Nanocomposite cerium oxide polymer matching layers with adjustable acoustic impedance between 4 MRayl and 7 MRayl

A new class of materials for ultrasonic matching layers is presented. The materials consist of nanoscale cerium oxide particles in an epoxy functionalized organic inorganic hybrid polymer matrix. The cerium oxide agglomerates to particles with 20 nm diameters. The content of particles in the polymer matrix could be increased to 75 wt.% which corresponds to 37 vol.%. The most technical important piezoelectrical ceramics have an acoustic impedance of about 30 MRayl, to improve coupling into water or biological tissue with an acoustic impedance of about 1.5 MRayl a matching layer should have an acoustic impedance of about 6.8 MRayl. With a filling degree of 75 wt.% the new composite material reaches an acoustic impedance of 7 MRayl. The materials are synthesized by a hydrolytic condensation combined with polymerization. This way of synthesis allows the use of organic solvents to adjust the viscosity of the sol and the application of different coating techniques. Ultrasound transducers (100 MHz) were built to test the new matching layers and an increase of the voltage signal amplitude of about 100% could be detected.     

Ultrasonic properties of water/sorbitol solutions

Ultrasonic longitudinal velocity and attenuation were measured for aqueous solutions of sorbitol at approximately 5 MHz. For pure sorbitol, the ultrasonic velocity reached 3200 m s⁻¹, consequently leading to a high acoustical impedance (around 5 × 10⁶ Rayleigh) and good matching between the ultrasonic transducers and material samples.     

Fundamental study on ultrasonic measurement system to detect penetration of boulders using cepstrum analysis

Generally, ultrasonic method and an elastic impact wave method are mentioned as examples representing the nondestructive test method. However, the ultrasonic method is known for the investigation of shallow depth becoming very shallow because of its small input. And the elastic impact wave method uses for example, a hammer for the discrimination of the reflection wave produced by minute cracks existing in the object, which is difficult. Theoretically, if it becomes possible to input the vibration of an ultrasonic domain into artificial structures such as a concrete and a boulder with strong amplitude, deeper investigation of depth and higher precision will be attained. The authors have developed a new ultrasonic method by using ultrasonic wave of the chirp signal, using the input of this system and using auto correlation and cepstrum as the analysis methods. In this paper, the experiment is classified into Pattern 1 and Pattern 2. In Pattern 1, the experiment of receiving the reflection wave was carried out using the concrete block with a width of 1300 mm and the down chirp signal from 50 kHz to 40 kHz. In Pattern 1, a reflection wave was clearly detected, and the length of the concrete block was calculated using auto correlation analysis, and was obtained as 1311.76 mm. In Pattern 2, the experiment of receiving the reflection wave was carried out using the same concrete block and the down chirp signal from 150 kHz to 130 kHz. In Pattern 2, the direct wave and the reflection wave were mixed, therefore it was not possible to presume the length from the obtained waveform. So cepstrum analysis method was used, and the traveling time of the reflection wave was obtained. In this result, the length of the concrete block was given as 1278.25 mm.     

Ultrasonic material characterization using large-aperture PVDF receivers

This work describes the use of a large-aperture PVDF receiver in the measurement of liquid density and composite material elastic constants. The density measurement of several liquids is obtained with accuracy of 0.2% using a conventional NDE emitter transducer and a 70-mm-diameter, 52-μm P(VDF-TrFE) membrane with gold electrodes. The determination of the elastic constants is based on the phase velocity measurement. Diffraction can lead to errors around 1% in velocity measurement when using alternatively the conventional pair of ultrasonic transducers (1-MHz frequency and 19-mm-diameter) operating in through-transmission mode, separated by a distance of 100 mm. This effect is negligible when using a pair of 10-MHz, 19-mm-diameter transducers. Nevertheless, the dispersion at 10 MHz can result in errors of about 0.5%, when measuring the velocity in composite materials. The use of an 80-mm diameter, 52-μm-thick PVDF membrane receiver practically eliminates the diffraction effects in phase velocity measurement. The elastic constants of a carbon fiber reinforced polymer were determined and compared with the values obtained by a tensile test.     

Microfabrication of stacks of acoustic matching layers for 15 MHz ultrasonic transducers

This paper presents a novel method used to manufacture stacks of multiple matching layers for 15 MHz piezoelectric ultrasonic transducers, using fabrication technology derived from the MEMS industry. The acoustic matching layers were made on a silicon wafer substrate using micromachining techniques, i.e., lithography and etch, to design silicon and polymer layers with the desired acoustic properties. Two matching layer configurations were tested: a double layer structure consisting of a silicon–polymer composite and polymer and a triple layer structure consisting of silicon, composite, and polymer. The composite is a biphase material of silicon and polymer in 2-2 connectivity. The matching layers were manufactured by anisotropic wet etch of a (1 1 0)-oriented Silicon-on-Insulator wafer. The wafer was etched by KOH 40 wt%, to form 83 μm deep and 4.5 mm long trenches that were subsequently filled with Spurr’s epoxy, which has acoustic impedance 2.4 MRayl. This resulted in a stack of three layers: The silicon substrate, a silicon–polymer composite intermediate layer, and a polymer layer on the top. The stacks were bonded to PZT disks to form acoustic transducers and the acoustic performance of the fabricated transducers was tested in a pulse-echo setup, where center frequency, −6 dB relative bandwidth and insertion loss were measured. The transducer with two matching layers was measured to have a relative bandwidth of 70%, two-way insertion loss 18.4 dB and pulse length 196 ns. The transducers with three matching layers had fractional bandwidths from 90% to 93%, two-way insertion loss ranging from 18.3 to 25.4 dB, and pulse lengths 326 and 446 ns. The long pulse lengths of the transducers with three matching layers were attributed to ripple in the passband.     

Propagation of time-reversed Lamb waves in acrylic cylindrical tubes as cortical-bone-mimicking phantoms

The present study aims to investigate the propagation of time-reversed Lamb waves in acrylic cylindrical tubes as cortical-bone-mimicking phantoms. Time-reversed Lamb waves could be successfully launched in 6 acrylic tubes with wall thicknesses from 2 to 12 mm by using a modified time reversal method. The group velocities of the time-reversed Lamb waves in the acrylic tubes were measured by using the axial transmission technique. They decreased very slightly with increasing wall thickness, showing good agreement with the theoretical group velocity of the A0 Lamb wave in the acrylic plate. These results suggest that the time-reversed Lamb waves in the acrylic tubes would essentially behave as the A0 Lamb wave, consistent with the behavior of the slow guided wave in long cortical bones. It is expected that the application of the time-reversed Lamb waves in long bones would enhance clinical potential of ultrasonic technologies for the diagnosis of osteoporosis.     

Arbitrary shaped, liquid filled reverberators with non-resonant transducers for broadband focusing of ultrasound using Time Reversed Acoustics

The ability to generate short focused ultrasonic pulses with duration on the order of one period of carrier frequency depends on the bandwidth of the transmitter as the pulse duration is inversely proportional to the bandwidth. Conventional focusing arrays used for focusing ultrasound have limited bandwidth due to the resonant nature of the piezoelements generating ultrasound. Theoretically it is possible to build a broadband phased array composed of “non-resonant” elements: wedge-shaped or flat-concave piezotransducers, though there are numerous technical difficulties in designing arrays with hundreds of elements of complex shape. This task is much easier to realize in an alternative technique of ultrasound focusing based on the principles of Time Reversed Acoustics (TRA) because in TRA systems, effective focusing can be achieved with just a few, or even one, transducers. The goal of this study is to demonstrate the possibility of broadband focusing of ultrasonic waves using a TRA system with non-resonant transducers and to explore the factors affecting the performance of such a system. A new type of TRA reverberators, such as water-filled thin-wall plastic vessels, which can be used with the submersible piezotransducers fixed internally in the reverberator, are proposed and tested. The experiments are conducted in a water tank with the walls and bottom covered by a sound absorbing lining. A needle hydrophone mounted on a 3D positioning system is used as a beacon for the TRA focusing and then for measuring the spatial distribution of the focused ultrasound field. The bandwidth and spatial distribution of the signal focused by the TRA system using a single channel with the resonant versus non-resonant transducers have been analyzed. Two types of non-resonant transducers were tested: a flat-concave transducer with a diameter of 30 mm, and a thickness varying from 2 mm in the center to 11 mm at the edge, and a specially designed submersible transducer having an uneven shape with a diameter of about 25 mm and a thickness varying from 2 to 6 mm. It was shown that TRA focusing system using non-resonant transducer had a bandwidth at 10 dB of 500 kHz while the resonant transducer provided about 100 kHz bandwidth. Correspondingly, the extended bandwidth of the TRA focusing system, especially toward higher frequencies, provides a 50% sharper spatial distribution. Furthermore, the relative level of the background ultrasound was reduced by a factor up to 3 as more frequencies were added coherently in focus and incoherently out of focus. Advantages of water-filled reverberators made of thin-wall plastic vessels include easy manufacturing, low costs, extreme simplicity, and good acoustical matching with soft tissues, important for biomedical applications.     

Thickness Determination for a Two-Layered Composite of a Film and a Plate by Low-Frequency Ultrasound

We present an ultrasonic method for determining the thickness of a composite consisting of a soft thin film attached to a hard plate substrate, by resonance spectra in the low frequency region, The interrogating waves can be incident only to the two-layered composite from the substrate side. The reflection spectra are obtained by FFT analysis of the compressive pulsed echoes from the composite, and the thicknesses of the film and the substrate are simultaneously inversed by the simulated annealing method from the resonant frequencies knowing other acoustical parameters in prior. The sensitivity of the method to individual thickness, its convergence and stability against experimental noises are studied, Experiment with interrogating wavelength 4 times larger than the film thickness in a sample of a polymer film （0.054mm） on an aluminium plate （6.24mm） verifies the validity of the method. The average relative errors in the measurement of the thicknesses of the film and the substrate are found to be -4.1% and -0.62%, respectively.     

Coating thickness affects surface stress measurement of brush electro-plating nickel coating using Rayleigh wave approach

A surface ultrasonic wave approach was presented for measuring surface stress of brush electro-plating nickel coating specimen, and the influence of coating thickness on surface stress measurement was discussed. In this research, two Rayleigh wave transducers with 5 MHz frequency were employed to collect Rayleigh wave signals of coating specimen with different static tensile stresses and different coating thickness. The difference in time of flight between two Rayleigh wave signals was determined based on normalized cross correlation function. The influence of stress on propagation velocity of Rayleigh wave and the relationship between the difference in time of flight and tensile stress that corresponded to different coating thickness were discussed. Results indicate that inhomogeneous deformation of coating affects the relationship between the difference in time of flight and tensile stress, velocity of Rayleigh wave propagating in coating specimen increases with coating thickness increasing, and the variation rate reduces of difference in time of flight with tensile stress increasing as coating thickness increases.     

Ultrasonic wave propagation in IIIrd group nitrides

The ultrasonic attenuation in hexagonal structured (wurtzite) third group nitrides (GaN, AlN and InN) has been evaluated at 300 K for an ultrasonic wave propagating along the unique axis of the crystal. Higher order elastic constants of these materials are calculated using the Lennard-Jones potential for the determination of ultrasonic attenuation. The ultrasonic velocity, Debye average velocity, thermal relaxation time and acoustic coupling constant are evaluated along the z-axis of the crystal using the second order elastic constants and other related parameters. The contributions of the elastic constants, thermal conductivity, thermal energy density, ultrasonic velocity and acoustic coupling constant to the total attenuation are studied. On the basis of the ultrasonic attenuation, it can be concluded that the AlN is more ductile than either GaN or InN at 300 K. Orientation dependent characterization has been achieved by calculation of the orientation dependent ultrasonic velocity, Debye average velocity and thermal relaxation time for the materials.     

Ultrasonic transcutaneous energy transfer for powering implanted devices

This paper investigates ultrasonic transcutaneous energy transfer (UTET) as a method for energizing implanted devices at power level up to a few 100 mW. We propose a continuous wave 673 kHz single frequency operation to power devices implanted up to 40 mm deep subcutaneously. The proposed UTET demonstrated an overall peak power transfer efficiency of 27% at 70 mW output power (rectified DC power at the load).The transducers consisted of PZT plane discs of 15 mm diameter and 1.3 mm thick acoustic matching layer made of graphite. The power rectifier on the implant side attained 88.5% power transfer efficiency.The proposed approach is analyzed in detail, with design considerations provided to address issues such as recommended operating frequency range, acoustic link matching, receiver’s rectifying electronics, and tissue bio-safety concerns. Global optimization and design considerations for maximum power transfer are presented and verified by means of finite element simulations and experimental results.     

Magnetic and electromagnetic wave absorption properties of α-Fe(N) nanoparticles

Magnetic and electromagnetic wave absorption properties of α-Fe(N) nanoparticles, synthesized by chemical vapor condensation and then kept in air for 5 years, have been studied. The magnetic properties of the α-Fe(N) nanoparticles were slightly decreased because of the degradation in air. A slight increase in the thickness of oxide shells results in an excellent dielectric loss. The α-Fe(N) nanoparticles exhibited outstanding reflection loss (RL<−20 dB) in a 4.5-18 GHz for the absorber thicknesses of ~1-3.1 mm, and an optimal RL of −37.5 dB was obtained at 10.4 GHz with an absorber thickness of 1.6 mm. The broadest bandwidth (RL<−10 dB) from 13.3 to 17.4 GHz, covering almost the whole Ku-band, is obtained for a 1.2 mm layer.     

Ultrasonic distance and velocity measurement using a pair of LPM signals for cross-correlation method: improvement of Doppler-shift compensation and examination of Doppler velocity estimation

Real-time distance measurement of a moving object with high accuracy and high resolution using an ultrasonic wave is difficult due to the influence of the Doppler effect or the limit of the calculation cost of signal processing. An over-sampling signal processing method using a pair of LPM signals has been proposed for ultrasonic distance and velocity measurement of moving objects with high accuracy and high resolution. The proposed method consists of cross correlation by single-bit signal processing, high-resolution Doppler velocity estimation with wide measurement range and low-calculation-cost Doppler-shift compensation. The over-sampling cross-correlation function is obtained from cross correlation by single-bit signal processing with low calculation cost. The Doppler velocity and distance of the object are determined from the peak interval and peak form in the cross-correlation function by the proposed method of Doppler velocity estimation and Doppler-shift compensation. In this paper, the proposed method of Doppler-shift compensation is improved. Accuracy of the determined distance was improved from approximately within ±140 μm in the previous method to approximately within ±10 μm in computer simulations. Then, the proposed method of Doppler velocity estimation is evaluated. In computer simulations, accuracy of the determined Doppler velocity and distance were demonstrated within ±8.471 mm/s and ±13.87 μm. In experiments, Doppler velocities of the motorized stage could be determined within ±27.9 mm/s.     

High frequency shear ultrasonic properties of water/sorbitol solutions

Dynamic viscoelastic properties (G′ and G′′), ultrasonic shear velocity and attenuation were measured for aqueous solutions of sorbitol at 5 MHz. For pure sorbitol, the shear ultrasonic velocity reached 1470 m s⁻¹ with a density of 1500 kg m⁻³, consequently leading to a high acoustical impedance compared with “classical” polymers (polystyrene, nylon, polyethylene, Teflon, etc.). We demonstrate that this surprisingly high shear ultrasonic velocity for a viscoelastic material was due to the fact that the glass transition begins at a concentration above 85% of sorbitol in water. Hence, pure sorbitol is an ideal coupling material for high frequency shear experiments.     

Temperature dependent ultrasonic properties of aluminium nitride

Hexagonal wurtzite structured aluminium nitride has been characterized by the theoretical calculation of ultrasonic attenuation, ultrasonic velocity, higher order elastic constants, thermal relaxation time, acoustic coupling constants and other related parameters in temperature range 200-800 K for wave propagation along the unique axis of the crystal. Higher order elastic constants of AlN at different temperatures are calculated using Lennard-Jones potential for the determination of ultrasonic attenuation. A decrease in ultrasonic velocity with temperature has been predicted, which is caused by reduction in higher order elastic constants with temperature. The temperature dependent ultrasonic properties have been discussed in correlation with higher order elastic constants, thermal relaxation time, thermal conductivity, acoustic coupling constants and thermal energy density. Anomalous behaviour of the attenuation is found at 400 K. On the basis of attenuation, the ductility and performance of AlN have been studied.     

Measurement of elastic nonlinearity using remote laser ultrasonics and CHeap Optical Transducers and dual frequency surface acoustic waves

A nonlinear ultrasonic technique for evaluating material elastic nonlinearity has been developed. It measures the phase modulation of a high frequency (82MHz) surface acoustic wave interacting with a low frequency (1MHz) high amplitude stress inducing surface acoustic wave. A new breed of optical transducers has been developed and used for the generation and detection of the high frequency wave. The CHeap Optical Transducer (CHOT) is an ultrasonic transducer system, optically activated and read by a laser. We show that CHOTs offer advantages over alternative transducers. CHOTs and nonlinear ultrasonics have great potential for aerospace applications. Results measuring changes in ultrasonic velocity corresponding to different stress states of the sample are presented on fused silica and aluminium.     

Development of an advanced multimode automatic ultrasonic texture measurement system for laboratory and production line application

We present work on the development of an ultrasonic texture measurement system for sheet metals using non-contact transducers, suitable for use both in the laboratory and on the production line. Variation of the velocity of the zero-order symmetric (S0) Lamb wave is used to determine the crystallographic texture of polycrystalline metal sheets ranging in thickness from 0.1 to 3 mm. This system features improvements on previous state-of-the-art ultrasonic technology in that it probes velocity over a continuous range of angles using only two electromagnetic acoustic transducers (EMATs). This is demonstrated to offer a significant improvement in accuracy and allows the detection and investigation of asymmetric anisotropies in the sheets. Another advantage of the system is its potential for combining several different measurements using a single pair of transducers. The capability is demonstrated for through-thickness shear wave measurements as well as the zero-order symmetric Lamb wave measurements which are the primary means of determining the texture. The change between generating Lamb and through-thickness bulk waves can be made entirely by changing the electrical circuit connected to the EMATs without modifying the transducer assembly in any way. Measurement of all of the above waves can provide information on the sheet thickness and other physical properties of the sheet in addition to texture. Certain texture parameters can be calculated from both Lamb and shear wave velocities, allowing self-calibration of the system.     

Ultrasonic studies on alkali borate tungstate glasses

Longitudinal and shear ultrasonic wave velocities have been measured in different compositions of the glass system 20Li₂O-(80−x)B₂O₃-xWO₃ (0?x?12.5 mol%), at room temperature and at 4 MHz frequency. Elastic moduli, Debye temperature and Poisson's ratio have been obtained as a function of WO₃ content. Based on FTIR spectroscopy and theoretical bond compression model, quantitative analysis has been carried out in order to obtain more information about the structure of these glasses. The longitudinal ultrasonic wave velocity measurements showed a bend at about 2.5 mol% WO₃ content while shear ultrasonic wave velocity decreased monotonously with an increase of WO₃ content. Elastic moduli values decreased as WO₃ content increased from 0 to 2.5 mol%. Further increase of WO₃ beyond 2.5 mol% increased the elastic moduli values. It is suggested that these behaviours are mainly due to the presence of WO₃ in the network structure of these glasses as a network modifier when WO₃ content is between 0 and 2.5 mol%, and acts as a network former above 2.5 mol%.     

Ultrasonic evaluation of the physical and mechanical properties of granites

Masonry is the oldest building material that survived until today, being used all over the world and being present in the most impressive historical structures as an evidence of spirit of enterprise of ancient cultures. Conservation, rehabilitation and strengthening of the built heritage and protection of human lives are clear demands of modern societies. In this process, the use of nondestructive methods has become much common in the diagnosis of structural integrity of masonry elements.With respect to the evaluation of the stone condition, the ultrasonic pulse velocity is a simple and economical tool. Thus, the central issue of the present paper concerns the evaluation of the suitability of the ultrasonic pulse velocity method for describing the mechanical and physical properties of granites (range size between 0.1-4.0 mm and 0.3-16.5 mm) and for the assessment of its weathering state. The mechanical properties encompass the compressive and tensile strength and modulus of elasticity, and the physical properties include the density and porosity. For this purpose, measurements of the longitudinal ultrasonic pulse velocity with distinct natural frequency of the transducers were carried out on specimens with different size and shape. A discussion of the factors that induce variations on the ultrasonic velocity is also provided.Additionally, statistical correlations between ultrasonic pulse velocity and mechanical and physical properties of granites are presented and discussed. The major output of the work is the confirmation that ultrasonic pulse velocity can be effectively used as a simple and economical nondestructive method for a preliminary prediction of mechanical and physical properties, as well as a tool for the assessment of the weathering changes of granites that occur during the serviceable life. This is of much interest due to the usual difficulties in removing specimens for mechanical characterization.