Fracture toughness and fracture mechanism of liquid‐crystalline epoxy resins with different polydomain structures

Liquid‐crystalline (LC) epoxy resins were cured at different temperatures to obtain polydomain LC phase–cured resins. The cured resins had polydomain structures with a nematic LC phase and their domain diameters differed depending on the curing temperatures. The relationship between the domain diameter and fracture toughness of the diglycidyl ether of terephthalylidene‐bis‐(4‐amino‐3‐methylphenol) (DGETAM)/m‐phenylenediamine (m‐PDA) systems with the nematic phase and the previously reported smectic LC phase structures was investigated. It was clarified that the highly ordered LC structure (smectic phase) in each domain could improve the fracture toughness. In addition, the changes in the network orientation of the DGETAM/m‐PDA systems were evaluated by a mapping of the microscopic infrared dichroism in the fracture process and their toughening mechanism was suggested. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Relationship between fracture toughness and domain size of liquid‐crystalline epoxy resins having polydomain structure

A liquid‐crystalline (LC) epoxy resin was cured at different temperatures and some types of curing systems having different phase structures (isotropic or polydomain, which have a microscopically ordered LC network structure) were obtained. The diameters of each domain in the polydomain system changed from the small to the larger size. The diameters of the LC domains were evaluated using a polarized optical microscope and the polarized microscopy FTIR mapping method. These systems were used to investigate the relationship between the network arrangement and mechanical properties. The fracture toughness of the cured systems was related to the enlargement of the ordered area in the network structures. With the toughness improvement, the meandering cracks were observed at the fracture surfaces. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 156–165, 2009     

Influence of the loading rate on liquid‐crystalline epoxy resin systems

The fracture toughness of liquid‐crystalline epoxy systems, which had a nematic polydomain structure (domain size about 40 μm), with an increasing loading rate was evaluated. In this system, the fracture toughness dramatically decreased from 1.96 to 0.22 MN/m^3/2 with an increasing loading rate (0.1–5 mm/min). The network orientation near the fracture surface of different loading rate systems was investigated with polarized optical microscopy and polarized infrared spectroscopy. As a result, a large oriented region of mesogenic groups was observed near the fracture surface in the relatively low loading rate (0.1 and 0.5 mm/min) systems, but such a phenomenon was not observed in the high loading rate (2 and 5 mm/min) systems. These results showed that the high fracture toughness of the system at the low loading rate was due to the magnitude and region of the reorientation of the mesogenic groups in the fracture process and that high toughness could not be achieved at a high loading rate because the loading rate was too fast to allow orientation of the networks containing the mesogenic groups. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1296–1302, 2005     

Investigation of fracture mechanism on liquid crystalline epoxy networks arranged by a magnetic field

A liquid crystalline epoxy resin was cured under non‐ and 10T‐magnetic fields, and polydomain and monodomain networks were obtained, respectively. The fracture toughness of these systems was evaluated and it was clarified that the toughness of the magnetic field system showed a higher value. To investigate the toughening mechanism, polarized micro FTIR measurements were carried out. As a result, it was clarified that their mechanisms were quiet different. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1406–1412, 2006     

Thermomechanical properties of liquid‐crystalline epoxy networks arranged by a magnetic field

During the curing process of a liquid‐crystalline epoxy resin, a relatively strong magnetic field was applied, and the thermomechanical properties of the cured resin were investigated. The network orientation and mechanical properties of the cured system were evaluated with wide‐angle X‐ray diffraction, dynamic mechanical analysis, and fracture toughness testing. The cured system was found to have an anisotropic network structure, which arranged along the applied field, and the anisotropy was reflected in the thermomechanical properties. In particular, the fracture toughness of the system dramatically increased when the network chains were arranged across the direction of the crack propagation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 758–765, 2004     

Influence of the network chain orientation on the fracture toughness of a mesogenic epoxy resin modified with CTBN

A biphenol‐type epoxy resin, which had a mesogenic group in the backbone moiety, was modified with carboxy‐terminated butadiene acrylonitrile copolymer (CTBN) as a reactive elastomer, and its fracture toughness was measured. With the addition of CTBN, the fracture toughness of the biphenol‐type epoxy resin significantly increased and became significantly higher than that of a bisphenol A‐type epoxy resin modified with CTBN. The network chain orientation in the cured biphenol‐type epoxy resin system was clearly observed during the fracture process with polarized microscopy Fourier transform infrared measurements, although such a phenomenon was not observed in the bisphenol A‐type epoxy resin system. The high toughness of the cured biphenol‐type system was clearly due to the consumption of the mechanical energy by a large deformation of the matrix resin due to the orientation of the network chains during the fracture process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1198–1209, 2003     

Effect of the substituted benzene group on thermal and mechanical properties of epoxy resins initiated by cationic latent catalysts

Epoxy resins (DGEBA) were cured by cationic latent thermal catalysts, that is, N‐benzylpyrazinium hexafluoroantimonate (BPH) and N‐benzylquinoxalinium hexafluoroantimonate (BQH) to investigate the effect of substituted benzene group on cure kinetics and mechanical properties of epoxy system. Differential scanning calorimetry (DSC) was undertaken for activation energy of the system. It was also characterized in terms of flexural, fracture toughness, and Izod impact strengths for the mechanical tests. As a result, the cure reaction of both epoxy systems resulted in an autocatalytic kinetic mechanism accelerated by hydroxyl groups. Also, the conversion and cure activation energy of the DGEBA/BQH system were higher than those of DGEBA/BPH system. The mechanical properties of the DGEBA/BQH system were also superior to those of the DGEBA/BPH system, as well as the morphology. This was probably due to the consequence of the effect of the substituted benzene group of the BQH catalyst, resulting in increasing the crosslinking density and structural stability in the epoxy system studied. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2419–2429, 2004     

Effects of the alkyl side-chain length on the structures of poly[oxy(N-alkylsulfonylmethyl)ethylene]s

The structures of poly[oxy(N-alkylsulfonylmethyl)ethylene]s (ASE-Ns) were examined with X-ray, IR, DSC, and polarized optical microscopy. The structures of ASE-Ns were strongly dependent on the alkyl side-chain length. ASE-2 and ASE-3, the shortest ones, were amorphous materials. ASE-4 and ASE-5 showed nematic characteristics. ASE-6–ASE-12 had smectic A structures. ASE-14 and ASE-16 could be labeled as more ordered structures higher than smectic A (probably smectic B or smectic E). The d-spacings of the first small-angle reflections were double the most extended side-chain length and linearly increased with a slope of 2.50 Å per methylene unit, regardless of the structural phases. The maintenance of the double-layered structure in all ASE-Ns may be due to the strong dipole–dipole interactions at both sides of the layers against the main chain for all amorphous, nematic, and smectic phases of ASE-Ns. The double-layered structure was maintained above the isotropic temperature, indicating that dipole–dipole interactions were not destroyed although the alkyl side chains melted during the isotropic transition. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1868–1874, 2004     

Influence of the type of epoxy hardener on the structure and properties of interpenetrated vinyl ester/epoxy resins

The morphology–toughness relationship of vinyl ester/cycloaliphatic epoxy hybrid resins of interpenetrating network (IPN) structures was studied as a function of the epoxy hardening. The epoxy was crosslinked via polyaddition reactions (with aliphatic and cycloaliphatic diamines), cationic homopolymerization (via a boron trifluoride complex), and maleic anhydride. Maleic anhydride worked as a dual‐phase crosslinking agent by favoring the formation of a grafted IPN structure between the vinyl ester and epoxy. The type of epoxy hardener strongly affected the IPN morphology and toughness. The toughness was assessed by linear elastic fracture mechanics, which determined the fracture toughness and energy. The more compact the IPN structure was, the lower the fracture energy was of the interpenetrated vinyl ester/epoxy formulations. This resulted in the following toughness ranking: aliphatic diamine > cycloaliphatic diamine ≥ boron trifluoride complex > maleic anhydride. For IPN characterization, the width of the entangling bands and the surface roughness parameters were considered. Their values were deduced from atomic force microscopy scans taken on ion‐etched surfaces. More compact, less rough IPN‐structured resins possessed lower toughness parameters than less compact, rougher structured ones. The latter were less compatible according to dynamic mechanical thermal and thermogravimetric analyses. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5471–5481, 2004     

Fracture toughening of epoxy matrices with blends of resins of different molecular weights and other modifiers

The microstructure and fracture behavior of epoxy mixtures containing two monomers of different molecular weights were studied. The variation of the fracture toughness by the addition of other modifiers was also investigated. Several amounts of high‐molecular‐weight diglycidyl ether of bisphenol A (DGEBA) oligomer were added to a nearly pure DGEBA monomer. The mixtures were cured with an aromatic amine, showing phase separation after curing. The curing behavior of the epoxy mixtures was investigated with thermal measurements. A significant enhancement of the fracture toughness was accompanied by slight increases in both the rigidity and strength of the mixtures that corresponded to the content of the high‐molecular‐weight epoxy resin. Dynamic mechanical and atomic force microscopy measurements indicated that the generated two‐phase morphology was a function of the content of the epoxy resin added. The influence of the addition of an oligomer or a thermoplastic on the morphologies and mechanical properties of both epoxy‐containing mixtures was also investigated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3920–3933, 2004     

Thermal properties and fracture toughness of a liquid‐crystalline epoxy resin cured with an aromatic diamine crosslinker having a mesogenic group

A mesogenic‐type curing agent was synthesized to introduce a mesogenic group not only into epoxy resin backbones but also into the crosslink units. In the mesogenic curing agent system, the domain size became larger, and the network arrangement in each domain existed to a greater extent than that in a system cured with the ordinary diamine curing system according to the evidence from polarized optical micrographs and polarized Fourier transform infrared mapping measurements. Moreover, the fracture toughness of the system was considerably improved. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2486–2494, 2006     

Influence of carboxyl‐terminated (butadiene‐co‐acrylonitrile) loading on the mechanical and thermal properties of cured epoxy blends

A mixture of epoxy with liquid nitrile rubber, carboxyl‐terminated (butadiene‐co‐acrylonitrile) (CTBN) was cured under various temperatures. The cured resin was a two‐phase system, where spherical rubber domains were dispersed in the matrix of epoxy. The morphology development during cure was investigated by scanning electron microscope (SEM). There was slight reduction in the glass transition temperature of the epoxy matrix (T_g) on the addition of CTBN. It was observed that, for a particular CTBN content, T_g was found to be unaffected by the cure temperature. Bimodal distribution of particles was noted by SEM analysis. The increase in the size of rubber domains with CTBN content is due probably to the coalescence of the rubber particles. The mechanical properties of the cured resin were thoroughly investigated. Although there was a slight reduction in tensile strength and young's modulus, appreciable improvements in impact strength, fracture energy, and fracture toughness were observed. Addition of nitrile rubber above 20 parts per hundred parts of resin (phr) made the epoxy network more flexible. The volume fraction of dispersed rubbery phase and interfacial area were increased with the addition of more CTBN. A two‐phase morphology was further established by dynamic mechanical analysis (DMA). © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2531–2544, 2004     

Deformation mechanisms of nanoclay‐reinforced maleic anhydride‐modified polypropylene

Fracture properties and deformation mechanisms of nanoclay‐reinforced maleic anhydride‐modified polypropylene (MAPP) were investigated. Elastic–plastic fracture mechanics was employed to characterize the toughness in light of substantial postyield deformation for the reinforced MAPP. Upon introduction of 2.5 wt % clay loading in maleated MAPP, it was observed that tensile strength, modulus, and fracture initiation toughness concomitantly increased substantially. Continued increase in clay loading thereafter only led to stiffening and strengthening effects to the detriment of fracture toughness. A plot of the J‐integral initiation fracture toughness versus the plastic zone size demonstrated that toughening arose from plastic deformation in the reinforced matrix. Careful examination of deformed tensile specimens using small angle X‐ray scattering (SAXS) showed 2.5 wt % clay gave rise to the highest equatorial scattering, which indicates the presence of microvoids in the matrix. The SAXS results were consistent with that shown in subcritically loaded crack‐tip deformation zone using transmission electron microscopy. Thus, both macroscale three‐point bend fracture data and SAXS results led us to consistent findings and conclusions. Further increase in clay loading above 2.5 wt % reduced the scattering the matrix plasticity and thus the fracture toughness. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2759–2768, 2004     

Nematic–isotropic phase behaviors of polydisperse polymer/liquid‐crystal systems: Chain‐length‐dependent interaction parameter

Phase behaviors of polydisperse polystyrene (PS)/nematic liquid‐crystal systems [P‐ethoxy ‐ benzylidene ‐ p ‐ n‐butylaniline (EBBA)] are investigated with a thermo‐optical analysis technique. We also develop a thermodynamic framework to describe the phase behaviors of polydisperse PS/EBBA systems. The proposed model is based on a modified double‐lattice model to describe isotropic mixing and Maier–Saupe theory for anisotropic ordering. To correlate the polymer chain length and energy parameters in a nematic–isotropic biphasic region and to apply the primary interaction parameter in an isotropic–isotropic phase‐transition behaviors of polydisperse PS/EBBA systems. The proposed model shows remarkable agreement with experimental data for the model systems in comparison with an existing model. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1031–1039, 2006     

Fracture toughness of nylon‐6 blends with maleated rubbers

The fracture toughness of blends of nylon‐6 with maleated ethylene–propylene rubber and maleated styrene/hydrogenated butadiene/styrene triblock copolymer was investigated with a single‐edge‐notched three‐point‐bending instrumented Dynatup test. The blends for which the rubber particle size was less than 0.7 μm fractured in a ductile manner over the whole range of ligament lengths, whereas the blends with particles larger than 0.7 μm showed a ductile‐to‐brittle transition with the ligament length. In this regime, ductile fracture was observed for specimens with short ligaments, whereas brittle fracture was seen for those with long ligaments. The ductile fracture behavior was analyzed with the essential‐work‐of‐fracture model, whereas linear elastic fracture mechanics techniques were used to analyze the brittle fracture behavior. The fact that the ductile fracture energy was larger for the blends with the styrene/hydrogenated butadiene/styrene triblock copolymer than for those with ethylene–propylene rubber was due to the larger dissipative energy density of the blends based on the styrene/hydrogenated butadiene/styrene triblock copolymer. Both the critical strain energy release rate (G_IC) and the plane‐strain critical stress intensity factor (K_IC) increased as the rubber particle size decreased for both blend systems. The G_IC and K_IC parameters had similar values, regardless of the rubber type, when the rubber particle size was fixed. The transition ligament length was near the size criterion for plane‐strain conditions for both blend systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1739–1758, 2004     

Studies on fracture behaviors of immiscible polypropylene/ethylene‐co‐vinyl acetate blends with multiwalled carbon nanotubes

Immiscible polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blends with two different compositions, one (PP/EVA = 80/20) exhibits the typical sea‐island morphology and the other (PP/EVA = 60/40) exhibits the cocontinuous morphology, were prepared with different contents of f‐MWCNTs. The fracture behaviors, including notched Izod impact fracture and single‐edge notched tensile (SENT) fracture, were comparatively studied to establish the role of f‐MWCNTs in influencing the fracture toughness of PP/EVA blends. Our results showed that, for PP/EVA (80/20) system, f‐MWCNTs do not induce the fracture behavior change apparently. However, for PP/EVA (60/40) system, the fracture toughness of the blend increases dramatically with the increasing of f‐MWCNTs content. More severe plastic deformation accompanied by the fibrillar structure formation was observed during the SENT test. Furthermore, SENT test shows that the significant improvement in fracture toughness of PP/EVA (60/40) with f‐MWCNTs is contributed to the simultaneous enhancement of crack initiation energy and crack propagation energy, but largely dominated by crack propagation stage. Further results based on crystalline structures and morphologies of the blends showed that a so‐called dual‐network structure of EVA and f‐MWCNTs forms in cocontinuous PP/EVA blends, which is thought to be the main reason for the largely improved fracture toughness of the sample. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1331–1344, 2009     

Mesophase transition-induced reorientation in a stretched side-chain liquid crystalline polymer

The orientation relaxation behavior of a stretched side-chain liquid crystalline polymer (SCLCP) on a poly(vinyl alcohol) (PVA) film under strain was investigated through infrared dichroism at temperatures near its phase transitions. We found a reorientation of the aligned mesogens over the smectic to nematic transition of the SCLCP, changing the alignment from an initially, mechanically induced perpendicular orientation to a parallel orientation with respect to the film-stretching direction. This reorientation was found to be irreversible during subsequent nematic to smectic transition, with the parallel orientation preserved. We show that it is possible to stop the reorientation process by cooling the SCLCP back to its smectic phase just before the change in the alignment direction. Moreover, this interruption can result in a stable, zero macroscopic orientation of the mesogens in the stretched SCLCP, and a subsequent heating to the smectic-nematic transition allows the reorientation process to restart and to be completed. We discuss the possible mechanisms for this mesophase transition-induced reorientation and the factors that could influence the process. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1491–1499, 1997     

Synthesis of a novel epoxy resin containing diphenylether moiety and thermal properties of its cured polymer with phenol novolac

A new type of epoxy resin containing 4,4′-diphenylether moiety in the backbone (2) was synthesized, and was confirmed by gel permeation chromatography, infrared spectroscopy, and ¹H nuclear magnetic resonance spectroscopy. In addition, in order to evaluate the influence of 4,4′-diphenylether moiety in the structure, epoxy resins having 4,4′-biphenylene moiety (4) and having 1,4-phenylene moiety (6) in place of 4,4′-diphenylether moiety were synthesized. The cured polymer obtained through the curing reaction between the new diphenylether-containing epoxy resin and phenol novolac was used for making a comparison of its thermal and physical properties with those obtained from 4, 6, and bisphenol-A (4,4′-isopropylidenediphenol) type epoxy resin. The cured polymer obtained from 2 showed markedly higher anaerobic char yield at 700°C of 44.0 wt %, higher fracture toughness, and higher mechanical strength and modulus. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3687–3693, 1999     

Polypropylene modified with elastomeric metallocene‐catalyzed polyolefin blends: Fracture behavior and development of damage mechanisms

The fracture behavior and deformation mechanisms of polypropylene modified by elastomeric metallocene‐catalyzed polyolefin blends were investigated under both static and dynamic loading conditions. The fracture toughness was evaluated with the J integral approach. The development of damage mechanisms was studied by the examination of fracture surfaces with scanning electron microscopy and by the examination of single‐edge, double‐notch, four‐point‐bending or low‐impact‐energy fractured samples with optical microscopy. In addition, tensile dilatometry measurements were carried out to determine the nature of the deformation micromechanisms. The fracture behavior and the size and shape of the damage zones were drastically influenced by the elastomeric particles and the imposed constraint. The role of the elastomeric particles was different, depending on the strain rate. Under impact loading, particle pullout and crazing were responsible for the increased fracture toughness of polypropylene. Under quasistatic loading, stable fracture growth was caused by particle cavitation, which promoted ductile tearing of polypropylene before failure continued in an unstable fashion via crazing. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1075–1089, 2004     

Relationship between fracture toughness and intrinsic deformation parameters in isotropic and flow‐oriented linear low‐density polyethylene

The fracture toughness of isotropic and flow‐oriented linear low‐density polyethylene (LLDPE) is evaluated by the Essential Work of Fracture (EWF) concept, with a special setup of CCD camera to monitor the process of deformation. Allowing for the molecular orientation, flow‐oriented sample, prepared via melt extrusion drawing, is stretched parallel (oriented‐0°) and perpendicular (oriented‐90°) to its original melt extrusion drawing direction, respectively. The obtained values of specific EFW w_e are 34.6, 10.2, and 4.2 N/mm for the oriented‐0°, isotropic and oriented‐90° sample, respectively. With knowledge of intrinsic deformation parameters deduced from uniaxial tensile tests, moreover, a relationship between specific EFW w_e the ratio of true yield stress to strain hardening modulus σ_ty/G is well established. It means that the fracture toughness of polyethylene is determined by both crystalline and amorphous parts, rather than by one of them. Moreover, the true yield stress seems to be nondecisive factors determining the fracture toughness of polyethylene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2880–2887, 2006