Exploring the relationship between the surface chemistry and the corrosion behavior of electropolymerized polypyrrole films deposited on the surgical ISO 5832-1 stainless steel

In the present work, electropolymerized polypyrrole (PPy) films were obtained on the surface of the surgical ISO 5832-1 stainless steel. The films were obtained from solutions containing 0.1M and 0.5M of the monomer by cyclic voltammetry deposition. The correlation between the surface chemistry of the as-deposited films and the corrosion behavior of the coated substrate is explored. X-ray photoelectron spectroscopy was used to study the chemical state of the main elements in the PPy films. Electrochemical impedance spectroscopy and potentiodynamic polarization tests were employed to evaluate the corrosion resistance of the PPy-coated samples. The tests were conducted in phosphate-buffered saline solution at 37°C. The measured corrosion current densities were dependent on the doping level of the PPy film and decreased with the reduction of the doping level of the PPy layer.     

The influence of Ce3+ ions on the corrosion rate of stainless steel in acidic solutions of different pH-values

The corrosion resistance of AISI 420 stainless steel in 0.1 mol L^?1 H₂SO₄ + 0.1 mol L^?1 Na₂SO₄ solutions at different pH-values and the inhibiting effect of Ce³⁺ ions was studied using electrochemical polarization methods. The results reveal decreasing of the corrosion rate with an increasing the pH of the solution, which demonstrates the progressive protective character of the inhibitor used. At pH lower than 3.33, the corrosion inhibition was most probably a result of the competitive adsorption of Ce³⁺ with H⁺ ions on the cathodic sites of the electrode surface, and it was found to be dependent on the relative concentration of H⁺/Ce³⁺. The peroxide generated from the oxygen reduction reaction at pH 3.33 was found to be capable oxidize trivalent cerium (Ce) to the tetravalent state. As obtained hydroxide precipitates act as diffusion barrier hindering the corrosion processes, whereafter a spontaneous passivity occurs on the steel surface at this pH.     

Oxide and nitride protective layers on stainless steel studied by AES,WDS and XPS

Protective surface layers on AISI 321 stainless steel were prepared by thermal treatments at two different temperatures in air and two controlled atmospheres. Different oxide and/or nitride layers were formed. Surface morphology of the layers was investigated by scanning electron microscopy (SEM). Auger electron spectroscopy (AES) depth profiling of the samples was performed. Since depth profiling suggested layer thicknesses of the order of hundreds of nanometres, an attempt was made to obtain some fast, averaged information about the layer compositions using wavelength dispersive spectroscopy (WDS) at two different beam energies to obtain probing depths best suited to the layer thickness. X‐ray photoelectron spectroscopy (XPS) profiling of one layer was also performed to obtain information about the chemical states of the elements inside the layer. The analysed samples showed considerable differences with respect to their surface morphology, oxide/nitride layer thicknesses, compositions and layer–metal interface thickness. Copyright © 2007 John Wiley & Sons, Ltd.     

Electrochemical and XPS studies on corrosion behaviours of AISI 304 and AISI 316 stainless steels under plastic deformation in sulphuric acid solution

The corrosion behaviours of austenitic stainless steels were investigated by electrochemical methods under plastic deformation with constant strain in the naturally aerated 0.5 M H₂SO₄ + 0.2 M KCl solution at room temperature. The work addresses the influence of plastic deformation and molybdenum element on the corrosion resistance of austenitic stainless steels in the test solution. Electrochemical impedance spectroscopy presents the decreasing charge transfer resistance (R_t) and polarization resistance (R_p) values with the immersion time for AISI 304 stainless steel under constant strain deformation, and the increasing R_t and R_p values with the immersion time for AISI 316 stainless steel. The analysis of the chemical composition of the corrosion products was carried out by XPS. Molybdenum addition in AISI 316 stainless steel affects significantly the corrosion resistance because of its high ability to form Mo (VI) and MoCl₅ insoluble compounds in acid medium. Copyright © 2011 John Wiley & Sons, Ltd.     

EIS study on passive films of AISI 304 stainless steel in oxygenous sulfuric acid solution

Electrochemical impedance spectroscopy (EIS) and Kramers–Kronig (K–K) transforms were made on American Iron and Steel Institute (AISI) 304 stainless steel (SS) in naturally aerated sulfuric acid solution at room temperature. The K–K relations testify that the systems under investigation comply with the linearity, causality, and stability constraints of linear system theory (LST) and thereby validate the EIS data. The polarization resistance decreased with removing of passive film and pitting formed in the passive layer, due to layer thinning or pitting caused by chloride. The impedance data for 304 SS with passive films can be accurately modeled using individual components of the equivalent circuits. The polarization resistances (Rp) of the 304 SS can be confirmed by Nyquist plots and estimated from the anodic polarization curves. The reaction model of the dissolution‐passivation process of 304 SS in acid solution is proposed. Copyright © 2009 John Wiley & Sons, Ltd.     

Nitrogen uptake of nickel free austenitic stainless steel powder during heat treatment—an XPS study

In austenitic stainless steel nitrogen stabilizes the austenitic phase, improves the mechanical properties and increases the corrosion resistance. Nitrogen alloying enables to produce austenitic steels without the element nickel which is high priced and classified as allergy inducing. A novel production route is nitrogen alloying of CrMn‐prealloyed steel powder via the gas phase. This is beneficial as the nitrogen content can be adjusted above the amount that is reached during conventional casting. A problem which has to be overcome is the oxide layer present on the powder surface which impedes both the sintering process and the uptake of nitrogen. This study focuses on whether heat treatment under pure nitrogen is an appropriate procedure to enable sintering and nitrogen uptake by reduction of surface oxides. X‐ray photoelectron spectroscopy (XPS) in combination with scanning electron microscopy (SEM) and energy dispersive X‐ray spectrometry (EDS) are used to investigate the surface of powdered FeMn19Cr17C0.4N heat treated under nitrogen atmosphere. The analyses showed reduction of iron oxides already at 500 °C leading to oxide‐free metallic surface zones. Mn and Cr oxides are reduced at higher temperatures. Distinct nitrogen uptake was registered, and successful subsequent sintering was reached. Copyright © 2014 John Wiley & Sons, Ltd.     

Electrochemical behaviour of SiO2 sol-gel coatings on stainless steel

SiO₂ coatings onto stainless steel substrates have been prepared by sol-gel in order to study the performance and mechanism of attack in different corrosive solutions. The electrochemical behaviour of the samples has been evaluated by Electrochemical Impedance Spectroscopy using NaCl and HCl as electrolytes. Comparative tests have been performed on samples with one and two silica layers as well as on uncoated ones. SiO₂ coatings produce no important protection of stainless steels subjected to electrochemical corrosion. This behaviour may be explained by micropores and microcracks produced during the coating sintering.     

An observation of palladium membrane formation on a porous stainless steel substrate by electroless deposition

The membranes made of palladium and its alloys are used for the extraction of high quality hydrogen from a mixture of gases. Most of recent research is focused on the development technologies for depositing a durable ultra-thin palladium membrane on a porous substrate in order to assure a good mechanical support and maximize the flux of hydrogen permeation. The formation of a palladium membrane deposited on a porous stainless steel substrate by an electroless process is recorded and described in this paper. The palladium deposition progress around the pore area at the surface of the substrate in the initial stages is illustrated. A bridge model is presented to describe the membrane formation around the pore area of the substrate. This model, together with the micrographs showing the deposition progress on the pore areas, will lead to the control of the deposition process for a membrane fabrication as well as the design and modification of a substrate.     

EIS and XPS studies on passive film of AISI 304 stainless steel in dilute sulfuric acid solution

Electrochemical impedance spectroscopy and XPS studies on AISI 304 stainless steel in naturally aerated 0.5 M H₂SO₄ solution were carried out at room temperature. The valuable model of the metal/solution interphase was established, and the reliable equivalent electrical circuits in the solution were presented. The analysis of the chemical composition of passive film on AISI 304 stainless steel was carried out by XPS. The passive film of AISI 304 stainless steel is composed of oxyhydroxides, Fe₂O_3, FeO, Cr₂O₃, NiO, sulfate, sulfite, and sulfide (FeS, NiS). It is reported that the ferrous sulfide film formed on AISI 304 stainless steel in the dilute sulfuric acid solution. The possible process in which sulfuric acid is reduced to sulfite and sulfide is proposed. The galvanic interaction of sulfide inclusions with the base alloy is introduced. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of temperature on CO2 corrosion of carbon steel

This work investigates the effect of temperature on the corrosion product layer of carbon steel exposed to a CO₂‐containing solution. The measurement techniques, such as scanning electron microscopy with energy dispersive spectrometry, X‐ray diffraction, and X‐ray photoelectron spectroscopy, were used to systematically characterize the morphology and composition of the corrosion product layer. The corrosion rates were calculated by weight loss method. The corrosion mechanisms as a function of temperature are studied and discussed. The results showed that temperature is an important factor in the corrosion rate of carbon steel. Copyright © 2009 John Wiley & Sons, Ltd.     

Photoelectron spectroscopic studies of the formation of hydroxyapatite films on 316L stainless steel pretreated with etidronic acid

The valence band and core‐level X‐ray photoelectron spectroscopy was used to probe hydroxyapatite films formed on the surface of stainless steel. These films formed on steel may find application in medical implants. The key to the successful adhesion of the hydroxyapatite films is shown to be the initial formation of a thin, oxide‐free etidronate film on the metal. It was not found possible to prepare the hydroxyapatite films directly on the metal surfaces. Since hydroxyapatite is a key component of bone and teeth, it is likely that the coated metals will have desirable biocompatible properties. The hydroxyapatite film was exposed to air, water, and 1M sodium chloride solution as representative components of the environment of the film in the human body, and these exposures led to no detectable decomposition of the film. The thin hydroxyapatite and etidronate film on the metal show differential charging effects that caused a doubling of the peaks in some core level spectra. The valence band spectra proved especially valuable in the identification of the surface chemistry of the films, and these spectra were interpreted by comparing the experimental spectra with spectra calculated using band structure calculations which showed good agreement with experiment. The calculated spectrum of etidronic acid was found to be significantly different to that of etidronate. Copyright © 2012 John Wiley & Sons, Ltd.     

Assessment by XPS and electrochemical techniques of two molecular organosilane films prepared on stainless‐steel surfaces

The ability of silane groups to chemosorb on mechanically polished stainless‐steel surfaces has been investigated. Accordingly, tridecafluoro‐1,1,2,2‐tetrahydrooctyltrichlorosilane and the tridecafluoro‐1,1,2,2‐tetrahydrooctyltriethoxysilane, two organosilanes of similar chain length terminated with hydrophobic non‐reactive functions, have been tested as probe molecules. X‐ray photoelectron spectroscopy characterization, optical microscopy imaging, electrochemistry and contact angle measurements have been performed to characterize bare and modified samples. Results reported in this work show the influence of time of immersion and coupling agent reactive group on self‐assembled monolayer formation. It emerges that silanization by triethoxysilanes in millimolar solutions is not suitable for producing chemically bonded organic films with high density. Copyright © 2004 John Wiley & Sons, Ltd.     

Effect of surface hydroxyl concentration on the bonding and morphology of aminopropylsilane thin films on austenitic stainless steel

The adsorption of 3‐aminopropyltrimethoxysilane thin films on Fe? 18Cr? 7Mn? 3Ni (austenitic stainless steel) was investigated by X‐ray photoelectron spectroscopy (XPS) and inelastic electron background analysis. The bonding and morphology of the films were strongly dependent on the surface hydroxyl concentration, which was controlled by the oxidation pretreatment of the substrate. In particular, an aminopropylsilane (APS) monolayer with high degree of bonding to the substrate was obtained on an electrochemically passivated surface with very high hydroxyl concentration. On the other hand, the deposition of weakly bound APS clusters was observed on substrates having relatively low hydroxyl concentrations. The adsorption occurred initially via hydrogen bonding, whereas heating to 373 K resulted in the formation of covalent Si? O? M bonds at the silane/metal oxide interface. The results of this study provide insight into the interaction between silanes and stainless steels surfaces, and can be applied for functionalization of stainless steel materials in an extensive range of applications. Copyright © 2010 John Wiley & Sons, Ltd.     

The influence of Cu on the electrochemical behaviour of 304 stainless steel in 0.1M H3PO4 solution

The effect of different Cu addition on the electrochemical and passivation behaviour of the 304 series stainless steel in 0.1 M phosphoric acid solution was evaluated by the potentiodynamic measurements and electrochemical impedance spectrum (EIS). The effect of Cu on chemical composition of the passive film formed in the solution was also studied by X‐ray photoelectron spectroscopy (XPS). The results indicated that Cu did not appreciably improve the corrosion resistance of the passive film, but enhanced the passivation, lowered the critical and passive current density. The passive and critical current density decreased with Cu content increased. The presence of Cu in the passive film affects passive film stability. Cu can modify the proportion of Cr element in the passive film, and also change the components of Fe in the passive film. Copyright © 2012 John Wiley & Sons, Ltd.     

Influence of substrate temperature on the structural and optical properties of crystalline ZnO films obtained by pulsed spray pyrolysis

In this work, we report on the structural and optical properties of ZnO films deposited by pulsed spray pyrolysis at relatively low temperatures, compatible with a large variety of substrates and processing technologies. Crystalline ZnO films were deposited onto glass substrates using zinc acetate dihydrate dissolved in distilled water with concentration of 0.2 M. The temperature of the substrate was varied in the range T_s = 473–673 K with ΔТ = 50 K. Effect of T_s were investigated by scanning electron microscopy, x‐ray diffraction and energy dispersive x‐ray, and optical spectroscopies. Also, the influence of T_s on the grain size, phase composition, texture quality, coherent scattering domain size, crystal lattice parameters, chemical composition, transmission coefficient, and the bang gap of the ZnO films were studied. X‐ray diffraction analysis revealed that films were polycrystalline with hexagonal phase and showed as preferential orientation (101) at T_s < 573 K and (100) and (002) at T_s > 573 K. Scanning electron microscopy (SEM) measurements showed that the substrate temperature has a strong effect on morphology of the films. Energy dispersive analysis revealed that ZnO films consisted of the non‐stoichiometric compounds. Optical measurements showed ZnO films to be highly transparent in the visible region, and optical band gap is shifting from 3.18 eV to 3.30 eV. Copyright © 2015 John Wiley & Sons, Ltd.     

Corrosion protection performance of ceria‐copolymer bilayer coating on low nickel stainless steel in 0.5 M H2SO4 medium

In this paper, we have reported the anti‐corrosion performance of ceria / poly (indole‐co‐pyrrole) (Ce/(poly(In‐co‐Py)) bilayer coating on low nickel stainless steel (LN SS). Electrochemical polymerization of (poly (In‐co‐Py)) was achieved on ceria‐coated LN SS (CeO₂/LN SS) in acetonitrile medium containing LiClO₄ (ACN‐LiClO₄) by cyclic voltammetric technique. The coatings were characterized by analytical techniques like Fourier transform infrared spectroscopy, scanning electron microscopy with energy dispersive analysis of X‐ray, respectively. The mechanical behavior of the coatings was studied using peel test, hardness and wear resistance tests. The corrosion defensive performance of this bilayer coating on LN SS was investigated using electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy in 0.5 M H₂SO₄. These results show that the bilayer coating on LN SS lowered the permeability of corrosive ions present in the acidic medium and thus acts as a barrier against the attack of corrosive environment. Copyright © 2012 John Wiley & Sons, Ltd.     

In‐situ characterization of the early stage of pipeline steel corrosion in bicarbonate solutions by electrochemical atomic force microscopy

An electrochemical atomic force microscope was used to characterize the early stage of corrosion of an X100 pipeline steel in bicarbonate solutions with varied concentrations by synchronous measurements of electrochemical potential of the steel and its topographic evolution with time. Upon immersion of the steel in 0.01 M NaHCO₃ solution, both electrochemical potential and topographic profile are associated with the dissolution of air‐formed oxides present on the steel surface. The potential drops and the surface roughness increases rapidly. When corrosion of the steel occurs, the potential further drops and the surface roughness of the steel increases gradually. As the steel corrosion achieves a steady state, the generation of corrosion products reaches a dynamic equilibrium state. The surface roughness maintain an approximately stable value. In solutions containing increased bicarbonate concentrations, such as 0.1 M and 0.5 M NaHCO₃, the steel can be passivated. The formed passive film can eliminate some surface features and improves the surface roughness. The topographic profile of the steel surface in 0.5 M NaHCO₃ solution is smoother than that in 0.1 M solution. The surface features within 20 nm become eliminated after 4500 s of immersion in 0.1 M NaHCO₃ solution, while larger features within 50 nm in size are eliminated in 0.5 M NaHCO₃ solution in the same time period. Copyright © 2016 John Wiley & Sons, Ltd.     

Substrate temperature effects on the structural,compositional, and electrical properties of VO2 thin films deposited by pulsed laser deposition

The vanadium dioxide (VO₂) thin films were deposited on silicon (100) substrate using the pulsed laser deposition technique. The thin films were deposited at different substrate temperatures (500°C, 600°C, 700°C, and 800°C) while keeping all the other parameters constant. X‐ray diffraction confirmed the crystalline VO₂ (B) and VO₂ (M) phase formation at different substrate temperatures. X‐ray photoelectron spectroscopy analysis showed the presence of V⁴⁺ and V⁵⁺ charge states in all the deposited thin films which confirms that the deposited films mainly consist of VO₂ and V₂O₅. An increase in the VO₂/V₂O₅ ratio has been observed in the films deposited at higher substrate temperatures (700°C and 800°C). Scanning electron microscope micrographs revealed different surface morphologies of the thin films deposited at different substrate temperatures. The electrical properties showed the sharp semiconductor to metal transition behavior with approximately 2 orders of magnitude for the VO₂ thin film deposited at 800°C. The transition temperature for heating and cooling cycles as low as 46.2°C and 42°C, respectively, has been observed which is related to the smaller difference in the interplanar spacing between the as‐deposited thin film and the standard rutile VO₂ as well as to the lattice strain of approximately −1.2%.     

Electrochemical, quantum chemical and SEM investigation of the inhibiting effect and mechanism of ciprofloxacin, norfloxacin and ofloxacin on the corrosion for mild steel in hydrochloric acid

The inhibiting effect and mechanism of 1-cyclopropyl-6-fluoro-1,4-dihydro -4-oxo-7-(1-piperazinyl) -3- quinoline carboxylicacid(ciprofloxacin), 1-ethyl-6-fluoro-1,4-dihydro-4-oxo-7-(1-piperazinyl)-3-quinoline carboxylic acid (norfloxacin) and (?)-(S)-9-fluoro-2,3-dihydro-3-methyl-10-(4-methyl-1-piperazinyl)-7- oxo-7 H-pyrido(1,2,3-de)-1,4- benzoxazine-6 carboxylic acid (ofloxacin) on the corrosion of mild steel in 1 mol/L HCl have been studied using electrochemical method, quantum chemical method and SEM at 303 K. The potentiodynamic results showed that these compounds suppressed both cathodic and an-odic processes of mild steel corrosion in 1 mol/L HCl. The impedance spectroscopy showed that Rp values increased, and Cdl values decreased with the rising of the working concentration. Quantum chemical calculation showed that there was a positive correlation between some inhibitors structure properties and the inhibitory efficiency. The inhibitors function through adsorption followed Langmuir isotherm, and chemisorption made more contribution to the adsorption of the inhibitors on the steel surface compared with physical adsorption. SEM analysis suggested that the metal had been protected from aggressive corrosion because of the addition of the inhibitors.     

XPS study of the Li intercalation process in sol–gel‐produced V2O5 thin film: influence of substrate and film synthesis modification

We report on the process of lithium intercalation in V₂O₅ thin films deposited onto standard ITO‐coated glass substrates. The films were deposited via a well‐established sol–gel route, and the samples were examined as working electrodes in a range of potentials versus lithium reference electrode. This paper follows up issues arising from parallel spectroscopic characterizations of the films by X‐ray photoelectron spectroscopy (XPS). Specifically, the XPS examination showed that not all of the Li‐ion charge inserted was accounted for by the V(5) to V(4) reduction, but the stoichiometric balance could be maintained only by considering additional oxygens arising from the intercalation procedure, leading to Li₂O formation. In this work, we have examined the possibility that the source of oxygen is the ITO substrate. To this purpose, films of V₂O₅ deposited on silicon substrates have been prepared using the sol–gel process and examined by XPS after electrochemical intercalation/de‐intercalation cycles. We show that in this case a perfect balance between electrochemical charge, inserted Li and reduced vanadium is obtained. A further indication of ITO‐substrate effects was obtained from examination, by the same methods, of some unconventional V₂O₅ films that had been co‐precipitated with a siloxane, designed to provide a template structure. The results obtained from this material imply that a barrier layer is formed at the ITO interface and, therefore, the formation of Li₂O is avoided. The results are discussed in terms of the possible degradation of conventional V₂O₅ on ITO as a result of electrochemically induced interface reactions. Copyright © 2005 John Wiley & Sons, Ltd.