Structure and mechanical behavior of nylon 6 fibers filled with organic and mineral nanoparticles. II. In situ study of deformation mechanisms

This study reports on the in situ characterization of the deformation mechanisms at room temperature of polyamide 6 (PA6) fibers filled with hyperbranched molecules or montmorillonite (MMT) platelets. A small‐angle X‐ray scattering study shows that the stretching and sliding of the microfibrils takes place concomitantly in the first stage of elastic loading of as‐spun and partially drawn fibers. In the second stage of loading, which is basically plastic, sliding turns out to be the main process of deformation, accompanied by a significant reduction in the microfibril radius. Fibers drawn close to their maximum draw ratio only display the deformation process of microfibril stretching. This in situ study also reveals subtle features of the reversible processes of deformation that could not be detected from ex situ experiments reported previously. A thickening of the crystal blocks in the microfibrils takes place under stress and disappears upon unloading, indicating that some reversible strain‐induced molecular ordering occurs in the amorphous layers close to the crystal surface. The tentative mechanical modeling enabled a characterization of the components of the fibers: the stiffness of the microfibrils appears to be insensitive to the presence of the particles that are excluded in the interfibrillar regions. The presence of HB molecules clearly increases the stiffness of the interfibrillar regions owing to a physical crosslinking effect. Moreover, it seems that the stiffness improvement of the drawn MMT‐PA6 fiber lies in a greater capability of chain unfolding in the interfibrillar amorphous region. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2633–2648, 2004     

Small‐angle X‐ray scattering investigation of carbon nanotube‐reinforced polyacrylonitrile fibers during deformation

Structural changes during deformation in solution‐ and gel‐spun polyacrylonitrile (PAN) fibers with multi‐ and single‐wall carbon nanotubes (CNTs), and vapor‐grown carbon nanofibers were investigated using synchrotron X‐ray scattering. Previously published wide‐angle X‐ray scattering (WAXS) results showed that CNTs deform under load, alter the response of the PAN matrix to stress, and thus enhance the performance of the composite. In this article, we find that the elongated scattering entities that give rise to the small‐angle X‐ray scattering (SAXS) in solution‐spun fibers are the diffuse matrix‐void interfaces that follow the Porod's law, and in gel‐spun fibers these are similar to fractals. The observed smaller fraction of voids in the gel‐spun fibers accounts for the significant increase in the strength of this fiber. The degree of orientation of the surfaces of the voids is in complete agreement with those of the crystalline domains observed in WAXS, and increases reversibly upon stretching in the same way as those of the crystalline domains indicating that the voids are integral parts of the polymer matrix and are surrounded by the crystalline domains in the fibrils. The solution‐spun composite fibers have a larger fraction of the smaller (<10 nm) voids than the corresponding control PAN fibers. Furthermore, the size distribution of the voids during elongation changes greatly in the solution spun PAN fiber, but not so in its composites. The scattered intensity, and therefore the volume fraction of the voids, decreases considerably above the glass transition temperature (T_g) of polymer. Implications of these observations on the interactions between the nanotubes and the polymer are discussed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2394–2409, 2009     

Structure development and physical properties achieved in the drawing and/or annealing of PEN fibers

As‐spun poly(ethylene‐2,6‐naphthalate) (PEN) fibers (i.e., precursors) prepared from high molecular weight polymer were drawn and/or annealed under various conditions. Structure and property variations taking place during the treatment process were followed via wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering, differential scanning calorimetry (DSC), and mechanical testing. Both the WAXS and DSC measurements of the cold‐drawn samples stretched from a low‐speed‐spun amorphous fiber indicate that strain‐induced crystallization can occur at a temperature below the glass‐transition temperature and that the resultant crystal is in the α‐form modification. In contrast, when the same precursor was subjected to constrained annealing, its amorphous characteristics remained unchanged even though the annealing was performed at 200 °C. These results may imply that the application of stretching stress is more important than elevated temperatures in producing α‐form crystallization. The crystalline structure of the hot‐drawn samples depends significantly on the morphology of the precursor fibers. When the precursor was wound at a very low speed and in a predominantly amorphous state, hot drawing induced the formation of crystals that were apparently pure α‐form modification. For the β‐form crystallized precursors wound at higher speeds, a partial crystalline transition from the β form to the α form was observed during the hot drawing. In contrast with the mechanical properties of the as‐spun fibers, those of the hot‐drawn products are not improved remarkably because the draw ratio is extremely limited for most as‐spun fibers in which an oriented crystalline structure has already formed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1424–1435, 2000     

Biodegradable fibers of poly(3‐hydroxybutyrate) produced by high‐speed melt spinning and spin drawing

The effects of high‐speed melt spinning and spin drawing on the structure and resulting properties of bacterial generated poly(3‐hydroxybutyrate) (PHB) fibers were investigated. The fibers were characterized by their degree of crystallinity by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS), their orientation by WAXS, and the textile physical properties. The WAXS studies revealed that the fibers spun at high speeds and high draw ratios possessed orthorhombic (α modification) and hexagonal (β modification) crystals, the latter as a result of stress‐induced crystallization. The fiber structures formed during these processes were fibril‐like as the atomic force microscopy images demonstrated. The maximum physical break stress, the modulus, and the elongation at break observed in the fibril‐like spin drawn fibers were about 330 MPa, 7.7 GPa, and 37%, respectively. The fibers obtained by a low draw ratio of 4.0 had spherulitic structures and poor textile physical properties. The PHB pellets were analyzed by their degradation during the processes of drying and spinning and by their thermal and rheological properties. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2841–2850, 2000     

Reorientation of crystalline and noncrystalline regions in regenerated cellulose fibers and films tested in uniaxial tension

The orientation of molecular chains in regenerated cellulose films and fibers was characterized using in situ wide‐angle X‐ray diffraction and birefringence measurements coupled with tensile tests. Generally, an increase in the degree of preferred orientation in the direction of applied strain was observed during testing. For both types of specimen this relationship was clearly linear, irrespective of whether the volume‐averaged preferred orientation or the orientation in the crystalline and noncrystalline regions was considered. Interestingly, the rate of change in orientation induced by external strain was significantly higher for noncrystalline regions when compared with that of crystalline regions. This difference was more pronounced for cellulose fibers when compared with films. Upon the reversal of straining in cellulose films until zero stress, the degree of orientation diminished in a linear fashion. However, a large part of the orientation, both crystalline and noncrystalline, induced by tensile straining remained permanent and increased further when straining was resumed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 297–304, 2008     

Higher order structural analysis of stereocomplex‐type poly(lactic acid) melt‐spun fibers

The higher order structure of stereocomplex‐type poly(lactic acid) melt‐spun fibers of an equimolar blend of poly(L ‐lactic acid) and poly(D ‐lactic acid) was analyzed with wide‐angle X‐ray diffraction (WAXD) and birefringence measurements. Two different crystalline structures were observed in the fibers: α‐form homocrystals and stereocomplex crystals. The weight fractions of the two crystals were estimated with the WAXD integrated intensity data. The crystalline orientation factors were obtained from the WAXD measurements. Well‐oriented homocrystals formed during a drawing process at the crystallization temperature of the homocrystal. Drawing above this temperature caused the stereocomplex crystal to be formed. The crystalline orientation tended to be lower with increasing drawing temperatures. Through the combination of the intrinsic birefringence and the fractions of the α‐form homocrystals and stereocomplex crystals, the birefringence of the amorphous phase was evaluated. The amorphous birefringence stayed positive and decreased with increasing drawing temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 218–228, 2007     

Microstructural investigation of high‐speed melt‐spun nylon 6 fibers produced with variable spinning speeds

The structural details of high‐speed melt‐spun nylon 6 fibers at spinning speeds ranging from 4500 to 6100 m/min were investigated by solid‐state proton nuclear magnetic resonance (¹H NMR) spectroscopy, density and birefringence measurements, differential scanning calorimetry (DSC), and X‐ray diffraction (XRD). The analyses of the proton spin‐lattice relaxation times in the rotating frame and correlation times confirmed the existence of three different phases, the immobile crystalline, intermediate rigid amorphous, and mobile amorphous regions, in the fiber sample. At spinning speeds lower than 5200 m/min, the portion of the crystalline phase increased at the expense of the rigid amorphous region and then reached a plateau afterward, from which the mobile amorphous portion increased. Combined analyses of density and birefringence measurements, DSC, and XRD in conjunction with NMR results indicated that the formation of the γ crystal became predominant compared to that of the α crystal. The orientation factor of the crystalline phase increased slightly with increasing spinning speed, whereas the amorphous orientation factor decreased because of the increase of the purely amorphous region. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1285–1293, 2000     

Structural transformation from shish‐kebab crystals to micro‐fibrils through hot stretching process of gel‐spun ultra‐high molecular weight polyethylene fibers with high concentration solution

Structural evolution of gel‐spun ultra‐high molecular weight polyethylene fibers with high concentration solution via hot stretching process was investigated by in situ small‐angle X‐ray scattering, in situ wide‐angle X‐ray diffraction measurements, scanning electron microscopy, and differential scanning calorimetry. With the increase of stretching strain, the long period continuously increases at relative lower stretching temperature, while it first increases and then decreases rapidly at relative higher stretching temperature. The kebab thickness almost keeps constant during the whole hot‐stretching process and the kebab diameter continually decreases for all stretching temperatures. Moreover, the length of shish decreases slightly and the shish quantity increases although there is almost no change in the diameter of shish crystals during the hot stretching process. The degree of crystal orientation at different temperatures is as high as above 0.9 during the whole stretching process. These results indicate that the shish‐kebab crystals in ultra‐high molecular weight polyethylene fibers can transform continuously into the micro‐fibril structure composed mostly of shish crystals through the hot stretching process. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 225–238     

Polymorphism in nylon‐11/montmorillonite nanocomposite

The polymorphism behavior in nylon‐11/montmorillonite (MMT) nanocomposite was investigated by wide‐angle X‐ray diffraction (WAXD) and variable‐temperature infrared spectroscopy. The results of WAXD and IR confirmed the presence of the γ‐crystalline form of nylon‐11, which is induced and stabilized by MMT. However, the hydrogen bond in the nanocomposite and its temperature dependence also exhibited some differences from neat nylon‐11. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 253–259, 2004     

Deformation in lamellar and crystalline structures: in situ simultaneous small‐angle X‐ray scattering and wide‐angle X‐ray diffraction measurements on polyethylene terephthalate fibers

Changes in the lamellar and crystalline structures were followed as a function of applied stress to understand the influence of the interactions between the crystalline and amorphous domains on the fiber properties. We observed a reversible transformation from a structure giving a four‐point small‐angle pattern to a structure giving a two‐point pattern; these structures corresponded to the lamellae with oblique and normal lamellar surfaces, respectively. The characteristics of these two structures such as the stack diameter, stack height, and tilt angle were different and were determined by the processing conditions and did not change when the fiber was elastically deformed. The structure giving a two‐point pattern was probably the load‐carrying lamellar entity in these fibers. The diameter of the lamellar stacks, tilt angle of the lamellae, and the strain in the lamellar spacing appeared to have the most influence on properties such as tenacity and dimensional stability. The long‐spacing strain, which is about the same as the fiber strain, determined the modulus at low elongation as well as ultimate elongation. These indicate that the lamellar stacks have at least as much influence as the interfibrillar chains on fiber properties. Structural features that determine the performance in semicrystalline polymers were investigated by analyzing four generations of polyethylene terephthalate fibers. Some of the fiber properties correlate with changes in the crystalline domains such as the crystalline orientation, size, and unit cell dimensions. Fibers in which the crystalline strain was large because of their strong linkages to the amorphous chains, and better load transfer, had the highest modulus and lowest ultimate elongation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1538–1553, 2003     

Structure development of polyamide‐66 fibers during drawing and their microstructure characterization

Structure development during drawing was studied for three sets of polyamide‐66 (PA66) fibers with density, optical microscopy, wide‐angle X‐ray diffraction, and Fourier transform infrared spectroscopy. The crystallinity, estimated by density measurements, remained virtually constant with increasing draw ratios, indicating that stress‐induced crystallization did not occur for the PA66 fibers drawn at room temperature, but there was a rapid transformation from a hedrite morphology to a fibrillar one. The absence of stress‐induced crystallization differed from the behavior of polyamide‐6, and this was attributed to the stronger hydrogen bonding between polyamide chains and the higher glass‐transition temperature of PA66. Polarized infrared spectroscopy was used to measure the transition‐moment angles of the vibrations at 936 and 906 cm^?1, which were found to be 48 and 60°, respectively. The crystalline orientation was estimated from the band at 936 cm^?1, and the increase with an increasing draw ratio was in close quantitative agreement with X‐ray diffraction data; this showed that infrared spectroscopy could be used reliably to measure the crystalline orientation of PA66 fibers. Because we were unable to obtain the transition‐moment angle of the amorphous bands, the amorphous orientation was obtained with Stein's equation. The amorphous orientation developed more slowly than the crystalline orientation, which is typical behavior for flexible‐chain polymers. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1940–1948, 2002     

Correlation between local mobility and mechanical properties of high‐speed melt‐spun nylon‐6 fibers

This article establishes the processing–microstructure–motion–property relationship of high‐speed melt‐spun nylon‐6 fibers. From solid‐state ¹H NMR T_1ρ (spin–lattice relaxation time in the rotating frame) relaxation studies, all nylon‐6 fibers spun at 4500–6100 m/min showed three‐component exponential decay with the time constants T_1ρ,I, T_1ρ,II, and T_1ρ,III, indicating that there existed three different motional phases. These phases were assigned to immobile crystalline, intermediate rigid amorphous, and mobile amorphous regions. The determination of the correlation time (τ_c) of the respective phases provided information about the local molecular mobility of each phase with respect to the spinning speed. As the spinning speed increased, τ_c of the crystalline region increased (4500–5200 m/min) and then reached a plateau. However, τ_c for the rigid amorphous region increased from 5200 m/min onward, indicating that the rigid amorphous chains were more oriented and constrained in the spinning speed range of 5500–6100 m/min. The drastic increase of the maximum thermal stress for all fibers from 5500 to 6100 m/min was coincident with the τ_c characteristics of the rigid amorphous region. The significant increase in tenacity and Young's modulus and the large decrease in elongation at break at 5500–6100 m/min were also in good agreement with the local molecular motion of the intermediate rigid amorphous phase in the nylon‐6 fibers. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 993–1000, 2001     

Structural development of ultra‐high strength polyethylene fibers: Transformation from kebabs to shishs through hot‐drawing process of gel‐spun fibers

Structural development of ultra‐high strength polyethylene fibers via hot‐drawing processes of as‐spun gel fibers was investigated by means of transmission electron microscopy. It is found that the shish‐kebabs developed in both the as‐spun and drawn fibers can be transformed continuously into the micro‐fibril structure composed mostly of the shish structure through the hot‐drawing process. The structure transformation involves a drastic decrease in diameter of the kebab plus the shish but almost no change in the shish diameter. This result suggests that the chains in the kebabs are incorporated into the shishs and consumed to extend the longitudinal dimension of the shishs during the drawing process. The proposed new deformation model well explains the relationship between the fiber morphology and their mechanical properties: the tensile strength and modulus of the fibers can be determined by the number of the shish in the fiber and the macroscopic diameter of the fiber, which are apriori determined at the spinning process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1861–1872, 2010     

Central small‐angle diffuse scattering from fibers is made of two components

Small‐angle X‐ray and neutron scattering from materials with fibrous texture generally includes a central diffuse scattering that is either diamond‐shaped or shaped like a two‐bladed propeller. The central scattering from fibers of polyacrylonitrile, nylon, and poly(ethylene terephthalate) and in particular the changes seen during deformation and heating have been examined. The result is that all types of central scattering from fibers are best described as having two distinct components, where these components are an extended equatorial streak and an inner nearly isotropic scattering. They arise respectively from objects that do and do not become aligned or elongated during fiber production. Examples of objects that do not become aligned are small spherical voids and solid particles. Objects that do become aligned include internal phase boundaries, and the surfaces of the fibers themselves. The equatorial streak arises from an assembly of such elongated objects preferentially oriented along the fiber axis. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Study of the structure development during the melt spinning of nylon 6 fiber by on‐line wide‐angle synchrotron X‐ray scattering techniques

The melt spinning of nylon 6 has been studied with on‐line wide‐angle synchrotron X‐ray scattering techniques. The apparatus consisted of a single screw extruder and a metering pump mounted on a horizontal platform that could be translated in the vertical direction allowing a range of distances to be sampled with the X‐ray beam. The structure development, equatorial crystallinity index, and crystalline orientation were studied as a function of take‐up speed and position along the spinline. For low‐speed (50 mpm) situations, the nylon chains crystallize into independent hydrogen bonded sheets that start to interact with each other as their concentration starts to increase. For higher speed situations, the nylon chains crystallize directly into the interacting hydrogen‐bonded sheet structure. Upon conditioning at room temperature for 24 h, this interacting hydrogen‐bonded sheet structure transforms into the well‐known three‐dimensional alpha and gamma phases of nylon 6, probably existing in a shish‐kabob structure. The equatorial crystallinity index increases as distance from the spinneret increases and as take‐up speed decreases. The crystalline orientation function is constant along the spinline for a constant take‐up speed, and increases as take‐up speed is increased. Conditioning further increases both the crystallinity and crystalline orientation of the fibers. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1277–1287, 1999     

New liquid‐crystalline poly(ester amide)s: The role of nitro groups in the phase behavior

New hydrogen‐bonded liquid‐crystalline poly(ester amide)s (PEA)s were obtained from 1,4‐terephthaloyl[bis‐(3‐nitro‐N‐anthranilic acid)] (5) or 1,4‐terephthaloyl[bis‐(N‐anthranilic acid)] (6), with or without nitro groups, respectively, through the separate condensation of each with hydroquinone or dihydroxynaphthalene. The dicarboxylic monomers were synthesized from 2‐aminobenzoic acid. The phase behavior of the monomers and polymers were studied with differential scanning calorimetry, polarized light microscopy, and wide‐angle X‐ray diffraction methods. Monomer 5, containing nitro groups, exhibited a smectic liquid‐crystalline phase, whereas the texture of monomer 6 without nitro groups appeared to be nematic. The PEAs containing nitro groups exhibited polymorphism (smectic and nematic), whereas those without nitro groups exhibited only one phase transition (a nematic threaded texture). The changes occurring in the phase behavior of the polymers were explained by the introduction of nitro groups. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1289–1298, 2004     

Domain structure of nylon 6 fibers

Stained and unstained sections of nylon 6 fibers are examined by means of transmission electron microscopy. Data are presented regarding dimensions and shape of macrofibrils, microfibrils, amorphous, and crystalline domains of the microfibril and the spacing between the microfibrils. The new results support the conclusions of a previous SAXS and diffusion study carried out with the same fibers.     

Structures of X 34‐nylons in chain‐folded lamellae and gel‐spun fibers

Structural studies and morphological features of a new family of linear, aliphatic even–even, X 34‐nylons, with X = 2, 4, 6, 8, 10, and 12, are investigated with X‐ray diffraction and electron microscopy. Solution‐grown crystals were obtained by isothermal crystallization from N,N‐dimethylformamide solutions. The thickness of lamellar‐like crystals was orders of magnitude less than the chain lengths of the polymer samples used, implying that the chains fold to form chain‐folded lamellae. The results bear a close resemblance, with the noticeable exception of 2 34‐nylon, to those reported for nylon 6 6 and other even–even nylon chain‐folded lamellar crystals. The basic structure of the straight‐stem lamellar core is similar to that of the classic nylon 6 6 triclinic α structure, and the chains tilt ≈42° relative to the lamellar normal. In the case of 2 34‐nylon, the structure resembles the 2 Y nylon series, and the chain tilt angle reduces to 36.6°. These combined results suggest that, even with a relatively low frequency of amide units along the backbone of these molecules, hydrogen bonding is still the dominant element in controlling the behavior, structure, and properties of these polymers. In addition, gels were prepared in concentrated sulfuric acid, and gel‐spun fibers were studied using X‐ray diffraction. The data are interpreted in terms of a modified nylon triclinic α structure that bears a resemblance to the structure of even–even nylons at elevated temperatures. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2685–2692, 2002     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Transverse heterogeneity in PET fibers

X-ray scattering from a series of poly(ethylene terephthalate) (PET) fibers spun at differet speeds is analyzed to probe the morphology in the direction transverse to the fiber axis. Both the apparent crystal modulus, determined from the change in wide-angle X-ray scattering angle with fiber stretching, and the transverse degree of crystallinity indicate there is a substantial interfiberillar amorphous content. In the PET fiber spun at conventional speeds, only roughly one-quarter of the fiber cross-section is actually occupied by fibrils. The transverse crystallinity increases for fibers spun at speeds sufficient to cause crystallization in the spin line. The X-ray moduli and fibril diameters are correspondingly larger in these high speed spun fibers. © 1993 John Wiley & Sons, Inc.