Interlaboratory studies of highly permeable thin‐film composite polyamide nanofiltration membrane

The aim of this paper is to survey interlaboratory studies of performance data to produce highly permeable thin‐film composite (TFC) polyamide nanofiltration (NF) membrane in the form of flat sheet at bench scale. TFC polyamide NF membranes were fabricated via interfacial polymerization of 1,3‐phenylenediamine and trimesoyl chloride on porous polyethersulfone (PES) membrane. The NF membranes were characterized by atomic force microscopy (AFM), scanning electron microscopy (SEM), and cross‐flow filtration. The AFM and SEM analyses indicated that a rough and dense film was formed on the PES support membrane. The permeability and NaCl rejection of the NF membrane prepared at the presence of camphor sulfonic acid as pH regulator and triethylamine as accelerator in the aqueous solution were 21 l m^?2 h^?1 and 70%, respectively. In order to estimate the repeatability and reproducibility standard deviations, the development of an interlaboratory study was conducted by measurements of permeation flux and salt rejection of the synthesized membranes. Repeatability standard deviation of the permeation flux data for the membrane based on optimum formulation was 1.99, and reproducibility standard deviation was 3.55. Also based on this trend, repeatability standard deviation of the salt rejection data was 1.57, and reproducibility standard deviation was 4.11. The American Society for Testing and Materials standard E691‐05 was used for data validation of the repeatability and reproducibility standard deviations and consistency statistics. Copyright © 2011 John Wiley & Sons, Ltd.     

Two-Dimensional LDH Film Templating for Controlled Preparation and Performance Enhancement of Polyamide Nanofiltration Membranes

Tailored design of high-performance nanofiltration membranes that can be used in a variety of applications such as water desalination, resource recovery, and sewage treatment is desirable. Herein, we describe the use of layered double hydroxides (LDH) intermediate layer to control the interfacial polymerization between trimesoyl chloride (TMC) and piperazine (PIP) for the preparation of polyamide (PA) membrane. The dense surface of LDH layer and its unique mass transfer behavior influence the diffusion of PIP, and the supporting role of the LDH layer allows the formation of ultrathin PA membranes. By only changing the concentration of PIP, a series of membranes with controllable thickness from 10 to 50 nm and tunable crosslinking-degree can be prepared. The membrane prepared with a higher concentration of PIP shows excellent performance for divalent salt retention with water permeance of 28 Lm⁻² h⁻¹ bar⁻¹, high rejection of 95.1 % for MgCl₂ and 97.1 % for Na₂SO₄. While the membrane obtained with a lower concentration of PIP can sieve dye molecules of different sizes with a flux of up to 70 Lm⁻² h⁻¹ bar⁻¹. This work demonstrates a novel strategy for the controllable preparation of high-performance nanofiltration membranes and provides new insights into how the intermediate layer affects the IP reaction and the final separation performance.     

Electrochemical Interfacial Polymerization toward Ultrathin COF Membranes for Brine Desalination

Ultrathin covalent organic framework (COF) membranes are urgently demanded in molecular/ionic separations. Herein, we reported an electrochemical interfacial polymerization strategy to fabricate ultrathin COF membranes with thickness of 85 nm, by actively manipulate self-healing effect and self-inhibiting effect. The resulting COF membrane exhibited superior performance in brine desalination with the permeation flux of 92 kg m⁻² h⁻¹ and the rejection of 99.96 %. Our electrochemical interfacial polymerization strategy enriches the fabrication approach of COF membranes and facilitates the rational design of ultrathin membranes.     

Fabrication and Performance of a Low Operating Pressure Nanofiltration Poly（vinyl chloride） Hollow Fiber Membrane

A low operating pressure nanofiltration membrane is prepared by interfacial polymerization between m-phenylenediamine(MPDA) and trimesoyl chloride(TMC) using PVC hollow fiber membrane as supporting.A series of PVC nanofiltration membranes with different molecular weight cutoff(MWCO) can be obtained by controlling preparation conditions.Chemical and morphological characterization of the membrane surface was carried out by FTIR-ATR and SEM.MWCO was characterized by filtration experiments.The preparation conditions were investigated in detail.At the optimized conditions(40 min air-dried time,aqueous phase containing 0.5% MPDA,0.05% SDS and 0.6% acid absorbent,oil phase containing 0.3% TMC,and 1 min reaction time),under 0.3 MPa,water flux of the gained nanofiltration membrane reaches 17.8 L/m2·h,and the rejection rates of methyl orange and MgSO4 are more than 90% and 60%,respectively.     

Self‐Assembled Asymmetric Block Copolymer Membranes: Bridging the Gap from Ultra‐ to Nanofiltration

The self‐assembly of block copolymers is an emerging strategy to produce isoporous ultrafiltration membranes. However, thus far, it has not been possible to bridge the gap from ultra‐ to nanofiltration and decrease the pore size of self‐assembled block copolymer membranes to below 5 nm without post‐treatment. It is now reported that the self‐assembly of blends of two chemically interacting copolymers can lead to highly porous membranes with pore diameters as small as 1.5 nm. The membrane containing an ultraporous, 60 nm thin separation layer can fully reject solutes with molecular weights of 600 g mol^?1 in aqueous solutions with a water flux that is more than one order of magnitude higher than the permeance of commercial nanofiltration membranes. Simulations of the membrane formation process by dissipative particle dynamics (DPD) were used to explain the dramatic observed pore size reduction combined with an increase in water flux.     

磺化纤维素纳米纤维多孔膜支撑的高通量纳滤膜的制备及脱盐性能

以细菌纤维素为原材料, 先后通过NaIO₄和NaHSO₃氧化还原反应制备了表面部分磺酸化的细菌纤维素(SBC)纳米纤维. 利用SBC纳米纤维多孔膜替代传统的超滤膜作为支撑底膜, 结合界面聚合反应调控制得复合纳滤膜, 并对其纳滤性能进行研究. 结果表明, 制备得到了对Na₂SO₄和MgSO₄具有高截留率(>96%)和超高分离通量(>320 L·m ^-2·h ^-1·MPa ^-1)的新型纳滤膜.     

Silver nanoparticles immobilized on thin film composite polyamide membrane: characterization,nanofiltration, antifouling properties

Microbial biofouling is one of the major obstacles for reaching the ultimate goal of realizing a high permeability over a prolonged period of nanofiltration operation. In this study, the hybrid nanocomposite membranes consisting of silver (Ag) nanoparticles with antibiofouling capability on microorganism and polyamide (PA) were prepared by in situ interfacial polymerization and characterized by X‐ray photoelectron spectroscopy (XPS) and scanning electron microscope (SEM). The hybrid membranes were shown to possess the dramatic antibiofouling effect on Pseudomonas. In addition, Ag nanocomposite membranes had little influence on the performances of the membrane such as on water flux and salt rejection. SEM analysis results showed that all Pseudomonas were dead on the PA/Ag nanocomposite membrane, indicating the effectiveness of silver nanoparticles. This investigation offers a strong potential for possible use as a new type of antibiofouling membrane. Copyright © 2007 John Wiley & Sons, Ltd.     

Ultrathin pH‐Sensitive Nanoporous Membranes for Superfast Size‐Selective Separation

Stimuli‐responsive nanoporous membranes have attracted increasing interest in various fields due to their abrupt changes of permeation/separation in response to the external environment. Here we report ultrathin pH‐sensitive nanoporous membranes that are easily fabricated by the self‐assembly of poly(acrylic acid) (PAA) in a metal hydroxide nanostrand solution. PAA‐adsorbed nanostrands (2.5–5.0 nm) and PAA‐Cu^II nanogels (2.0–2.5 nm) grow competitively during self‐assembly. The PAA‐adsorbed nanostrands are deposited on a porous support to fabricate ultrathin PAA membranes. The membranes display ultrafast water permeation and good rejection as well as significant pH‐sensitivity. The 28 nm‐thick membrane has a water flux decrease from 3740 to 1350 L m^?1 h^?1 bar^?1 (pH 2.0 to 7.0) with a sharp decrease at pH 5.0. This newly developed pH‐sensitive nanoporous membranes may find a wide range of applications such as controlled release and size‐ and charge‐selective separation.     

Low‐voltage efficient electroosmotic pumps with ultrathin silica nanoporous membrane

In this work, an efficient electroosmotic pump (EOP) based on the ultrathin silica nanoporous membrane (u‐SNM), which can drive the motion of fluid under the operating voltage as low as 0.2 V, has been fabricated. Thanks to the ultrathin thickness of u‐SNM (～75 nm), the effective electric field strength across u‐SNM could be as high as 8.27 × 10⁵ V m^?1 in 0.4 M KCl when 1.0 V of voltage was applied. The maximum normalized electroosmotic flow (EOF) rate was as high as 172.90 mL/min/cm²/V, which was larger than most of other nanoporous membrane based EOPs. In addition to the ultrathin thickness, the high porosity of this membrane (with a pore density of 4 × 10¹² cm^?2, corresponding to a porosity of 16.7%) also contribute to such a high EOF rate. Moreover, the EOF rate was found to be proportional to both the applied voltage and the electrolyte concentration. Because of small electrokinetic radius of u‐SNM arising from its ultrasmall pore size (ca. 2.3 nm in diameter), the EOF rate increased with increasing the electrolyte concentration and reached the maximum at a concentration of 0.4 M. This dependence was rationalized by the variations of both zeta potential and electrokinetic radius with the electrolyte concentration.     

Two‐Dimensional Metal–Organic Framework Nanosheets for Membrane‐Based Gas Separation

Metal–organic framework (MOF) nanosheets could serve as ideal building blocks of molecular sieve membranes owing to their structural diversity and minimized mass‐transfer barrier. To date, discovery of appropriate MOF nanosheets and facile fabrication of high performance MOF nanosheet‐based membranes remain as great challenges. A modified soft‐physical exfoliation method was used to disintegrate a lamellar amphiprotic MOF into nanosheets with a high aspect ratio. Consequently sub‐10 nm‐thick ultrathin membranes were successfully prepared, and these demonstrated a remarkable H₂/CO₂ separation performance, with a separation factor of up to 166 and H₂ permeance of up to 8×10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ at elevated testing temperatures owing to a well‐defined size‐exclusion effect. This nanosheet‐based membrane holds great promise as the next generation of ultrapermeable gas separation membrane.     

Molecular layer‐by‐layer deposition of highly crosslinked polyamide films

A molecular layer‐by‐layer (mLbL) deposition process is demonstrated to synthesize conformal coatings of crosslinked polyamide. This process controls the rapid reaction of trimesoyl chloride and m‐phenylene diamine, unlike interfacial polymerization techniques which produce rough films and poorly defined network structure. Layer‐by‐layer polyamide films appear structurally similar to interfacially polymerized films with a linear film growth rate of ≈0.9 nm per cycle. Films made by mLbL deposition show a 70‐fold decrease in surface roughness as compared to a commercial, interfacially polymerized polyamide. Surface chemistry could be controlled based on which reaction step was performed last, leading to amine or carboxylic acid rich surfaces. With the ability to control chemical structure throughout the crosslinked network, this technique provides new routes to build polyamide films and improve analysis techniques for commercial applications such as reverse osmosis membranes. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

PES中空纤维复合纳滤膜的制备

采用界面聚合法制备聚醚砜（PES）中空纤维复合纳滤（NF）膜,讨论了制备条件对PES中空纤维复合NF膜性能的影响。实验结果表明,聚合反应时间、均苯三甲酰氯浓度、哌嗪浓度和酸吸收剂三乙胺浓度对复合NF膜性能有显著影响,同时二次反应能够提高复合NF膜的截留率,对2g／L的Na2SO4截留率可达到99．2％。     

界面聚合法制备聚哌嗪酰胺复合纳滤膜

以聚醚砜超滤膜为基膜,哌嗪(PIP)为水相单体,均苯三甲酰氯(TMC)为有机相单体,采用界面聚合法制备了复合纳滤膜,扫描电镜、表层的红外分析结果表明在基膜表面聚合了一层聚酰胺膜,膜性能测定结果表明膜表面荷负电,对不同无机盐的截留率为Na2SO4MgSO4MgCl2NaCl。界面聚合条件对膜性能的影响表明,最佳聚合条件为:PIP浓度0.5%～2%,TMC浓度0.15wt%～0.75wt%,聚合时间≥1min,热处理温度60℃～80℃,时间15 min左右。     

New type of nanofiltration membrane based on crosslinked hyperbranched polymers

Novel nanofiltration (NF) membrane was developed from hydroxyl-ended hyperbranched polyester (HPE) and trimesoyl chloride (TMC) by in situ interfacial polymerization process using ultrafiltration polysulfone membrane as porous support. Fourier transform infrared spectroscopy (FTIR-ATR), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and water contact angle (CA) measurements were employed to characterize the resulting membranes. The results indicated that the crosslinked hyperbranched polyester produced a uniform, ultra-thin active layer atop polysulfone (PSf) membrane support. FTIR-ATR spectra indicated that TMC reacted sufficiently with HPE. Water permeability and salts rejection of the prepared NF membrane were measured under low trans-membrane pressures. The resulting NF membranes exhibited significantly enhanced water permeability while maintaining high rejection of salts. The salts rejection increase was accompanied with the flux decrease when TMC dosage was increased. The flux and rejection of NF 1 for Na₂SO₄ (1 g/L) reached to 79.1 l/m² h and 85.4% under 0.3 MPa. The results encourage further exploration of NF membrane preparation using hyperbranched polymers (HBPs) as the selective ultra-thin layer.     

Mussel‐inspired method to decorate commercial nanofiltration membrane for heavy metal ions removal

Nanofiltration (NF) membranes have been widely used for the treatment of electroplating, aerospace, textile, pharmaceutical, and other chemical industries. In this work, halloysite nanotubes (HNTs) were directly anchored on the surface of commercial nanofiltration (NF) membrane by dopamine modification following advantageous bio‐inspired methods. SEM and AFM images were used to characterize the HNTs decorated membrane surface in terms of surface morphology and roughness. Water contact angle (WCA) was employed in evidencing the incorporation of HNTs and dopamine in terms of hydrophilicity or hydrophobicity. Augmentation of HNTs was found to obviously enhance the hydrophilicity and surface roughness resulting in improved water permeability of membrane. More importantly, the rejection ratios of membrane also increased during the removal of heavy metal ions from wastewater. The permeability and Cu²⁺ rejection ratio of modified NF membrane were as high as 13.9 L·m^?2·h^?1·bar^?1 and 74.3%, respectively. Incorporation of HNTs was also found to enhance the anti‐fouling property and stability of membrane as evident from long‐term performance tests. The relative concentration of HNTs and dopamine on membrane surface was optimized by investigating the trade‐off between water permeability and rejection ratio.     

Effect of aqueous and organic solutions on the performance of polyamide thin‐film‐composite nanofiltration membranes

Polyamide/polyacrylonitrile thin‐film‐composite (TFC) nanofiltration (NF) membranes for the separation of oleic acid dissolved in organic solvents (methanol and acetone) were interfacially prepared by the reaction of trimesoyl chloride in an organic phase with an aqueous phase containing piperazine and m‐phenylene diamine. The interfacial reaction was confirmed by an investigation of the attenuated total reflection infrared spectrum. The surface morphology of the polyamide TFC membranes was examined with scanning electron microscopy. The hydrophilic properties of the membrane surfaces were conjectured on the basis of the ζ potential and contact angle. The effects of the monomer concentrations of the monomer blends (aliphatic and aromatic diamines) and drying times on various aspects of membrane performance, such as the solvents (water, alcohols, ketones, and hexane), permeation rates, and organic solute [poly(ethylene glycol) 200 and oleic acid] rejection rates, were investigated. All the membranes showed good solvent resistance. The polar solvent flux for water and methanol was higher than that for a nonpolar solvent (hexane). The membranes gave good rejection rates of oleic acid dissolved in methanol and acetone. The NF membranes were compared with various commercial membranes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2151–2163, 2002     

Nanofiltration-like forward osmosis membranes on in-situ mussel-modified polyvinylidene fluoride porous substrate for efficient salt/dye separation

Here, polyvinylidene fluoride (PVDF) membranes were fabricated via non-solvent induced phase separation (NIPS) using dopamine (DA) and polyethyleneimine (PEI) as the hydrophilic additives, which has a loose surface and somewhat improved hydrophilicity. Then nanofiltration (NF)-like thin-film composite forward osmosis (TFC FO) membrane with a loose polyamide (PA) active layer on the blend membrane was synthesized via the interfacial polymerization. The as-prepared NF-like TFC FO membrane exhibited a high water flux (J_w) of 29.98 L m⁻² h⁻¹ and a much low specific salt flux (J_s/J_w) of 0.018 g/L, when 0.6 M NaCl was used as draw solution (DS). It had a superior rejection of malachite green (99.6% ± 0.1%) and a low rejection of NaCl (27.4% ± 4.2%), when filtrated malachite green/NaCl mixture solution in active layer-facing draw solution (AL-FS) mode. The results provide new insights on the design and preparation of FO membranes of selective separation for dyes from salty water.     

Performance of solvent-resistant membranes for non-aqueous systems: solvent permeation results and modeling

Membrane processes like reverse osmosis (RO) and nanofiltration (NF) can be low energy consuming operations as compared to the traditional chemical engineering unit operations and have been widely used for aqueous systems. Since such membrane processes are low energy consuming operations, their use in non-aqueous systems would offer considerable energy savings. Thus, the study is directed towards development and experimental verification of membrane materials and transport models to explain permeation properties of non-aqueous solvent systems. The understanding of polymer–solvent interactions is critical towards the development of suitable materials and also the prediction of the transport mechanisms.Pure solvent permeation studies were conducted to understand the mechanism of solvent transport through polymeric membranes. Different membrane materials (hydrophilic and hydrophobic) as well as different solvents (polar and non-polar) were used for the study. Pure solvent fluxes for hydrophilic membranes used showed that polar solvents (methanol, ethanol, iso-propanol) had a significantly higher flux (8–10 times) than that of the non-polar solvents (pentane, hexane, octane). On the contrary, the non-polar solvent flux was two to four times that of the polar solvents for hydrophobic membranes. For example, hexane flux at ∼13 bar through a hydrophobic silicone based NF membrane was ∼0.6×10⁻⁴ cm³/cm² s. And that through a hydrophilic aromatic polyamide based NF membrane was ∼6×10⁻⁴ cm³/cm² s. A simple model based on a solution-diffusion approach is proposed for predicting the pure solvent permeation through hydrophobic polymeric membranes. The model uses molar volume and viscosity of the solvent as parameters for predicting the pure solvent permeability. The model reasonably predicts the pure solvent permeation (R²=0.89, S.E.∼4%) for hydrophobic membranes. The model has also been experimentally verified using high solution temperatures and also literature experimental data. To extend the predictions to different membranes (hydrophilic and hydrophobic), surface energy and sorption values have been used as a parameter along with the solvent physical properties.     

Study on a novel polyester composite nanofiltration membrane by interfacial polymerization of triethanolamine (TEOA) and trimesoyl chloride (TMC): I. Preparation, characterization and nanofiltration properties test of membrane

A novel thin-film composite (TFC) membrane for nanofiltration (NF) was developed by the interfacial polymerization of triethanolamine (TEOA) and trimesoyl chloride (TMC) on the polysulfone (PSf) supporting membrane. The active surface of the membrane was characterized by using FT-IR, XPS and SEM. The performance of TFC membrane was optimized by studying the preparation parameters, such as the reaction time of polymerization, pH of aqueous phase and the concentration of reactive monomers. It is found that the membrane performance is related to the changes of the monomer content in the aqueous phase rather than in the organic phase. Furthermore, the nanofiltration properties of the TFC membrane were tested by examining the separating performance of various salts at 0.6 MPa operating pressure. The rejection to different salt solutions decreased as per the order of Na₂SO₄ (82.2%), MgSO₄ (76.5%), NaCl (42.2%) and MgCl₂ (23%). Also, streaming potential tests indicated that isoelectric point of the TFC membrane is between pH 4 and 5. Moreover, the investigation of the flux for NaCl solution at different pH showed that the polyester NF composite membrane is also particularly suitable for treating acidic feeds: the flux increased from 8.4 to 11.5 L/m² h when pH of the feed decreased from 9 to 3. Additionally, the TFC membrane exhibits good long-term stability.     

Preparation and characterization of dual stimuli-responsive microcapsules with a superparamagnetic porous membrane and thermo-responsive gates

A novel dual stimuli-responsive microcapsule with a superparamagnetic porous membrane and linear-grafted poly(N-isopropylacrylamide) (PNIPAM) gates in the membrane pores is successfully prepared and characterized. Oleic acid (OA)-modified Fe₃O₄ nanoparticles are embedded into the polyamide microcapsule membrane during interfacial polymerization process, and then plasma-induced grafting polymerization is used to graft PNIPAM into the pores of microcapsule membranes. The prepared microcapsule membranes exhibit time-independent superparamagnetic property with good magnetic-responsive ability, and satisfactory thermo-responsive controlled-release property due to the thermo-responsive swollen/shrunken property of PNIPAM gates grafted on the inner pore surface of the microcapsule membranes.