Anisotropic Hardening of Sheet Metals at Elevated Temperature: Tension-Compressions Test Development and Validation

New test equipment has been developed to measure the in-plane cyclic behavior of sheet metals at elevated temperatures. The tester has clamping dies with adjustable side force to prevent the sheet specimens from buckling during compressive loading. In addition to the room temperature experiment, cartridge type heaters are inserted in the clamping dies so that the specimen can be heated up to 400 °C during the cyclic tests. For the strain measurement, a non-contact type laser extensometer is used. In order to validate the newly developed test device, the tension-compression (and compression-tension) tests under pre-strains and various temperatures have been performed. As model materials, the aluminum alloy sheet which exhibits a large Bauschinger effect and the magnesium alloy sheet which exhibits different amounts of asymmetry under cyclic loading are used. The developed device can be well-suited to measure the cyclic material behavior, especially the anisotropic and asymmetric hardening of light-weight materials.     

Experimental evaluation and constitutive modeling of non-proportional deformation for asymmetric steels

Recently non-proportional deformation has received increased attention from researchers working in the area of experimental and computational modeling of metal deformation. However, most of them are numerical in nature with limited experimental data available, making it further difficult to model non-proportional deformation. In the present work, two-stage uniaxial tests, along with uniaxial cyclic and biaxial tests for different stress ratios, have been performed to evaluate deformation behavior of ultra-low carbon high strength automotive steel. Behaviors like cross-effect and hardening stagnation, which are attributed to the evolution of complex dislocation structures, were observed in this steel. It was also noticed that this steel exhibits tension-compression asymmetry. As for constitutive modeling, a modified asymmetric yield function is proposed to be used with a combined isotropic-kinematic hardening model. Also methods to account for the hardening stagnation during reverse loading and the cross-effect during two-stage deformation are proposed. The resulting constitutive model showed reasonably good agreement with experimental results.     

Cyclic thermomechanical behavior of a polycrystalline pseudoelastic shape memory alloy

In this work, 3D finite element modeling is employed to examine the thermomechanical behavior of a polycrystalline Ni-Ti shape memory alloy in the pseudoelastic regime. It is shown that the tension-compression asymmetry during uniaxial cyclic loading is due to a preferred orientation of the crystallographic texture. In pure shear loading, the thermomechanical behavior exhibits symmetry in both senses of shear, due to the fiber texture of the specimen bar stock. It is also shown that the apparent strain rate-dependence is due to thermomechanical coupling with latent heat generation/absorption during phase transformation.     

Cyclic plasticity modeling with the distribution of non-linear relaxations approach

Motivated by the distribution of non-linear relaxation (DNLR) approach, a phenomenological model is proposed in order to describe the cyclic plasticity behavior of metals under proportional and non-proportional loading paths with strain-controlled conditions. Such a model is based on the generalization of the Gibbs's relationship outside the equilibrium of uniform system and the use of the fluctuation theory to analyze the material dissipation due to its internal reorganization. The non-linear cyclic stress–strain behavior of metals notably under complex loading is of particular interest in this study. Since the hardening effects are described appropriately and implicitly by the model, thus, a host of inelastic behavior of metals under uniaxial and multiaxial cyclic loading paths are successfully predicted such as, Bauschinger, strain memory effects as well as additional hardening. After calibrating the model parameters for two metallic materials, the model has demonstrated obviously its ability to describe the cyclic elastic-inelastic behavior of the nickel base alloy Waspaloy and the stainless steel 316L. The model is then implemented in a commercial finite element code simulating the cyclic stress–strain response of a thin-walled tube specimen. The numerical responses are in good agreement with experimental results.     

Evaluation of elastic moduli of bilaminate filament-wound composites

This paper investigates the elastic behavior of bilaminate-composite coupons segmented from a filament-wound rocket case and of a laboratory prepared flat panel for direct tension-compression and flexural loading under static and dynamic conditions. New methods of testing have been developed which are primarily applicable to composite constructions. The dynamic test consists of exciting the primary free-free resonant mode of a specimen. Flexure tests utilizing a unique pure-bend system are employed for the static evaluations. The composite moduli determined from the static and dynamic test are compared with analytic values. The analytic values for the composite are derived from tension-compression and flexure analytical models using the material properties of the constituents. The measured elastic moduli compared favorably with analytical prediction and are indicative of the history of loading effects as well as the crazed condition of the composite constructions. The moduli determined by the dynamic test showed the closest agreement with analytic values, with a difference of 0 to 16 percent.     

Unusual plastic deformation and damage features in titanium: Experimental tests and constitutive modeling

In this paper, we present an experimental study on plastic deformation and damage of polycrystalline pure HCP Ti, as well as modeling of the observed behavior. Mechanical characterization data were conducted, which indicate that the material is orthotropic and displays tension-compression asymmetry. The ex-situ and in-situ X-ray tomography measurements conducted reveal that damage distribution and evolution in this HCP Ti material is markedly different than in a typical FCC material such as copper. Stewart and Cazacu (2011) anisotropic elastic/plastic damage model is used to describe the behavior. All the parameters involved in this model have a clear physical significance, being related to plastic properties, and are determined from very few simple mechanical tests. It is shown that this model predicts correctly the anisotropy in plastic deformation, and its strong influence on damage distribution and damage accumulation. Specifically, for a smooth axisymmetric specimen subject to uniaxial tension, damage initiates at the center of the specimen, and is diffuse; the level of damage close to failure being very low. On the other hand, for a notched specimen subject to the same loading the model predicts that damage initiates at the outer surface of the specimen, and further grows from the outer surface to the center of the specimen, which corroborates with the in-situ tomography data.     

Modeling the Bauschinger effect for sheet metals,part I: theory

It is essential to model the Bauschinger effect correctly for sheet metal forming process simulation and subsequent springback prediction when material points are subjected to cyclic loading conditions. The combined nonlinear hardening model for time independent cyclic plasticity, proposed by Chaboche and co-workers, is examined and a simple modification is suggested for the isotropic part of the hardening rule to utilize the conventional tensile test data directly. This modification is useful for the materials whose reverse loading curves saturate to the monotonic loading curve. In addition, an anisotropic nonlinear kinematic hardening model (ANK model) is proposed in an attempt to represent the Bauschinger effect more realistically. Possible offset in flow stress is modeled by treating the back stress evolution during reverse loading differently from the initial loading. This strategy coupled with the modified isotropic hardening rule seems to provide a way to model the Bauschinger effect consistently over multiple cycles. Two types of auto-body alloys are examined in this paper. Associated material parameters are determined by employing available tension-compression test data and multi-cycle bend test data. A developed finite element formulation is applied to analyze simple validation type of problems. The cyclic stress–strain curves generated from the proposed ANK model match remarkably well with measured data.     

一种基于电磁霍普金森杆的材料动态包辛格效应测试装置及方法

金属材料在复杂载荷条件下的动态力学行为研究一直备受关注,但受限于实验设备,金属材料的动态包辛格效应响应一直都难以获得。为了探究金属材料的包辛格效应与应变率效应之间的关系,本文中提出一种基于电磁霍普金森杆(electromagnetic split Hopkinson bar,ESHB) 的非同步加载实验技术,为测试金属材料在高应变率加载下的包辛格效应提供了一种有效的实验方法。本文中,首先介绍了非同步加载装置的主要特点,即可以用两列由脉冲发生器产生的应力波对受载试样进行连续的一次动态拉-压循环加载,且加载过程保证了应力波的一致性。分析了应力波对试样加载过程中的波传播历程,确保了加载过程的连续性。随后介绍了动态加载过程,数据处理方法和波形分离手段,并对动态加载过程进行应力平衡性分析,论证了实验装置的可靠性。最后采用该方法测试了5%预应变下6061铝合金动态压缩-动态拉伸的包辛格效应,并与准静态下的实验结果进行对比。实验结果表明,该材料单轴压缩没有明显的应变率效应,但其包辛格效应具有应变率依赖性,高应变率下材料的包辛格应力影响因子由0.07增大至0.17,具有显著的提升,这对传统意义上铝合金材料应变率不敏感的结论提出了挑战。

     

Thermomechanical cyclic behavior modeling of Cu-Al-Be SMA materials and structures

This paper concerns the behavior of Cu-Al-Be polycrystalline shape memory alloys under cyclic thermomechanical loadings. Sometimes, as shown by many experimental observations, a permanent inelastic strain occurs and increases with the number of cycles. A series of cyclic thermomechanical tests has been carried out and the origin of the residual strain has been identified as residual martensite. These observations have been used to develop a 3D macroscopic model for the superelasticity and stress assisted memory effect of SMAs able to describe the evolution of permanent inelastic strain during cycles. The model has been implemented in a finite elements code and used to simulate the behavior of antagonistic actuators based on SMA springs under cyclic thermomechanical loading with a residual displacement appearance.     

A viscoplastic constitutive model incorporating dynamic strain aging effect during cyclic deformation conditions

In this paper, a viscoplastic constitutive model previously proposed by the authors was extended to apply to the cyclic deformation analysis of the modified 9Cr-1Mo steel. A series of cyclic deformation tests were conducted on modified 9Cr-1Mo steel at various temperatures, including those under anisothermal conditions. Furthermore, cyclic evolution of state variables used in the authors' constitutive model was experimentally measured. Based on the test results, cyclic softening behavior depending on the temperature and its history was introduced into the constitutive model. The extended model was applied to simulations of inelastic deformation behavior under monotonic tension, stress relaxation, creep, isothermal cyclic deformations including stress relaxation and anisothermal cyclic deformations. It was found that the present constitutive model has a capability of describing the inelastic deformation behavior of modified 9Cr-1Mo steel adequately at various loading conditions.     

一种基于SHTB的Ⅱ型动态断裂实验技术

冲击剪切载荷作用下动态断裂韧性的测定是材料力学性能和断裂行为研究中重要组成部分.为了测定材料的Ⅱ型动态断裂韧性,许多学者采用不同的试样与实验方法进行了实验,但限于实验条件,裂纹断裂模式往往是I+Ⅱ复合型,而不是纯Ⅱ型,因而不能准确测得材料的Ⅱ型动态断裂韧性.鉴于此,本文基于分离式霍普金森拉杆(split Hopkinson tension bar,SHTB)实验技术,提出一种改进的紧凑拉伸剪切(modified compact tension shear,MCTS)试样,通过夹具对MCTS试样施加约束,从而保证试样按照纯Ⅱ型模式断裂.采用实验-数值方法对MCTS试样动态加载过程进行分析,将实验测得的波形输入有限元软件ANSYS-LSDYNA,得到了裂纹尖端应力强度因子-时间曲线,并与紧凑拉伸剪切(compact tension shear,CTS)试样进行了对比.同时采用数字图像相关法进行了实验,验证了有限元分析结果.结果表明,MCTS试样在整个加载过程中K_I K_Ⅱ,裂纹没有张开;而CTS试样在同样的加载过程中K_IK_Ⅱ,出现裂纹张开现象.这说明MCTS试样能够准确地测定材料的Ⅱ型动态断裂韧性,为材料动态力学测试提供了一种有效的实验技术.     

功能材料双轴拉伸十字板试件的优化设计

在对Demmerle和Boehler提出的一个基于试件实验区应力标准差的数学判据进行修正的基础上,将这一判据应用于有限元方法中,通过 ABAQUS有限元软件计算出试件实验区的应力分布,结合Powell优化设计方法,实现了对各向同性形状记忆合金材料双轴拉伸十字板试件的最优化设计.优化设计所得试件的应力位移分布图与原有的Kelly试件迸行了比较,结果表明经过优化的试件在满足双轴试验要求方面有了明显的改进.同时验证了在各向同性材料下优化所得的试件同样适用于各向异性材料.最后,对形状记忆合金相变过程在试验区中引起的应力应变变化进行了数值模拟,其结果表明优化试件完全能够满足记忆合金材料双轴实验的要求.     

The Chaboche nonlinear kinematic hardening model: calibration methodology and validation

This work studies how a nonlinear kinematic model aimed for cyclic plasticity could be put into effect and used within a FEM code. A correct modeling of cyclic elasto-plastic behavior can be exploited in low-cycle fatigue life investigation as well as in manufacturing problems related to springback prediction. The chosen formulation has been proposed by Chaboche, and it is implemented in most of the commercial codes used for nonlinear FEM simulations. At first, a procedure for the proper identification of unknown material model parameters has been put forward. This calibration, based on the data collected from experimental low-cycle fatigue tests, has been performed by means of an inverse method. Laboratory tests differ according to the type of material under investigation. A classification can be operated distinguishing between specimens obtained from bulk materials or from sheet metals. For the former, standard tension-compression tests have been performed, while for the latter, a dedicated testing equipment for three-point bend cyclic tests has been devised. Then, further experimental tests have been run to check model transferability: different strain per cycle amplitudes, asymmetric strain cycling and different stress triaxiality levels have been investigated. For each of these tests, experimental vs. FEM results have been analyzed to show the level of agreement that has been reached.     

周期荷载作用下煤岩声发射特征的颗粒流模拟

为研究周期荷载应力水平对煤样声发射特征的影响,采用PFC数值软件开展了 3种不同应力水平的等幅周期荷载数值模拟试验,分析了周期荷载应力水平对煤样破坏循环次数、声发射计数及损伤演化特征的影响.研究结果表明:周期荷载作用下,煤样破坏过程中的声发射活动呈现初始、相对平静和活跃三阶段演化规律,且在煤样破坏前的周期荷载卸载阶段及...     

96.5Sn-3.5Ag钎料合金的时相关单轴应变循环变形行为及其本构关系研究

在室温下对96.5Sn-3.5Ag钎料合金进行了不同加载波形下的单轴应变循环实验。研究了在具有不同保持时间、不同应变率、不同应变幅值及其历史对材料的循环变形行为的影响。基于材料时相关变形行为,提出了统一粘塑性本构模型,并对该材料的变形行为进行本构模拟。实验结果表明:该钎料合金单轴变形行为具有应变率、保持时间以及应变幅值依赖性。本构关系的预言结果与实验结果吻合得一致性说明该种模型能够很好地描述材料的单轴应变循环变形行为。     

An updated version of the multimechanism model for cyclic plasticity

In this paper we consider the elastoplastic behavior of the 304L stainless steel under cyclic loading at room temperature. After the experimental investigations presented in Taleb and Hauet (2009), the present work deals with modeling in the light of the new observations. An improved version of the multimechanism model is proposed in which the isotropic variable is revisited in order to take into account the non-proportional effect of the loading as well as the strain memory phenomenon. A particular attention has been paid to the identification process in order to capture the main important phenomena: relative parts of isotropic and kinematic hardening, time dependent effects, non-proportionality effect, strain amplitude dependence. Only strain controlled tests have been used for the identification process. The capabilities of the model with “only” 17 parameters are evaluated considering a number of proportional and non-proportional stress and strain controlled tests.     

Thermomechanical coupling in shape memory alloys under cyclic loadings: Experimental analysis and constitutive modeling

In this paper, we examine the influence of thermomechanical coupling on the behavior of superelastic shape memory alloys subjected to cyclic loading at different loading rates. Special focus is given to the determination of the area of the stress-strain hysteresis loop once the material has achieved a stabilized state. It is found that this area does not evolve monotonically with the loading rate for either transient or asymptotic states. In order to reproduce this observation analytically, a new model is developed based on the ZM model for shape memory alloys which was modified to account for thermomechanical coupling. The model is shown to predict the non-monotonic variation in hysteresis area to good accord. Experimentally observed variations in the temperature of SMA test samples are also correctly reproduced for lower strain rates.     

Determination of mechanical properties of the bones of the skull

This paper presents the initial results of a research project concerning the mechanism of head injury. In order to begin to define the mechanism, it is necessary to determine mechanical properties of the various skull bones, organize them into constitutive equations, and develop a structural model of the skull. The material presented is concerned primarily with the development of experimental procedures and the results which have been obtained. The specimen-testing program has been split into four parts: (1) The procural of 3/4-in. and 11/2-in.-diam plugs from human skulls at autopsy and the precise determination of specimen location and orientation; (2) the fabrication and strain gaging of small test specimens for basic tension, compression, tension-compression, and shear tests; (3) the conducting of tests; and (4) the correlation of experimental findings with microscopic structure by standard and nonstandard techniques of histology.     

Anisotropic hardening equations derived from reverse-bend testing

The plastic response of materials during reverse loading has practical consequences for common sheet forming operations in terms of loads, localization behavior, and springback. However, it is difficult to measure the reverse loading (Bauschinger effect) in sheet materials because of their propensity to buckle. A simple reverse-bend test was constructed and used to investigate the cyclic loading of three automotive body alloys. The results showed that consideration of the Bauschinger effect is essential to obtaining agreement with such results. An inverse procedure was used to determine anisotropic hardening law parameters. Laws obtained in this way were compared with ones generated by more sensitive tension-compression tests appearing in the literature for the same alloys. The two laws were significantly different, but both produced accurate simulations of reverse-bend test load–displacement curves. Several artificial material models were then constructed to simulate the reverse-bend test and thus to probe its sensitivity to material constitutive equation details. For materials whose reverse-loading response varies with the level of prestrain, as is the case for each of the three alloys tested, a wide range of constitutive response is capable of producing identical reverse-bending behavior. The results show that inverse procedures applied to the reverse-bend test do not provide unique results, and thus the usefulness of the reverse-bend test for such investigations is limited.     

Viscoelasticity of brain corpus callosum in biaxial tension

Computational models of the brain rely on accurate constitutive relationships to model the viscoelastic behavior of brain tissue. Current viscoelastic models have been derived from experiments conducted in a single direction at a time and therefore lack information on the effects of multiaxial loading. It is also unclear if the time-dependent behavior of brain tissue is dependent on either strain magnitude or the direction of loading when subjected to tensile stresses. Therefore, biaxial stress relaxation and cyclic experiments were conducted on corpus callosum tissue isolated from fresh ovine brains. Results demonstrated the relaxation behavior to be independent of strain magnitude, and a quasi-linear viscoelastic (QLV) model was able to accurately fit the experimental data. Also, an isotropic reduced relaxation tensor was sufficient to model the stress-relaxation in both the axonal and transverse directions. The QLV model was fitted to the averaged stress relaxation tests at five strain magnitudes while using the measured strain history from the experiments. The resulting model was able to accurately predict the stresses from cyclic tests at two strain magnitudes. In addition to deriving a constitutive model from the averaged experimental data, each specimen was fitted separately and the resulting distributions of the model parameters were reported and used in a probabilistic analysis to determine the probability distribution of model predictions and the sensitivity of the model to the variance of the parameters. These results can be used to improve the viscoelastic constitutive models used in computational studies of the brain.