Controlled pore formation in organotrialkoxysilane-derived hybrids: from aerogels to hierarchically porous monoliths

Porous polysilsesquioxane gels derived from sol-gel systems based on trifunctional silanes are reviewed. Although it is well known that trifunctional silanes possess inherent difficulties in forming homogeneous gels, increasing attention is being paid on these precursors and resultant porous polysilsesquioxanes because of hydrophobicity, functionality, and versatile mechanical properties. Much effort has been made to overcome the difficulties for homogeneous gelation, and a number of excellent porous materials with various pore properties have been explored. In this critical review, we put special emphasis on the formation of a well-defined macroporous structure by making use of phase separation, which in turn is a serious problem in obtaining homogeneous gels though. Porous polysilsesquioxane monoliths with the hierarchical structure and transparent aerogels with high mechanical durability are particularly highlighted (169 references).     

Polymer monoliths synthesized by radiation co-polymerization in solution

Hydrophilic co-polymer monoliths were prepared by irradiating alcoholic solutions containing diethyleneglycol dimethacrylate (DEGDMA) and 2-hydroxyethylacrylate (HEA) monomers. The effect of monomer ratio, solvent properties and radiation dose on the porous properties of the monoliths was studied in detail and compared to the monolith prepared from DEGDMA. Increase of the HEA content in the co-monomer mixture (up to 18 vol%) resulted in monoliths with increased pore size and hydrophilic character. The biggest pores were obtained when methanol was used as solvent.The use of the monoliths as chromatographic columns for separation of proteins, amino and nucleic acids is also reported.     

Review on recent and advanced applications of monoliths and related porous polymer gels in micro-fluidic devices

This review critically summarises recent novel and advanced achievements in the application of monolithic materials and related porous polymer gels in micro-fluidic devices appearing within the literature over the period of the last 5 years (2005-2010). The range of monolithic materials has developed rapidly over the past decade, with a diverse and highly versatile class of materials now available, with each exhibiting distinct porosities, pore sizes, and a wide variety of surface functionalities. A major advantage of these materials is their ease of preparation in micro-fluidic channels by in situ polymerisation, leading to monolithic materials being increasingly utilised for a larger variety of purposes in micro-fluidic platforms. Applications of porous polymer monoliths, silica-based monoliths and related homogeneous porous polymer gels in the preparation of separation columns, ion-permeable membranes, preconcentrators, extractors, electrospray emitters, micro-valves, electrokinetic pumps, micro-reactors and micro-mixers in micro-fluidic devices are discussed herein. Procedures used in the preparation of monolithic materials in micro-channels, as well as some practical aspects of the micro-fluidic chip fabrication are addressed. Recent analytical/bioanalytical and catalytic applications of the final micro-fluidic devices incorporating monolithic materials are also reviewed.     

Characterization of polyacrylamide based monolithic columns

Supermacroporous monolithic polyacrylamide (pAAm)-based columns have been prepared by radical cryo-copolymerization (copolymerization in the moderately frozen system) of acrylamide with functional co-monomer, allyl glycidyl ether (AGE), and cross-linker N,N'-methylene-bis-acrylamide (MBAAm) directly in glass columns (ID 10 mm). The monolithic columns have uniform supermacroporous sponge-like structure with interconnected supermacropores of pore size 5-100 microm. The monoliths can be dried and stored in the dry state. High mechanical stability of the monoliths allowed sterilization by autoclaving. Column-to-column reproducibility of pAAm-monoliths was demonstrated on 5 monolithic columns from different batches prepared under the same cryostructuration conditions.     

Characterization of highly porous polymeric materials with pore diameters larger than 100 nm by mercury porosimetry and X-ray scattering methods

Highly porous polymeric materials with pore sizes ranging from 100 nm to 1 microm are a very challenging class of materials not only to prepare synthetically (due to the high capillary pressures generated upon solvent removal) but also to characterize structurally. Through the examples of three different types of porous compounds synthesized in our laboratory (i) high-density melamine-based "MF-hd" with monomodal pore diameters around 500-900 nm, (ii) low-density melamine-based "MF-ld" with bimodal pore size distribution and average diameters around 2.3 microm and 350 nm, (iii) highly porous polyurethane "PU" with monomodal pore sizes around 150 nm, we confirm the limitations of mercury porosimetry as a means to investigate the architecture of materials with very high porosity (>80 vol %) and low compressive strength. Instead, a combination of high-resolution scanning electron microscopy and small-angle and ultrasmall-angle X-ray scattering (SAXS and USAXS, respectively) studies of these three types of materials helps in determining both the network and the pore structures. This work elucidates the need and applicability of the SAXS/USAXS techniques in characterizing such porous materials. For instance, the polyurethane specimens can only be quantitatively characterized by scattering techniques, the results of which are corroborated by high-resolution scanning electron microscopy observations.     

Deposition of silver nanoparticles into porous system of sol–gel silica monoliths and properties of silver/porous silica composites

Porous monolithic gels based on silica with pore size from 16 nm to 3–5 μm have been synthesized using sol–gel technology. Parameters of porous structure are determined by the components molar ratio in the reaction mixture. The reduction processes of silver ions by formamide in the synthesized porous gel were studied. It has been shown that at the initial stage of the reaction, silver particles with size up to 10 nm are formed in the absence of any stabilizers. The composites Ag/SiO₂ were synthesized by means of the threefold impregnation of porous monoliths using the solution of silver nitrate in the mixture of methanol and formamide. Their catalytic activity in the CO oxidation was studied. It was discovered that after activation in oxygen and hydrogen the samples display a low temperature activity, which depends on the number of Si–O-nonbridging oxygen groups on the surface of silica porous monoliths.     

Critical parameters controlling the properties of monolithic poly(lactic acid) foams prepared by thermally induced phase separation

Monolithic poly(lactic acid) (PLA) foams were produced by thermally induced phase separation. PLA solutions with concentrations 8–22 wt % were prepared in tetrahydrofuran/methanol (THF/MeOH) solvent/nonsolvent mixtures at 55 °C. Homogenous solutions were quenched at ?20 °C to induce phase separation and gelation. Resulting gels were mechanically stabilized by solvent exchange. Subsequent supercritical CO₂ drying yielded monolithic PLA foams. Crystal structure and degree of crystallinity of the foams were obtained by x‐ray diffractometry and differential scanning calorimetry. Morphologies were determined by scanning electron microscopy. Tuning the PLA concentration and THF/MeOH ratio enabled preparation of monolithic PLA foams. Depending on the experimental conditions various morphologies, such as: interconnected networks, thin platelets, lamellar stacks, axialites, and spherulites were formed. Monoliths obtained were highly crystalline. By changing the PLA concentration monoliths with controlled average pore sizes (170–1440 nm) and porosities (80–90%) were produced. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 98–108     

Characterization of Highly Porous Materials from Cellulose Carbamate

Highly porous cellulose was formed by gelation of cellulose carbamate solutions in caustic soda. Two methods for gel preparation were optimized for the formation of beads and bulky materials – the chemical precipitation from dilute sulfuric acid and the thermal gelation by annealing at elevated temperatures. Various methods were used for characterizing of the pores of low density materials: scanning electron microscopy, small angle X-ray scattering, mercury intrusion and nitrogen sorption. These methods were optimized and used for characterizing the complete pore system from micro to macro pores. The effects of different preparation (cellulose carbamate concentration in caustic soda) and processing (precipitation, drying and pyrolysis) on the pore structure were studied by the set of complementary methods. Aerocell samples with a minimum density of 0.06 g/cm³ were prepared from cellulose carbamate. They are characterized by a broad pore size distribution ranging from 0.5 nm to 1 mm, specific internal surfaces of up to 660 m²/g and total pore volumes of up to 18 cm³/g.     

Acrylamide-based monoliths as robust stationary phases for capillary electrochromatography

A method is described for the synthesis of rigid, macroporous polymers (monoliths) to be used as stationary phases in capillary electrochromatography (CEC). The procedure reproducibly results in columns with good mechanical and chemical stability. Once the procedure was optimized, it yielded the desired CEC columns in nearly 100% of the cases. The batch-to-batch standard deviation of the migration of the electroosmotic flow (EOF) marker for nine randomly chosen columns was 5%. The polymerization is carried out inside the capillary, an aqueous phase is used as solvent. Monomers based on acrylamides with varying hydrophilicity were used to introduce the interactive moieties together with piperazine diacrylamide as cross-linker and vinylsulfonic acid as provider of the charged, EOF-producing moieties. The pore size of the monoliths was adjusted by adding varying amounts of ammonium sulfate to the reaction mixture. In this manner, the average pore size of a given monolith could be reproducibly adjusted to values ranging from 50 nm to 1.3 microm. The procedure was optimized for four particular types of monoliths, which differed in hydrophobicity. The latter was adjusted by introducing suitable co-monomers, such as alkyl chain-bearing molecules, into the monolithic structure. Attempts to systematically investigate the chromatographic behavior of the monolithic stationary phases were made, using a model mixture of aromatic compounds as sample. The standard deviations for the run-to-run reproducibility of the retention times for unretained and retained analytes were <1.5%. Flat Van Deemter curves were measured even at elevated flow-rates (2 mm/s). Plate heights between 10 and 15 microm were measured in this range. The retention order was taken as the principal indication for the chromatographic mode. The separation was found to be governed neither by pure reversed-phase nor by pure normal-phase chromatography, even on monoliths, where large amounts of C6 ligands had been introduced.     

聚合物整体固定相的制备及条件优化

采用无搅动原位聚合模式,在聚醚醚酮柱管中直接制备了聚合物整体固定相。通过扫描电镜观察到该整体固定相的孔径分布呈双峰模式,且孔结构均匀。用压汞法测定了该固定相的孔径分布、孔隙率及比表面积等参数,考察了致孔剂组成、聚合温度及交联剂含量等参数对固定相孔结构的影响,并对制备条件进行了优化。测定了流速与柱前压的关系,实验表明此整体固定相具有良好的通透性。通过对山羊血清和低聚核苷酸的分离分析,证明了所制备的整体固定相适合用于生物大分子的分离纯化。     

Preparation and HPLC applications of rigid macroporous organic polymer monoliths

Rigid porous polymer monoliths are a new class of materials that emerged in the early 1990s. These monolithic materials are typically prepared using a simple molding process carried out within the confines of a closed mold. For example, polymerization of a mixture comprising monomers, free-radical initiator, and porogenic solvent affords macroporous materials with large through-pores that enable applications in a rapid flow-through mode. The versatility of the preparation technique is demonstrated by its use with hydrophobic, hydrophilic, ionizable, and zwitterionic monomers. Several system variables can be used to control the porous properties of the monolith over a broad range and to mediate the hydrodynamic properties of the monolithic devices. A variety of methods such as direct copolymerization of functional monomers, chemical modification of reactive groups, and grafting of pore surface with selected polymer chains is available for the control of surface chemistry. Since all the mobile phase must flow through the monolith, the convection considerably accelerates mass transport within the molded material, and the monolithic devices perform well, even at very high flow rates. The applications of polymeric monolithic materials are demonstrated mostly on the separations in the HPLC mode, although CEC, gas chromatography, enzyme immobilization, molecular recognition, advanced detection systems, and microfluidic devices are also mentioned.     

Influence of lignin on cellulose-NaOH-water mixtures properties and on Aerocellulose morphology

Microcrystalline cellulose and organosolv lignin, both dissolved in 8%NaOH-water, were mixed with the objective to study the influence of lignin on the properties of cellulose solutions and on the morphology of dry porous materials. Mixture viscosity and gelation were investigated. Cellulose-lignin gels were regenerated in aqueous acid baths and dried under supercritical CO₂ to obtain Aerocellulose, an aerogel-like material. The presence of lignin in the mixture speeded up gelation. During regeneration part of lignin was washed out. This created large pores and channels in the dry materials. The overall results obtained showed that cellulose and lignin are not compatible in the solvent used.     

Synthesis and characterization of SiC materials with hierarchical porosity obtained by replication techniques

Porous silicon carbide monoliths were obtained using the infiltration of preformed SiO(2) frameworks with appropriate carbon precursors such as mesophase pitch. The initial SiO(2) monoliths possessed a hierarchical pore system, composed of an interpenetrating bicontinuous macropore structure and 13 nm mesopores confined in the macropore walls. After carbonization, further heat treatment at ca. 1,400 degrees C resulted in the formation of a SiC-SiO(2) composite, which was converted into a porous SiC monolith by post-treatment with ammonium fluoride solution. The resulting porous SiC featured high crystallinity, high chemical purity and showed a surface area of 280 m(2) g(-1) and a pore volume of 0.8 ml g(-1).     

Hierarchical porous materials made by drying complex suspensions

Porous structures containing pores at different length scales are often encountered in nature and are important in many applications. While several processing routes have been demonstrated to create such hierarchical porous materials, most methods either require chemical gelation reactions or do not allow for the desired control of pore sizes over multiple length scales. We describe a versatile and simple approach to produce tailor-made hierarchical porous materials that relies solely on the process of drying. Our results show that simple drying of a complex suspension can lead to the self-assembly of droplets, colloidal particles and molecular species into unique 3D hierarchical porous structures. Using a microfluidic device to produce monodisperse templating droplets of tunable size, we prepared materials with up to three levels of hierarchy exhibiting monodisperse pores ranging from 10 nm to 800 μm. While the size of macropores obtained after drying is determined by the size of initial droplets, the interconnectivity between macropores is strongly affected by the type of droplet stabilizer (surfactants or particles). This simple route can be used to prepare porous materials of many chemical compositions and has great potential for creating artificial porous structures that capture some of the exquisite hierarchical features of porous biological materials.     

Towards stationary phases for chromatography on a microchip: molded porous polymer monoliths prepared in capillaries by photoinitiated in situ polymerization as separation media for electrochromatography

Photoinitiated free radical polymerization has been used for the preparation of porous polymer monoliths within UV transparent fused silica capillaries and quartz tubes. These formats were used as models for the preparation of the separation media within channels of microfabricated devices. A mixture of ethylene dimethacrylate, butyl methacrylate, and 2-acrylamido-2-methyl-1-propanesulfonic acid was polymerized in the presence of a porogenic solvent consisting of 1-propanol, 1,4-butanediol, and water at room temperature under UV irradiation. Modification of the porogen composition enables the tailoring of pore size within the broad range from ca. 100 to 4000 nm. Scanning electron micrographs confirmed the homogeneity of the porous structure of the materials prepared, even in a quartz tube with a diameter as large as 4 mm. Separation properties of the resulting capillary columns were tested in capillary electrochromatography (CEC) mode using a mixture of thiourea and eight aromatic compounds. Plate number as high as 210 000 plates/m were found for a capillary column with optimized porous properties. The monolithic columns were also able to separate mixtures of peptides.     

Macroporous molecularly imprinted polymer/cryogel composite systems for the removal of endocrine disrupting trace contaminants

A new concept for the preparation of selective sorbents with high flow path properties is presented by embedding molecularly imprinted polymers (MIPs) into various macroporous gels (MGs). A MIP was first synthetized with 17beta-estradiol (E2) as template for the selective adsorption of this endocrine disrupter. The composite macroporous gel/MIP (MG/MIP) monoliths were then prepared at subzero temperatures. Complete recovery of E2 from a 2 microg/L aqueous solution was achieved using the polyvinyl alcohol (PVA) MG/MIP monoliths whereas only 49-74% was removed with non-imprinted polymers (when no template was used). The PVA MG/MIP monolith columns were operated at almost 10 times higher flow rate (50 mL/min) compared to the MIP columns with operation flow rate of 1-5 mL/min. The possibility for processing the particulate containing wastewater effluents at high flow rates with selectivity on E2 removal, as well as the easy preparation of the monoliths, make the macroporous MG/MIP systems attractive and robust sorbents for the clean up of water from endocrine disrupting trace contaminants.     

Polymerised bicontinuous microemulsions as stationary phases for capillary electrochromatography

Summary Polymerisation of bicontinuous microemulsions yields porous monolithic structures with well defined pore sizes that are potentially suitable for use as stationary phases for capillary electrochromatography (CEC). A variety of pore sizes can be achieved by altering the composition of the microemulsion, which typically consists of butyl methacrylate (BMA) and ethylene glycol dimethacrylate (EGDMA) as the polymerisable oil phase. The aqueous phase consists of water, a surfactant (sodium dodecyl sulphate, SDS) and a co-surfactant (1-propanol). 2-acrylamido-2-methyl-1-propane sulfonic acid (AMPS) is also added to provide charges along the polymer backbone to allow electroosmotic flow (EOF) to occur. SEM analysis shows that in-situ polymerisation yields a monolithic structure with a porous topography. Investigations have shown that these monoliths are easy to prepare, robust and suitable for the separation of phthalates. They generate higher linear velocities than are achieved using the silica based HPLC packings normally used for CEC.     

Liquid-phase synthesis and application of monolithic porous materials based on organic–inorganic hybrid methylsiloxanes, crosslinked polymers and carbons

Our recent progress in porous materials based on organic–inorganic hybrids, organic crosslinked polymers, and carbons is summarized. Flexible aerogels and aerogel-like xerogels with the polymethylsilsesquioxane (PMSQ) composition are obtained using methyltrimethoxysilane (MTMS) as the sole precursor. Preparation process and the flexible mechanical properties of these aerogels/xerogels are overviewed. As the derivative materials, hierarchically macro- and mesoporous PMSQ monoliths and marshmallow-like soft and bendable porous monoliths prepared from dimethyldimethoxysilane /MTMS co-precursors have been obtained. Organic crosslinked polymer monoliths with well-defined macropores are also tailored using gelling systems of vinyl monomers under controlled/living radical polymerization. The obtained polymer monoliths are carbonized and activated into activated carbon monoliths with well-defined pore properties. The activated carbon monoliths exhibit good electrochemical properties as the monolithic electrode. Some possibilities of applications for these porous materials are also discussed.     

Fast, noninvasive and simultaneous near-infrared spectroscopic characterisation of physicochemical stationary phases' properties: from silica particles towards monoliths

The design of novel stationary phases is a permanent demanding challenge in chromatographic separation science to enable analysis with enhanced selectivity, specificity and speed. Therefore, the characterisation of chemical and physical properties is next to calculation of chromatographic parameters essential. Conventionally, chemical parameters including surface coverage are determined by burning combustion or frontal analysis, physical parameters including particle size, pore size, pore volume and surface area are determined by SEM, mercury intrusion porosimetry (MIP) and Brunauer-Emmett-Teller (BET). All these methods are time consuming, invasive and require besides special equipment some special trained laboratory staff. Therefore, we introduced near-infrared spectroscopy (NIRS) as a noninvasive, easy-to-handle technology with wavenumber ranging from 4000 to 10,000 cm(-1) enabling analysis within only a few seconds at higher precision than the conventional methods. Investigated materials comprise porous and nonporous silica gel, carbon-based nanomaterials (fullerenes), polymer beads and monoliths. Different carriers themselves and their kind of derivatisations (RP, normal-phase, ion-exchanger, IMAC (immobilised metal affinity chromatography), affinity) can be determined by applying principal component analysis (PCA) of recorded spectra. Partial least square regression (PLSR) enables the determination of particle size, pore size, pore volume, porosity, total porosity and surface area with one single measurement. For the optimised design of well-defined polymer beads and monoliths, real-time in situ monitoring to control, e. g. particle and pore sizes as well as monomer content during the polymerisation process, can be extremely helpful. In this article, the advantages of this fast, noninvasive high-throughput NIRS methods are summarised, discussed in detail and different applications of the individual characterised materials are shown.