetics of carbon nanotube/tetrafunctional epoxy nanocomposites by isothermal differential scanning calorimetry

The cure kinetics of tetraglycidyl‐4,4′‐diaminodiphenylmethane (TGDDM) and 4,4′‐diaminodiphenylsulfone (DDS) as a cure agent in nanocomposites with multiwalled carbon nanotubes (MWNTs) have been studied with an isothermal differential scanning calorimetry (DSC) technique. The experimental data for both the neat TGDDM/DDS system and for epoxy/MWNTs nanocomposites showed an autocatalytic behavior. Kinetic analysis was performed with the phenomenological model of Kamal and a diffusion control function was introduced to describe the cure reaction in the later stage. Activation energies and kinetic parameters were determined by fitting experimental data. For MWNTs/epoxy nanocomposites, the initial reaction rates increased and the time to the maximum rate decreased with increasing MWNTs contents because of the acceleration effect of MWNTs. The values of the activation energies for the epoxy/MWNTs nanocomposites were lower than the values for the neat epoxy in the initial stage of the reaction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3701–3712, 2004     

Effect of new nonionic curing agent on curing kinetics and mechanical properties of epoxy resin

The current research work presents a novel nonionic curing agent (AEDA) synthesized by utilizing ethylene glycol diglycidyl ether (EGDE), 3,4-dimethoxyaniline (DI), and triethylenetetramine (TETA). Infrared spectroscopy and nuclear magnetic resonance spectroscopy were used to characterize the structure of AEDA curing agent. Non-isothermal scanning calorimetry was used to determine the activation energy and curing conditions of epoxy resin in the curing process. An impact testing machine, a tensile testing machine and a scanning electron microscope (SEM) were used to analyze the impact strength, tensile strength, bending strength, and micromorphology of the AEDA/E-51 system with different mass ratios. The results show that AEDA is an effective high-temperature curing agent. For the AEDA/E-51 system with the optimal mass ratio of 10:100, the best curing temperature is 92.15°C, and the post-curing temperature is 135.65°C. Furthermore, the apparent activation energy (E_a) of 1670 J/mol, the pre-exponential factor (A) of 3.7 × 10^?4, and the reaction series (n) value of 0.76 are obtained for the AEDA/E-51 system. The impact strength of AEDA/E-51 epoxy resin polymer is 7.82 kJ/m², tensile strength is 14.2 MPa, and bending strength is 18.92 MPa. The micromorphological results of the AEDA/E-51 system are consistent with the results of DSC test and mechanical properties test. Hence, this study provides theoretical support for the practical applications of AEDA as curing agent.     

Crystallization kinetics of polypropylene with hyperbranched polyurethane acrylate being used as a toughening agent

The crystallization kinetics of polypropylene (PP) with hyperbranched polyurethane acrylate (HUA) being used as a toughening agent was studied by isothermal and nonisothermal differential scanning calorimetry (DSC). The presence of a small amount of HUA (2-7%) remarkably influences the crystallizability of PP. An addition of HUA leads to an increase in the number of effective nuclei, thus resulting in an increase of crystallization rate and a stronger trend of instantaneous three-dimensional growth. For isothermal crystallization, Avrami exponents were determined to be about 2.97 for pure PP and 3.51 for the HUA/PP blend containing 5% HUA (HUA-PP). The half crystallization time (t_1/2) of pure PP was measured to be 8.43 min, while being 3.28 min for HUA-PP at the crystallization temperature of 132 °C. The nonisothermal crystallization kinetics of HUA/PP blends was analyzed by Avrami, Ozawa and Kissinger methods. It has also been proved that an addition of HUA could increase the crystallization rate of PP. Moreover, the crystallization activation energies of pure PP and HUA-PP were estimated by Kissinger and Friedman methods.     

UV‐ignited frontal polymerization of an epoxy resin

By combining frontal polymerization and radical‐induced cationic polymerization, it was possible to cure thick samples of an epoxy monomer bleached by UV light. The effect of the relative amounts of cationic photoinitiator and radical initiator was thoroughly investigated and was related to the front's velocity and its maximum temperature. The materials obtained were characterized by quantitative conversion also in the deeper layers, not reached by UV light. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2066–2072, 2004     

Curing kinetics of amine and sodium hydroxide catalyzed phenol-formaldehyde resins

The effect of both formaldehyde content and catalyst type used in the synthesis of several resole type phenolic resins has been studied by using differential scanning calorimetry. In this study Kissinger-Akahira-Sunose (KAS), Ozawa-Flynn-Wall (OFW) and Friedman model-free kinetics are applied in order to correlate the dynamic cure behaviour with the mentioned synthesis variables. Strong upward dependency of activation energy on conversion has been detected in all cases up to a maximum value. Lower the formaldehyde content fewer changes in activation energy have been detected, revealing a more homogeneous polymerization. As formaldehyde content increases, stronger variations of energy values have been observed and the maximum value is shifted to lower conversions. By comparing triethylamine and sodium hydroxide catalysts similar behaviour has been observed, with higher energy values and shifting of the maximum in the latter. Friedman approach has been resulted in more convenient and accurate for the energy values determination and KAS method seems useful for the dynamic cure prediction of that type of thermoset.     

Nonisothermal crystallization kinetics of poly (phenylene sulphide) in composites with a liquid crystalline polymer

The article deals with the melting and nonisothermal crystallization behavior of neat poly (phenylene sulphide) (PPS) and its composites with a thermotropic liquid crystalline polymer (TLCP)—Vectra A950, prepared by melt mixing and probed by differential scanning calorimetry. The various macrokinetic models namely, the Ozawa, the modified Avrami, the Tobin, and the Mo models were applied to describe the crystallization kinetics under nonisothermal conditions. The kinetic crystallizabilty of PPS/TLCP composites calculated using the approach of Ziabicki varies depending on these two composite composition‐induced effects. Similarly Mo model predicts that to obtain a higher degree of crystallizabilty for PPS/TLCP composites, a higher cooling rate should be used. The effective energy barrier based on the differential isoconversional method of Friedman is found to be an increasing function of relative degree of melt conversion. The effect is explained in terms of nucleation theory proposed by Wunderlich to crystallization of polymers. The Lauritzen–Hoffman parameters are estimated using G = 1/t_0.5 effective activation energy equation proposed by Vyazovkin and Sbirrazzuoli. The K_g values estimated from latter equations are more comparable with values obtained using isothermal crystallization data than 1/t_0.5 method. Furthermore, the kinetic analysis using this equation shows a regime transition from regime II to regime III for 100/00, 90/10, 80/20 PPS/TLCP composites, basically attributed to reduced mobility of PPS chains in composites. This regime II to III transition is accompanied by a morphological transition from defective spherulitic sheaf‐like structures to ordered sheaf‐like structures. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1070–1100, 2010     

Determination of the degree of cure under dynamic and isothermal curing conditions with electrical impedance spectroscopy

This article presents a new methodology for the quantitative determination of the progress of the curing reaction of a thermosetting resin, using the results of electrical impedance spectroscopy. The method is an extension of the use of the imaginary impedance maximum as a reaction progress indicator and is based on the demonstration of a close correlation between the reaction rate, as measured by conventional differential scanning calorimetry, and the rate of change of the value of the imaginary impedance spectrum maximum. Tests on a commercial aerospace epoxy resin under both isothermal and dynamic heating conditions with calorimetry and impedance spectroscopy have demonstrated the validity of the method and set the accuracy limits involved. This technique can be used as a real-time online control tool for thermoset composite manufacturing. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 146–154, 2004     

Curing studies of epoxy resins with phosphorus‐containing amines

The curing system of diglycidyl ether of bisphenol A (DGEBA) with two phosphorus‐containing amine compounds—bis(3‐aminophenyl)methyl phosphine oxide and bis(4‐aminophenyl)‐bis(9,10‐dihydro‐9‐oxa‐10‐oxide‐10‐phosphaphenanthrene‐10‐yl)methane—was studied with differential scanning calorimetry under isothermal and nonisothermal conditions and compared with the DGEBA/diamino diphenyl methane system. The isoconversional method was used to evaluate the dependence of the effective activation energy on the extent of conversion. Modulated differential scanning calorimetry and dynamic mechanical thermal analysis were used to study the phenomena of vitrification and gelation. The thermal and flame‐retardant properties were evaluated, and the limiting oxygen index values of the phosphorylated resins, above 30, confirmed that phosphorus‐containing epoxy resins are effective flame retardants. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1676–1685, 2006     

Miscibility and crystallization behavior of PBT/epoxy blends

The miscibility and the isothermal crystallization kinetics for PBT/Epoxy blends have been studied by using differential scanning calorimetry, and several kinetic analyses have been used to describe the crystallization process. The Avrami exponents n were obtained for PBT/Epoxy blends. An addition of small amount of epoxy resin (3%) leads to an increase in the number of effective nuclei, thus resulting in an increase in crystallization rate and a stronger trend of instantaneous three‐dimensional growth. For isothermal crystallization, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of PBT component in the PBT/Epoxy blends. The Lauritzen–Hoffman equation for DSC isothermal crystallization data revealed that PBT/Epoxy 97/3 had lower nucleation constant K_g than 100/0, 93/7, and 90/10 PBT/Epoxy blends. Analysis of the crystallization data of PBT/Epoxy blends showed that crystallization occurs in regime II. The fold surface free energy, σ_e = 101.7–58.0 × 10^?3 J/m², and work of chain folding, q = 5.79–3.30 kcal/mol, were determined. The equilibrium melting point depressions of PBT/Epoxy blends were observed and the Flory–Huggins interaction parameters were obtained. It indicated that these blends were thermodynamically miscible in the melt. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1320–1330, 2006     

Silicon‐containing trifunctional and tetrafunctional cyanate esters: Synthesis,cure kinetics,and network properties

The synthesis and physical properties of new silicon‐containing polyfunctional cyanate ester monomers methyl[tris(4‐cyanatophenyl)]silane and tetrakis(4‐cyanatophenyl)silane, as well as polycyanurate networks formed from these monomers are reported. The higher crosslinking functionality compared to di(cyanate ester) monomers enables much higher ultimate glass transition temperatures to be obtained as a result of thermal cyclotrimerization. The ability to reach complete conversion is greatly enhanced by cocure of the new monomers with di(cyanate ester) monomers such as 1,1‐bis(4‐cyanatophenyl)ethane. The presence of silicon in these polycyanurate networks imparts improved resistance to rapid oxidation at elevated temperatures, resulting in char yields as high as 70% under nitrogen and 56% in air in the best‐performing networks. The water uptake in the silicon‐containing networks examined is 4–6 wt % after 96 h of immersion at 85 °C, considerably higher than both carbon‐containing and/or di(cyanate ester) analogs. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 767–779     

Effect of the segmental mobility restriction on the thermoset chemical kinetics

The cure kinetics of an epoxy–amine commercial thermoset system have been investigated with the isothermal differential scanning calorimetry technique. In particular, a kinetic study has been performed in the glass–transition zone, in which diffusion phenomena compete with the chemical transformations and the overall reaction rate is partially slowed by the reduced segmental chain mobility. A generalized form of the Vogel equation has been formulated to account for the effect of the increasing glass–transition temperature on the chain mobility and, therefore, on the overall reaction rate. The kinetic model has been expressed with two factors representing the chemical reaction rate and the segmental mobility reduction. As the main result, the activation energy relative to the diffusion phenomena has been found to be very low, having a value of 42.5 K ≈ 0.356 kJ/mol, which is compatible only with the small‐angle rotation of the reactive unit. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3757–3770, 2002     

氢化双酚A型环氧树脂的固化动力学

将氢化双酚A与环氧氯丙烷反应合成了氢化双酚A型环氧树脂(HBPA-EP),产物分别用多元胺类或酸酐类固化剂固化,利用差示扫描量热分析(DSC)对固化反应特性进行了研究,得到了相应的固化条件、固化反应活化能和固化反应动力学方程等.结果表明,当分别采用1,3-环己二甲胺、液态聚酰胺、顺式六氢苯酐、甲基六氢苯酐固化HBPA-EP(环氧值为0.45)时,其固化条件分别为100℃、2h,145℃、4h,90℃、2h,120℃、4h,130℃、2h,150℃、4h,140℃、2h和160℃、4h,用这4种固化剂进行固化反应的表观活化能分别为50.62、56.88、74.56 kJ/mol和68.36 kJ/mol,其反应级数分别为0.886、0.901、0.915和0.905.     

Carboxylic acid‐containing benzoxazines as efficient catalysts in the thermal polymerization of benzoxazines

The autocatalytic thermal polymerization behavior of three benzoxazine monomers containing carboxylic acid functionalities is reported. Several mixtures of these carboxylic monomers and 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine were prepared and their thermal polymerization behavior was analyzed by differential scanning calorimetry. The acid character of these reactive monomers increases the concentration of oxonium species, thus catalyzing the benzoxazine ring opening reaction. In this way the polymerization temperature decreased by as much as 100 °C in some cases. The existence of decarboxylation processes at high temperatures has been established by FTIR‐ATR and related to the increase in thermal stability observed by TGA in some cases. A relationship between the presence of carboxylic groups in the resulting materials and their flame retardancy behavior has also been established. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6091–6101, 2008     

Flash DSC crystallization study of blown film grade bimodal high density polyethylene (HDPE) resins. Part 2. Non‐isothermal kinetics

Non‐isothermal ultra‐fast cooling crystallization tests were conducted on three blown film grade bimodal high density polyethylene (HDPE) resins using a fast differential scanning calorimeter, the Flash DSC. Non‐isothermal tests were performed at cooling rates between 50 and 4000°K/s, and the data were analyzed using the modified Avrami model by Jeziorny (Polymer, 1978 , 19, 1142). Non‐isothermal data were used to propose a new method named crystallization–time–temperature–superposition, and the two activation energies were obtained for each of the resins. This is very useful for obtaining theoretical crystallization kinetics data at different cooling rates, allowing its use in ultra‐fast cooling polymer processes such as blown film. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1822–1827     

Thermal properties of single walled carbon nanotube‐silicone nanocomposites

The effect of single walled carbon nanotube (SWCNT) fillers on the low temperature thermal properties and curing behavior of SWCNT‐silicone nanocomposite are reported for the first time. The SWCNT‐silicone composites were prepared by different mixing procedures and characterized by differential scanning calorimetry (DSC). Solution mix, with the aid of sonication and soaking achieved better dispersion of SWCNTs in the silicone. The adding of SWCNTs in polymer seriously hindered the curing of silicone elastomer. The hindrance increased with increasing concentration of SWCNT and the quality of dispersion. The glass transition temperatures (T_g) of the nanocomposites were found to be independent of the SWCNT addition, although, the steps in the heat capacity (Δc_p) of the glass transition were smaller with increasing SWCNTs concentration. The melt crystallization behavior was strongly dependent on the concentration and dispersion of SWCNT in the polymer. The cooling scan showed that the higher concentration and the better dispersion of SWCNTs in the silicone resulted in higher percentage of melt crystallization of this nanocomposite. The correlation of the change of thermal properties to the dispersion of CNT in polymer may be used to determine the quality of SWCNT dispersion in silicone polymer. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1845–1852, 2008     

Influence of the Curing Temperature in the Mechanical and Thermal Properties of Nanosilica Filled Epoxy Resin Coating

0.5–3 wt% nanosilica was added to an epoxy resin based on diglycidyl ether of bisphenol A (DGEBA) and cured at 25, 40 or 60 °C using isophoronediamine (IPDA) as hardener. Aggregates of nanosilica were properly dispersed into the DGEBA-IPDA resin and agglomerates formation was avoided. Addition of nanosilica increased the storage modulus E′ and the area and height of the tan δ curve of DGEBA-IPDA resin cured at 25 °C, but no significant differences were found by curing at higher temperature. Gel time measurements and the results obtained by applying the Kamal model to isotherm DSC curing of DGEBA-IPDA-nanosilica revealed that nanosilica catalysed the curing reaction between DGEBA and IPDA, in less extent by increasing the curing temperature.