Nonisothermal crystallization kinetics of polypropylene/montmorillonite nanocomposites

The nonisothermal crystallization kinetics of poly(propylene) (PP) and poly(propylene)/organic‐montmorillonite (PP/Mont) nanocomposite were investigated by differential scanning calorimetry (DSC) with various cooling rates. The Avrami analysis modified by previous research was used to describe the nonisothermal crystallization process of PP and PP/Mont nanocomposite very well. The values of half‐time and Z_c showed that the crystallization rate increased with increasing cooling rates for both PP and PP/Mont nanocomposite, but the crystallization rate of PP/Mont nanocomposite was faster than that of PP at a given cooling rate. The activation energies were estimated by the Kissinger method, and the values were 189.4 and 155.7 kJ/mol for PP and PP/Mont nanocomposite, respectively. PP/Mont nanocomposite could be easily fabricated as original PP, although the addition of organomontmorillonite might accelerate the overall nonisothermal crystallization process. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 408–414, 2002; DOI 10.1002/polb.10101     

Molecular motion in nanocomposites of poly(ethylene oxide) and montmorillonite

Motion of chains of poly(ethylene oxide) within the interlayer spacing of 2:1 phyllosilicate/montmorillonite was studied with ¹H and ¹³C NMR spectroscopy. Measurements of the ¹H NMR line widths and relaxation times across a large temperature range were used to determine the effect of bulk thermal transitions on polymer chain motion within the nanocomposites. The results were consistent with previous reports of low apparent activation energies of motion. Details of the frequency and geometry of motion were obtained from a comparison of the ¹³C cross‐polarity/magic‐angle spinning spectra and relaxation times of the nanocomposite with those of the pure polymer. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1678–1685, 2001     

A novel phosphorus-containing copolyester/montmorillonite nanocomposites with improved flame retardancy

A novel phosphorus-containing flame-retardant copolyester/montmorillonite nanocomposite (PET-co-HPPPA/O-MMT) was synthesized by the in situ intercalation polycondensation of terephthalic acid, ethylene glycol, and 2-carboxyethyl(phenylphosphinic) acid (HPPPA) with montmorillonite (O-MMT). The morphology was characterized by wide-angle X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The effects of organoclay on the thermal properties and melting behaviors of the nanocomposites were investigated by thermogravimetric analysis and differential scanning calorimetry. The flammability of the nanocomposites was characterized by the limiting oxygen index test and the UL-94 vertical test. The results showed that a small amount of organoclay was able to improve the thermal stabilities and the flame retardancy of PET-co-HPPPA copolyesters, and however there was no significant increase in the melting points of nanocomposites when the content of diethylene glycol was controlled as a certain value. The overall crystallization rate of the nanocomposites is greater than that of neat copolyester. The nanocomposites have better flame retardancy than PET-co-HPPPA.     

Preparation of poly(propylene)/clay layered nanocomposites by melt intercalation from pristine montmorillonite (MMT)

Poly(propylene)/clay nanocomposites were prepared by melt intercalation, using pristine montmorillonite (MMT), hexadecyl trimethyl ammonium bromide (C16), poly(propylene) (PP) and maleic acid (MA) modified PP (MAPP), The nanocomposites structure is demonstrated using X‐ray diffraction (XRD) and high resolution electronic microscopy (HREM). Our purpose is to provide a general concept for manufacturing polymer nanocomposites by melt intercalation starting from the pristine MMT. We found different kneaders (twin‐screw extruder or twin‐roll mill) have influence on the morphology of the PP/clay nanocomposites. Thermogravimetric analysis (TGA) shows that the thermal stability of PP/clay nanocomposites has been improved compared with that of pure PP. Copyright © 2003 John Wiley & Sons, Ltd.     

Shear‐induced change of exfoliation and orientation in polypropylene/montmorillonite nanocomposites

For the improved dispersion of montmorillonite (MMT) in a polypropylene (PP) matrix, PP/MMT nanocomposites prepared via direct melt intercalation were further subjected to oscillating stress achieved by dynamic packing injection molding. The shear‐induced morphological changes were investigated with an Instron machine, wide‐angle X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy. The original nanocomposites possessed a partly intercalated and partly exfoliated morphology. A transformation of the intercalated structure into an exfoliated structure occurred after shearing, and a more homogeneous dispersion of MMT in the PP matrix was obtained. However, the increase of the exfoliated structure was accompanied by the scarifying of the orientation of MMT layers along the shear direction. Some bended or curved MMT layers were found for the first time by TEM after shearing. However, the orientation of PP chains in the PP/MMT nanocomposites became very difficult under an external shear force; this indicated that the molecular motion of PP chains intercalated between MMT layers was highly confined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1–10, 2003     

Preparation and characterization of poly(propylene carbonate)/montmorillonite nanocomposites by solution intercalation

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability and low glass transition temperatures (T_g) have limited its applications. To improve the thermal properties of PPC, organophilic montmorillonite (OMMT) was mixed with PPC by a solution intercalation method to produce nanocomposites. An intercalated-and-flocculated structure of PPC/OMMT nanocomposites was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The thermal and mechanical properties of PPC/OMMT nanocomposites were investigated by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC), and electronic tensile tester. Due to the nanometer-sized dispersion of layered silicate in polymer matrix, PPC/OMMT nanocomposites exhibit improved thermal and mechanical properties than pure PPC. When the OMMT content is 4 wt%, the PPC/OMMT nanocomposite shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC.     

Preparation and characterization of poly(butylene terephthalate) nanocomposites from thermally stable organic-modified montmorillonite

In this paper, cetyl pyridium chloride (CPC) was employed to modify the montmorillonite. TGA analysis shows that the organic modified clay has higher thermal stability than hexadecyl trimethyl ammonium chloride modified montmorillonite and is suitable to be used for preparing poly(butylene terephthalate) (PBT)/clay nanocomposites at the high temperature. And then PBT/clay nanocomposites were prepared by direct melt intercalation. The results of XRD, TEM and HREM experiments show the formation of exfoliated-intercalated structure. The thermal stability of the nanocomposites does not evidently decrease, but the char residue at 600 °C remarkably increase compared with pure PBT. DSC results indicate that clay improves the melting temperature, the crystallization rate and crystallinity of the PBT molecules in the nanocomposites.     

The thermal degradation behaviour of polydimethylsiloxane/montmorillonite nanocomposites

A series of novel polydimethylsiloxane/montmorillonite (PDMS/MMT) nanocomposites was prepared. The thermal degradation behaviour of these nanocomposites was studied by means of Thermal Volatilization Analysis (TVA) and Thermogravimetric Analysis (TGA). The major degradation products were identified as cyclic oligomeric siloxanes from D₃ to D_7, and higher oligomeric siloxane residues. Other minor degradation products include methane, bis-pentamethylcyclotrisiloxane, propene, propanal, benzene and dimethylsilanone. The results demonstrate that the nanoclay significantly alters the degradation behaviour of the PDMS network, modifying the profile of the thermal degradation and reducing the overall rate of volatiles evolution. The results also indicate that the nanoclay promotes the formation of dimethylsilanone and benzene by inducing low levels of radical chain scission.     

Polyvinyl chloride/ montmorillonite nanocomposites

Polyvinyl chloride (PVC)/organic-montmorillonite composites were prepared by melt intercalation. Their structures and properties were investigated with X-ray diffraction (XRD), differential scanning calorimetry (DSC) and mechanical testing. The results showed that PVC chains could be intercalated into the gallery of organically modified montmorillonite to form exfoliated PVC/organic-montmorillonite nanocomposites, and the glass transition temperatures of PVC/organic-montmorillonite composites were lower than that of neat PVC. However, the tensile strength, and both the Izod type and Charpy notched impact strengths of PVC/organic-montmorillonite nanocomposites were fitted with the linear expressions: t=535.07-6.39T _g, s _I=378.76-4.59T _g and s_C=276.29-3.59T _g, respectively. This revised version was published online in July 2006 with corrections to the Cover Date.     

High-resolution electron microscopy of montmorillonite and montmorillonite/epoxy nanocomposites

With the use of high-resolution transmission electron microscopy the structure and morphology of montmorillonite (MMT), a material of current interest for use in polymer nanocomposites, was characterized. Using both imaging theory and experiment, the procedures needed to generate lattice images from MMT were established. These procedures involve careful control of the microscope's objective lens defocus to maximize contrast from features of a certain size, as well as limiting the total dose of electrons received by the sample. Direct images of the MMT lattice were obtained from neat Na+ MMT, organically modified MMT, and organically modified MMT/epoxy nanocomposites. The degree of crystallinity and turbostratic disorder were characterized using electron diffraction and high-resolution electron microscopy (HREM). Also, the extent of the MMT sheets to bend when processed into an epoxy matrix was directly visualized. A minimum radius of curvature tolerable for a single MMT sheet during bending deformation was estimated to be 15 nm, and from this value a critical failure strain of 0.033 was calculated. HREM can be used to improve the understanding of the structure of polymer nanocomposites at the nanometer-length scale.     

Nonisothermal crystallization behavior of poly(m‐xylene adipamide)/montmorillonite nanocomposites

This article reports the nonisothermal crystallization behavior of MXD6 and its clay nanocomposite system (MXD6/MMT) using differential scanning calorimetry (DSC). The DSC experimental data were analyzed by theoretical modeling of the crystallization kinetics using the Avrami, Ozawa, Jeziorny, and the combined Avrami–Ozawa semiempirical models. It has been determined that these models adequately described the crystallization behavior of the MXD6 nanocomposite at cooling rates below 20 °C/min, but there was a deviation from linear dependence at higher cooling rates. This was attributed to changes of both the free energy and the cooling crystallization function K(T) over the entire crystallization process, as well as possible relaxation effects leading to structural rearrangements. In addition, the activation energy determined using the differential isoconversional method of Friedman was also found to vary, indicating changes in both the free energy and crystallization mechanism. Despite the lack of a reliable theoretical model, the heterogeneous nucleating activity of the MMT nanoparticles was demonstrated and quantified using Dobreva's method (? = 0.71), and the crystallization rate for the nanocomposite system was found to be greater than pure MXD6 by up to 79% at 40 °C/min. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1300–1312, 2009     

Melt-processable syndiotactic polystyrene/montmorillonite nanocomposites

Monoalkyl- and dialkyl-imidazolium surfactants were used to prepare organically modified montmorillonites with markedly improved thermal stability in comparison with their alkyl-ammonium equivalents (the decomposition temperatures increased by ca. 100 °C). Such an increase in the thermal stability affords the opportunity to form syndiotactic polystyrene (s-PS)/imidazolium-montmorillonite nanocomposites even under static melt-intercalation conditions in the absence of high shear rates or solvents. Upon nanocomposite formation, s-PS exhibited an improvement in the thermal stability in comparison with neat s-PS, and the β-crystal form of s-PS became dominant. This crystallization response agrees with previous studies of s-PS/pyridinium-montmorillonite hybrids and is tentatively attributed to a heterogeneous nucleation action by the inorganic fillers. © 2003 Wiley Periodicals, Inc.* J Polym Sci Part B: Polym Phys 41: 3173–3187, 2003     

Evaluation of the thermal degradation of PC/ABS/montmorillonite nanocomposites

Polycarbonate (PC)/acrylonitrile‐butadiene‐styrene (ABS) polymer alloy/montmorillonite (MMT) nanocomposites were prepared using a direct melt intercalation technique. The pyrolytic degradation and the thermo‐oxidative degradation of the polymer alloy and the nanocomposites were studied by thermogravimetric analysis (TGA). The kinetic evaluations were performed by the model‐free kinetic analysis and the multivariate non‐linear regression. Apparent kinetic parameters for the overall degradation were calculated. The results show that PC/ABS/MMT nanocomposites have high thermal stability and low flammability. Their pyrolytic degradation and the thermo‐oxidative degradation model are different. The pyrolytic degradation reaction of the polymer is a two‐step parallel reaction model: nth‐order reaction model, and ath‐degree autocatalytic reaction with an nth‐order reaction autocatalytic reaction, whereas the thermal oxidative degradation reaction of the polymer is a two‐step following reaction model: A → B → C of nth‐order reaction model, and autocatalytic reaction model. Copyright © 2005 John Wiley & Sons, Ltd.     

Photooxidation of vulcanized EPDM/montmorillonite nanocomposites

The photooxidation of a vulcanized ethylene-propylene-diene monomer (EPDM)/montmorillonite nanocomposite as well as EPDM/nanocomposite with stabilizers was studied under accelerated UV-light irradiation (λ ≥ 300 nm, 60 °C) for different times. The development of functional groups during oxidation was monitored by infrared spectroscopy. Photodegradation of the neat polymer and composites took place and the increases of absorbance in hydroxyl and carbonyl groups with irradiation times and also the decreases of the EPDM unsaturations were measured. The data indicated that the photooxidation products were not changed in the presence of the nanofiller. However, the presence of MMt was observed to dramatically enhance the rate of photooxidation of EPDM with a shortening of the oxidation induction time, leading to a decrease of the durability of the nanocomposites. On the other hand, it was observed that addition of stabilizers, either Tinuvin P or 2-mercaptobenzimidazole, was efficient in inhibiting the degradative effect of MMt.     

Polyimide/montmorillonite nanocomposites with photolithographic properties

Polyimide/montmorillonite nanocomposites with photolithographic properties (PSPI/MMT) were prepared by in situ polymerization using an intrinsic photosensitive polyimide (PSPI) based on 4,4^′-diamino-3,3^′-dimethyldiphenylmethane (MMDA) and benzophenone-3,3^′,4,4^′-tetracarboxylic dianhydride (BTDA). XRD, TEM were used to obtain the information on morphological structure of PSPI/MMT nanocomposites. The exfoliated structure was obtained in the MMT content range studied. Satisfactory photolithographic patterns were obtained when the MMT content was below 2 wt.%. Universal tester, TGA, DSC were applied to characterize the mechanical and thermal properties of the nanocomposites. The introduction of MMT led to increase in tensile strength to the PSPI matrix while the elongation at break was not obviously effected. The introduction of MMT also resulted in improved thermal stability, marked decrease in coefficient of thermal expansion, decrease in solvent uptake, slight increase in glass transition temperature and increase in modulus.     

Melt rheology of polylactide/montmorillonite nanocomposites

In this article, the linear and nonlinear shear rheological behaviors of polylactide (PLA)/clay (organophilic‐montmorillonite) nanocomposites (PLACNs) were investigated by an Advanced Rheology Expanded System rheometer. The nanocomposites were prepared by master batch method using a twin‐screw extruder with poly(ε‐caprolactone) (PCL) as a compatibilizer. The presence of org‐MMT leads to obvious pseudo‐solid‐like behaviors of nanocomposite melts. The behaviors caused by the formation of a “percolating network” derived from the reciprocity among the strong related sheet particles. Therefore, the storage moduli, loss moduli, and dynamic viscosities of PLACNs show a monotonic increase with MMT content. Nonterminal behaviors exists in PLACNs nanocomposites. Besides the PLACNs melts show a greater shear thinning tendency than pure PLA melt because of the preferential orientation of the MMT layers. Therefore, PLACNs have higher moduli but better processibility compared with pure PLA. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3189–3196, 2007     

Effect of dendrimer modified montmorillonite on structure and properties of EPDM nanocomposites

The purpose of this work was to study the effect of dendrimer modified clay minerals on the structure and properties of ethylene-propylene-diene monomer (EPDM) nanocomposites.Flame-retardant and dendrimer modified organic montmorillonite (FR-DOMt) was successfully prepared by Na⁺-montmorillonite, tetrahydroxymethyl phosphonium chloride (THPC), N, N-dihydroxyl-3-aminomethyl propionate, and boric acid. This dendritic type of organoclay (OC) was used in preparation of EPDM/FR-DOMt nanocomposites. The properties of these nanocomposites were studied. The dispersion status of the layered silicates in EPDM was revealed by X-ray diffractometer (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). XRD and TEM results showed that FR-DOMt was exfoliated in the EPDM matrix when 10 phr of FR-DOMt was incorporated. The mechanical behavior, thermal stability, and flame retardance of the samples were examined. The experimental data demonstrated that the EPDM hybrids owned an improved tensile strength and elongation at break. In addition, the nanocomposites exhibited higher thermal stability and flame retardance than that of unfilled EPDM matrix.     

Study on rheological behaviour of poly(butylene terephthalate)/montmorillonite nanocomposites

Poly(butylene terephthalate)/montmorillonite composites (PBT/MMT) were prepared by melt intercalation and then investigated using X-ray diffractometer (XRD) and transmission electron microscope (TEM) as well as parallel plate rheometer. It was found that the composites had various phase morphologies with nanoscales and distinct behaviours of a percolation network structure under certain conditions. The linear viscoelastic region of the composites is much narrower than that for PBT matrix, the percolation threshold of the composites is near 3 wt.%, and the percolation network structure is not stable under a shear as well as in a quiescent annealing process. Moreover, PBT/MMT presents the nature of temperature independence of G′ versus G″ whether the internal percolated tactoids network formed or not. The magnitudes of the stress overshoots observed in the reverse flow experiments were strongly dependent on the rest time, which could be inferred that the ruptured network is reorganized under the quiescent annealing process. Furthermore, PBT/MMT shows a strain-scaling stress response to the startup of steady shear, indicating that the formation of the liquid crystalline-like phase structure in the nanocomposites may be the major drive force for the reorganization of the internal network.     

Electrospinning of polyurethane/organically modified montmorillonite nanocomposites

Polyurethane/organically modified montmorillonite (PU/O‐MMT) nanocomposites were electrospun and the effect of O‐MMT on the morphology and physical properties of the PU/O‐MMT nanofiber mats were investigated for the first time. The average diameters of the PU/O‐MMT nanofibers were ranged from 150 to 410 nm. The conductivities of the PU/O‐MMT solutions were linearly increased with increasing the content of O‐MMT, which caused a decrease in the average diameters of the PU/O‐MMT nanofibers. The as‐electrospun PU and PU/O‐MMT nanofibers were not microphase separated. The exfoliated MMT layers were well distributed within the PU/O‐MMT nanofibers and oriented along the fiber axis. When the PU/O‐MMT nanofibers were annealed, the exfoliated MMT layers hindered the microphase separation of the PU. The electrospinning of PU/O‐MMT nanocomposites resulted in PU nanofiber mats with improved Young's modulus and tensile strength. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3171–3177, 2005     

Synthesis and characterization of polycyanurate/montmorillonite nanocomposites

The advantages of cyanate esters (CEs) versus competitor systems such as epoxies and polyimides, as well as the great reinforcing potential of organoclays properly dispersed into a polymeric matrix, have been examined in a series of polycyanurate (PCN)/montmorillonite (MMT) nanocomposites prepared under appropriate polymerization conditions. The curing schedule applied resulted in gradual propagation of polymerization. Through this procedure, the intragallery curing rate becomes comparable to the extragallery one, allowing intercalation before gelation. Systems with clay loadings from 1 to 3% per weight were synthesized, and their morphology and mechanical properties were studied by means of scanning electron microscopy (SEM), atomic force microscopy (AFM), wide angle X‐ray scattering (WAXS), dynamic mechanical analysis (DMA), and tensile tests. Microscopy investigations revealed better dispersion for the 3 wt % system compared to smaller concentrations, in which aggregation and, in some cases, agglomeration were the conspicuous features. Roughness and area analyses revealed more homogeneous dispersion for this nanocomposite. Topology and 3D‐phase images further suggested considerable reduction of the average particle diameters. WAXS analysis showed that the interlayer spacing of nanocomposites was increased compared to pristine MMT, indicating the formation of intercalated structures. On the other hand, tensile strength and elongation at break values displayed abrupt diminution with MMT addition, while Young's modulus exhibited a slight but systematic increment with MMT content. The decreasing glass transition tendency observed for small clay loadings was reversed in the case of 3 wt %, while secondary transitions were practically unaffected by the presence of MMT. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1036–1049, 2008