Single and binary catalyst systems based on nickel and palladium in polymerization of ethylene

The catalyst (N,N‐bis(2,6‐dibenzhydryl‐4‐ethoxyphenyl)butane‐2,3‐diimine)nickel dibromide, a late transition metal catalyst, was prepared and used in ethylene polymerization. The effects of reaction parameters such as polymerization temperature, co‐catalyst to catalyst molar ratio and monomer pressure on the polymerization were investigated. The α‐diimine nickel‐based catalyst was demonstrated to be thermally robust at a temperature as high as 90 °C. The highest activity of the catalyst (494 kg polyethylene (mol cat)^?1 h^?1) was obtained at [Al]/[Ni] = 600:1, temperature of 90 °C and pressure of 5 bar. In addition, the performance of a binary catalyst using nickel‐ and palladium‐based complexes was compared with that of the corresponding individual catalytic systems in ethylene polymerization. In a study of the catalyst systems, the average molecular weight and molecular weight distribution for the binary polymerization were between those for the individual catalytic polymerizations; however, the binary catalyst activity was lower than that of the two individual ones. The obtained polyethylenes had high molecular weights in the region of 10⁵ g mol^?1. Gel permeation chromatography analysis showed a narrow molecular weight distribution of 1.44 for the nickel‐based catalyst and 1.61 for the binary catalyst system. The branching density of the polyethylenes generated using the binary catalytic system (30 branches/1000 C) was lower than that generated using the nickel‐based catalyst (51/1000 C). X‐ray diffraction study of the polymer chains showed higher crystallinity with lower branching of the polymer obtained. Also Fourier transform infrared spectra confirmed that all obtained polymers were low‐density polyethylene.     

高分子化铁系烯烃聚合催化剂的合成及乙烯聚合

合成了含烯丙基不对称型的“茂后”催化剂[ArN=C(Me)][Ar'N=C(Me)]C~5H~3NFeCl~2[Ar=2,6-(i-Pr)~2C~6H~3,Ar'=4-烯丙基-2,6-(i-Pr)~2C~6H~3]，通过IR，^1HNMR,EI-MS,EA对化合物进行表征。利用这个催化剂上的烯烃基团在自由基引发下与苯乙烯共聚，制备出高分子化的“茂后”催化剂。研究了高分子化前后催化剂催化乙烯聚合行为，高分子化的催化剂在常压13℃下催化乙烯聚合时，活性最高达到2.5×10^6gPE/molFe.h，高于未高分子化之前催化剂的活性。证明了高分子化是“茂后”催化剂理想的固载化方式。     

新一代高活性后过渡金属烯烃聚合催化剂

介绍了近几年发展起来的新一代后期过渡金属(Fe,Co,Ni,Pd)烯烃聚合催化剂,对催化剂的结构、性能及催化烯烃聚合进行了阐述。     

Advances in late transition metal catalysts for olefin polymerization/oligomerizarion

In this review article, we have consolidated our recent studies on late transition metal catalysts (mainly Fe, Co) for olefin polymerization/oligomerization. A series of bisiminopyridyl Co(II) and Fe(II) complexes were synthesized. These catalysts when activated with MAO in aromatic or aliphatic hydrocarbon solvents, oligomerize or polymerize ethylene to α-olefins or high molecular weight polymers with exceptionally high activities and selectivities. The electronic and steric effects of allyloxy and benzyloxy substituted bisiminopyridyl Fe(II) and Co(II) complexes were also investigated. The influence of catalyst structure and temperature on the polymerization activity, thermal properties and molecular weight were discussed. The effects of heterogenization of these catalysts on silica and modified SBA-15 were analyzed. The polymerization of polar monomers such as vinyl ethers and methyl methacrylate was tested and no specific trends in activity and polymer molecular weight with changes in steric bulkiness around the metal center were observed with the same catalyst system.     

Easily available niobium(V) mixed chloro‐alkoxide complexes as catalytic precursors for ethylene polymerization

The dinuclear [NbCl_n(OR)_(5‐n)]₂ (n = 4, R = Et, 1 ; n = 4, R = CH₂Ph, 2 ; n = 3, R = Et, 3 ; n = 2, R = Et, 4 ; n = 2, R = , 5 ), and [Nb(OEt)₅]₂, 6 , and the mononuclear niobium compounds NbCl₄[κ²? OCH₂CH(R′)OR] (R = Me, R′ = H, 7 ; R = Et, R′ = H, 8 ; R = CH₂Cl, R′ = H, 9 ; R = CH₂CH₂OMe, R′ = H, 10 ; R = R′ = Me, 11 ), NbBr₄[κ²? OCH₂CH₂OMe], 12 , and NbCl₃(κ²? OCH₂CH₂OMe)(κ¹? OCH₂CH₂OMe), 13 , were tested in ethylene polymerization. Optimized reaction conditions included the use of D‐MAO as co‐catalyst and chlorobenzene as solvent at 50 °C. Complex 7 , whose X‐Ray structure is described here for the first time, exhibited the highest activity ever reported for a niobium catalyst in alkene polymerization [151 kg_polymer × mol_Nb^?1 × h^?1 × bar^?1]. Compounds 1 , 3‐5 , 8 , 13 showed activities similar to that of 7 . Linear polyethylenes (characterized by FT‐IR, NMR, GPC, and DSC analyses) with a broad polydispersivity were obtained. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Addition polymerization of norbornene using bis(β‐ketoamino)nickel(II)/tris(pentafluorophenyl)borane catalytic systems

Norbornene polymerizations proceeded in toluene with bis(β‐ketoamino)nickel(II) {Ni[CH₃C(O)CHC(NR)CH₃]₂ [R = phenyl ( 1 ) or naphthyl ( 2 )]} complexes as the catalyst precursors and the organo‐Lewis compound tris(pentafluorophenyl)borane [B(C₆F₅)₃] as a unique cocatalyst. The polymerization conditions, such as the cocatalyst/catalyst ratio (B/Ni), catalyst concentration, monomer/catalyst ratio (norbornene/Ni), polymerization temperature, and polymerization time, were studied in detail. Both bis(β‐ketoamino)nickel(II)/B(C₆F₅)₃ catalytic systems showed noticeably high conversions and activities. The polymerization activities were up to 3.64 × 10⁷ g of polymer/mol of Ni h for complex 1 /(B(C₆F₅)₃ and 3.80 × 10⁷ g of polymer/mol of Ni h for complex 2 /B(C₆F₅)₃, and very high conversions of 90–95% were maintained; both polymerizations provided high‐molecular‐weight polynorbornenes with molecular weight distributions (weight‐average molecular weight/number‐average molecular weight) of 2.5–3.0. The achieved polynorbornenes were confirmed to be vinyl‐addition and atactic polymers through the analysis of Fourier transform infrared, ¹H NMR, and ¹³C NMR spectra, and the thermogravimetric analysis results showed that the polynorbornenes exhibited good thermal stability (decomposition temperature > 410 °C). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4733–4743, 2007     

Preparation and characterization of SBA‐15 supported iron(II)‐bisimine pyridine catalyst for ethylene polymerization

2,6‐Diacetylpyridinebis (2,6‐diisopropylani) iron dichloride, a late‐transition metal catalyst for olefin polymerization, was supported on SBA‐15 successfully and the property of the supported catalyst was carefully studied. Ethylene polymerization was systematically investigated in the presence of MAO under various conditions employing this type of catalyst system. In general, after support, a decrease in the catalytic activity was observed and higher molecular weight and fibrous morphology of polyethylene were obtained. The “extrusion polymerization” phenomenon was observed in ethylene polymerization by using the supported catalyst system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4830–4837, 2004     

Ni(II) and Pd(II) complexes bearing novel bis(β‐ketoamino) ligand and their catalytic activity toward copolymerization of norbornene and 5‐norbornene‐2‐yl acetate combined with B(C6F5)3

Two complexes Mt{C₁₀H₈(O)C[N(C₆H₅)]CH₃}₂ [Mt = Ni(II); Mt = Pd(II)] were synthesized, and the solid‐state structures of the complexes have been determined by single‐crystal X‐ray diffractions. Homopolymerization of norbornene (NB) and copolymerization of NB and 5‐norbornene‐2‐yl acetate (NB‐OCOCH₃) were carried out in toluene with both the two complexes mentioned above in combination with B(C₆F₅)₃. Both the catalytic systems exhibited high activity toward the homopolymerization of NB (as high as 2.7 × 10⁵ g_polymer/mol_Ni h, for Ni(II)/B(C₆F₅)₃ and 2.1 × 10⁵ g_polymer/mol_Pd h for Pd(II)/B(C₆F₅)₃, respectively.). Although the Pd(II)/B(C₆F₅)₃ shows very lower activity toward the copolymerization of NB with NB‐OCOCH₃, Ni(II)/B(C₆F₅)₃ shows a high activity and produces the addition‐type copolymer with relatively high molecular weights (MWs; 1.80–2.79 × 10⁵ g/mol) as well as narrow MW distribution (1.89–2.30). The NB‐OCOCH₃ content in the copolymers can be controlled up to 5.8–12.0% by varying the comonomer feed ratios from 10 to 50%. The copolymers exhibited high transparency, high glass transition temperature (T_g > 263.9 °C), better solubility, and mechanical properties compared with the homopolymer of NB. The reactivity ratios of the two monomers were determined to be r_NB‐OCOMe = 0.08, r_NB = 7.94 for Ni(II)/B(C₆F₅)₃ system, and r_NB‐OCOMe = 0.07, r_NB = 6.49, for Pd(II)/B(C₆F₅)₃ system by the Kelen‐Tüdõs method. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Polymerization of ethylene using a series of binuclear and a mononuclear Ni (II)‐based catalysts

A novel series of homo‐, bi‐, and mononuclear Ni(II)‐based catalysts (BNC_n n = 1–4, MNC₄) were used for ethylene polymerization. The optimum conditions for the catalyst BNC₄ (the highest catalytic activity) was obtained at [Al]/[Ni]=2000/1, T_p = 42 °C, and t_p = 20 min that was 1073 g PE/mmol Ni h. In theoretical study, steric and electronic effects of substituents and diimine backbone led to prominent influence on the catalyst behavior. The highest M_V was resulted from polymerization using BNC₄; however, the highest unsaturation content was obtained from BNC₁. GPC analysis showed a broad MWD (PDI = 17.8). BNC₁ and BNC₂ in similar structures showed broad peaks in DSC thermogram, while BNC₃ and BNC₄ with more electronic effects showed a peak along with a wide shoulder. Monomer pressure increasing showed enhancing in activity of the BNC₄, meanwhile a peak with shoulder to a single peak in DSC thermogram and uniformity in morphology of the resulted polymer were observed. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3000–3011     

Electron transfer mechanism in olefin polymerization

Polymerization of olefins mediated by transition metal derivatives (Ziegler–Natta polymerization) is one of the most scientifically and industrially important processes of molecular conversion. Electron transfer mechanism could play a significant role in both heterogeneous and homogeneous catalysts. The catalytic activity strongly depends on the presence of two metallocene ligands attached to the transition metal (more commonly zirconium) which grants the valence form of zirconium in complexes of the type Cp₂ZrX₂(X=Cl or CH₃) followed by the formation of the (Cp₂ZrX)⁺ cation under the effect of a Lewis acid. On the other hand, Ti complexes with only one metallocene ligand give the syndiospecific polymerization of styrene, where the phenyl group appears to act as electron donor for the transition metal. The remarkable electronic effect of the metallocene groups in determining catalytic activity is demonstrated by the study of substituted metallocene ligands as well as other ligands around the metal. These effects cannot be, however, completely separated from steric effects which seem to be responsible for the impressive and versatile stereochemical control determined by symmetry properties of the transition metal complex.     

Comparison of the C1‐symmetric diastereoisomers of a zirconocene‐based catalyst in ethylene polymerization: A benzyl substituent as a regulator in branch formation

C₁‐symmetric diastereoisomers of a zirconocene dichloride, SiMe₂(3‐benzylindenyl)(indenyl)ZrCl₂, known as catalyst precursors used to produce polypropylenes with similar molecular weights and tacticities, have been investigated in ethylene polymerization. Activated by methylaluminoxane, they produce microstructurally different polymers: high‐density polyethylene and linear low‐density polyethylene, the latter characterized by the presence of ethyl branches. The formation of branches is relevant in the complex having a sterically more crowded (inward) site. A comparison with the complex without substituents, meso‐SiMe₂(indenyl)₂ZrCl₂, shows that the presence of a benzyl group on only one of the two indenyl moieties can regulate the number of branches and the molecular weight of the macromolecule. Actually, the unsubstituted complex is able to give double the number of branches and lower molecular weights, whereas the C₁‐symmetric disubstituted complexes previously reported generally give linear polyethylene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3551–3555, 2006     

Titanium tetrachloride supported on atom transfer radical polymerized poly(methyl acrylate‐co‐1‐octene) as catalyst for ethylene polymerization

Ethylene polymerizations were performed using catalyst based on titanium tetrachloride (TiCl₄) supported on synthesized poly(methyl acrylate‐co‐1‐octene) (PMO). Three catalysts were synthesized by varying TiCl₄/PMO weight ratio in chlorobenzene resulting in incorporation of titanium in different percentage as determined by UV‐vis spectroscopy. The coordination of titanium with the copolymer matrix was confirmed by FTIR studies. The catalysts morphology as observed by SEM was found to be round shaped with even distributions of titanium and chlorine on the surface of catalyst. Their performance was evaluated for atmospheric polymerization of ethylene in n‐hexane using triethylaluminum as cocatalyst. Catalyst with titanium incorporation corresponding to 2.8 wt % showed maximum activity. Polyethylenes obtained were characterized for melting temperature, molecular weight, morphology and microstructure. The polymeric support utilized for TiCl₄ was synthesized using activators regenerated by electron transfer (ARGET) Atom Transfer Radical Polymerization (ATRP) of methyl acrylate (MA) and 1‐octene (Oct) with Cu(0)/CuBr₂/tris(2‐(dimethylamino)ethyl)amine (Me₆TREN) as catalyst and ethyl 2‐bromoisobutyrate (EBriB) as initiator at 80 °C. The copolymer poly(methyl acrylate‐1‐octene; PMO) obtained showed monomodal curve in Gel Permeation Chromatography (GPC) with polydispersity of 1.37 and copolymer composition (¹H NMR; F_MA) of 0.75. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7299–7309, 2008     

Density functional study for the polymerization of ethylene monomer using a new nickel catalyst

The present computational study was designed to study the polymerization of ethylene catalyzed by a new Ni‐based PymNox organometallic compound. Recently, we have synthesized and tested the behavior of this type of catalyst in olefin polymerization. It has been experimentally observed that the unsubstituted catalyst Ni2 (aldimino PymNox catalyst ) is less active than the methyl substituted Ni1 (acetaldimino PymNox catalyst ) analogue. The reactivity of both catalysts was examined using density functional theory (DFT) models. Our results indicate that the methyl substituted Ni1 introduces some additional steric hindrance that probably renders a more suitable catalyst conformation for the monomer incorporation. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1160–1165, 2010     

Highly efficient bis(aminotropone)Ti catalyst for ethylene polymerization

Synthesis and structure of Ti complex having a pair of chelating aminotropone[O-N]ligand have been reported.Calculations of density functional theory(DFT) studies suggest that bis(aminotropone) Ti complex,when activated with methylaluminoxane (MAO),have high potential for the polymerization of olefinic monomers.These theoretical studies also show that the active species derived from bis(aminotropone) Ti catalyst normally possess higher electrophilicity nature compared with those produced using bis(phenoxyimine) Ti complexes(Ti-FI catalysts) which are known as high performance olefin polymerization catalysts. Bis(aminotropone) Ti catalyst generates a catalytically active species that has higher electrophilicity than a Ti-FI catalysts.     

水相配位催化烯烃聚合的新进展*

水相催化研究已经成为近年来化学反应研究的热点课题.烯烃聚合领域中水相自由基乳液聚合和悬浮聚合等方法早已工业化,而前过渡金属烯烃聚合催化剂对水气敏感,水相烯烃配位聚合发展缓慢.低亲氧性、高活性的后过渡金属烯烃聚合催化剂的出现使水相催化成为可能.本文综述了后过渡金属催化剂水相催化烯烃配位聚合的一些新进展,内容包括乙烯、α-烯烃、环烯烃、二烯烃的聚合反应和环烯烃的开环聚合反应以及CO/烯烃的共聚反应等方面.     

Polymerization of methyl acrylate and as comonomer with ethylene using a bis(imino)pyridine iron(II) chloride/methylaluminoxane catalyst

This article describes the homopolymerization of methyl acrylate (MA) and its attempted copolymerization with ethylene using three single‐site catalysts. The primary catalyst under investigation is formed from a bis(imino)pyridine iron(II) chloride with methylaluminoxane ( 1 ), which is compared with bis(4,5,6,7‐tetrahydro‐1‐indenyl)zirconium dimethyl/tris(pentafluorenyl)borane) ( 2 ), and a P,O‐chelated nickel(II) enolate catalyst ( 3 ). Catalyst ( 1 ) leads to the highest activities exceeding those of catalyst ( 2 ) by a magnitude, whereas catalyst ( 3 ) results in formation of no polymer. The kinetics of the polymerizations and the effect of the Al/Fe‐ratio and temperature on the activity and molecular weight of the polymers have been determined. In the ethylene/MA copolymerization trials, catalyst ( 1 ) produces a blend of the two homopolymers, polymethyl acrylate (PMA) and polyethylene. Remarkably, using catalyst ( 1 ) it is possible to produce polymer blends with up to 52% PMA at relatively high activities. The polymerization kinetics has been determined based on the directly measured uptake of ethylene during the runs. NMR spectroscopy, DSC and GPC measurements have been used as efficient methods to prove that polymer blends instead of true copolymers were formed. Finally, some conclusions about the polymerization mechanism will be drawn. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5542–5558, 2008     

Bis(salicylaldiminate)copper(II)/methylaluminoxane catalysts for homo‐ and copolymerizations of ethylene and methyl methacrylate

Bis(salicylaldiminate)copper(II) complexes, when activated with methylaluminoxane, catalyzed the homo‐ and copolymerizations of ethylene and methyl methacrylate (MMA). The activity in the MMA homopolymerization was influenced by the electronic and steric characteristics of the Cu(II) precursors as well as the cocatalyst concentration. The same systems revealed modest activity also in the homopolymerization of ethylene, giving a highly linear polyethylene, and in its copolymerization with MMA. These copolymers exhibited a very high content of polar groups (MMA units > 70 mol %) and were characterized by a high molecular weight and polydispersity. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1134–1142, 2007     

Introducing a Flat Model of the Silica‐Supported Bis(imino)pyridyl Iron(II) Polyolefin Catalyst

Summary: A well‐defined flat model of a supported homogeneous polyolefin catalyst is prepared on the basis of an immobilized bis(imino)pyridyl iron complex on a super flat silica surface. The amount of supported catalyst precursor is quantified using XPS. This model catalyst remains active over extended periods, i.e., an average activity of 0.25 × 10³ kg PE · (mol_Cat · h · bar)⁻¹ is obtained for 24 h of ethylene polymerization. The morphology of the nascent polyethylene film is investigated by SEM.

A side‐view SEM image of the PE produced from the supported bis(imino)pyridyl Fe catalyst.     

Synthesis,structural characterization,and ethylene polymerization behavior of (arylimido)vanadium(V) complexes bearing tridentate Schiff base ligands

A series of novel (arylimido)vanadium(V) complexes bearing tridentate salicylaldiminato chelating ligands, V(N‐2,6‐Me₂C₆H₃)Cl₂[(O‐2‐^tBu‐4‐R‐C₆H₃)CH?ND] (R = H, D = 2‐CH₃O? C₆H₄ ( 2a ); 2‐CH₃S? C₆H₄ ( 2b ); 2‐Ph₂P? C₆H₄ ( 2c ); 8‐C₉H₆N (quinoline) ( 2d ); CH₂C₅H₄N ( 2e ); R = ^tBu, D = 2‐Ph₂P? C₆H₄ ( 2f )), were prepared from V(NAr)Cl₃ by reacting with 1.0 equiv of the ligands in the presence of triethylamine in tetrahydrofuran. These complexes were characterized by ¹H, ¹³C, ³¹P, and ⁵¹V NMR spectra and elemental analysis. The structures of 2c and 2f were further confirmed by X‐ray crystallographic analysis. These (arylimido)vanadium(V) complexes are effective catalyst precursors for ethylene polymerization in the presence of Et₂AlCl as a cocatalyst and ethyl trichloroacetate as a reactivating agent. Complex 2c with a ? PPh₂ group in the sidearm was found to exhibit an exceptional activity up to 133800 kg polyethylene/mol_V h for ethylene polymerization at 75 °C, which is one of the highest activities displayed by homogeneous vanadium(V) catalysts at high temperature. Moreover, high molecular weight polymers with unimodal molecular weight distribution can be obtained, indicating the single site behavior of these catalysts. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2633‐2642     

Ni(II) and Pd(II) complexes bearing benzocyclohexane–ketoarylimine for copolymerization of norbornene with 5‐norbornene‐2‐carboxylic ester

A serial of late transition metal complexes, which bearing Benzocyclohexane–ketoarylimine ligand and named as Mt(benzocyclohexane–ketoarylimino)₂ {Mt(bchkai)₂: Mt=Ni or Pd; bchkai=C₁₀H₈(O)CN(Ar)CH₃; Ar=naphthyl or fluoryl}, have been synthesized and characterized. The molecular structures of the ligands and nickel complex have been confirmed by X‐ray single‐crystal analyses. The nickel complexes exhibited very high activity up to 2.7 × 10⁵ g_polymer/mol_Ni·h and palladium complexes showed high activity up to 2.3 × 10⁵ g_polymer/mol_Pd·h for norbornene (NB) homo‐polymerization with tris(pentafluorophenyl)borane as cocatalyst. The four complexes were effective for copolymerization of NB and 5‐norbornene‐2‐carboxylic acid methyl ester (NB‐COOCH₃) in relatively high activities (0.1–2.4 × 10⁵ g_polymer/mol_Mt·h) and produced the addition‐type copolymers with relatively high molecular weights (0.5 × 10⁵–1.2 × 10⁵ g/mol) as well as narrow molecular weight distributions (PDI < 2 for all polymers). Influences of the metals and comonomer feed content on the polymerization activity as well as on the incorporation rates (20.9–42.6%) were investigated. The achieved NB/NB‐COOCH₃ copolymers were confirmed to be noncrystalline, exhibited good thermal stability (T_d > 400°C) and showed good solubility in common organic solvents. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012