Catalyzing Sustainable Water Splitting with Single Atom Catalysts: Recent Advances

Electrochemical water splitting for sustainable hydrogen and oxygen production have shown enormous potentials. However, this method needs low-cost and highly active catalysts. Traditional nano catalysts, while effective, have limits since their active sites are mostly restricted to the surface and edges, leaving interior surfaces unexposed in redox reactions. Single atom catalysts (SACs), which take advantage of high atom utilization and quantum size effects, have recently become appealing electrocatalysts. Strong interaction between active sites and support in SACs have considerably improved the catalytic efficiency and long-term stability, outperforming their nano-counterparts. This review‘s first section examines the Hydrogen Evolution Reaction (HER) and the Oxygen Evolution Reaction (OER). In the next section, SACs are categorized as noble metal, non-noble metal, and bimetallic synergistic SACs. In addition, this review emphasizes developing methodologies for effective SAC design, such as mass loading optimization, electrical structure modulation, and the critical role of support materials. Finally, Carbon-based materials and metal oxides are being explored as possible supports for SACs. Importantly, for the first time, this review opens a discussion on waste-derived supports for single atom catalysts used in electrochemical reactions, providing a cost-effective dimension to this vibrant research field. The well-known design techniques discussed here may help in development of electrocatalysts for effective water splitting.     

Electrodeposited Cobalt‐Phosphorous‐Derived Films as Competent Bifunctional Catalysts for Overall Water Splitting

One of the challenges to realize large‐scale water splitting is the lack of active and low‐cost electrocatalysts for its two half reactions: H₂ and O₂ evolution reactions (HER and OER). Herein, we report that cobalt‐phosphorous‐derived films (Co‐P) can act as bifunctional catalysts for overall water splitting. The as‐prepared Co‐P films exhibited remarkable catalytic performance for both HER and OER in alkaline media, with a current density of 10 mA cm^?2 at overpotentials of ?94 mV for HER and 345 mV for OER and Tafel slopes of 42 and 47 mV/dec, respectively. They can be employed as catalysts on both anode and cathode for overall water splitting with 100 % Faradaic efficiency, rivalling the integrated performance of Pt and IrO₂. The major composition of the as‐prepared and post‐HER films are metallic cobalt and cobalt phosphide, which partially evolved to cobalt oxide during OER.     

Organic Photocathode Supported by Copper Nanosheets Array for Overall Water Splitting

The Z-scheme overall solar water splitting is a mimic of natural photosynthesis to convert solar energy into chemical energy. Since the energy levels of most organic semiconductors match well with the hydrogen evolution potential, they have great application prospects as photocathodes in Z-scheme photoelectrochemical systems. However, due to the weak light absorption and difficult carrier separation, the photocurrent density and onset potential of organic photocathodes are still low. To solve these problems, we introduced a copper nanosheets array (Cu NSA) framework under organic layers to increase the surface reaction sites, improve the light absorption and enhance the distribution range of built-in electric field simultaneously. As a result, the photocurrent density and onset potential of poly(3-hexylthiophene) : [6,6]-phenyl-C₆₁-butyric acid (P3HT : PCBM) photocathode were enhanced significantly. The onset potential increased by 50 mV to 0.65 V vs. RHE, and the photocurrent density reached −1 mA cm⁻² at 0 V vs. RHE, which was 18 times that of the sample without Cu NSA. The optimized photocathode was connected with titanium dioxide nanorods array photoanode in a tandem manner to realize the spontaneous overall water splitting. Without bias and co-catalyst, the photocurrent density was maintained at 110 μA cm⁻² and the solar-to-fuel conversion efficiency was 0.14 % in neutral solution. These results provide a feasible method for optimizing the performance of organic photocathodes.     

Oxide‐Supported IrNiOx Core–Shell Particles as Efficient,Cost‐Effective,and Stable Catalysts for Electrochemical Water Splitting

Active and highly stable oxide‐supported IrNiO_x core–shell catalysts for electrochemical water splitting are presented. IrNi_x@IrO_x nanoparticles supported on high‐surface‐area mesoporous antimony‐doped tin oxide (IrNiO_x /Meso‐ATO) were synthesized from bimetallic IrNi_x precursor alloys (PA‐IrNi_x /Meso‐ATO) using electrochemical Ni leaching and concomitant Ir oxidation. Special emphasis was placed on Ni/NiO surface segregation under thermal treatment of the PA‐IrNi_x /Meso‐ATO as well as on the surface chemical state of the particle/oxide support interface. Combining a wide array of characterization methods, we uncovered the detrimental effect of segregated NiO phases on the water splitting activity of core–shell particles. The core–shell IrNiO_x /Meso‐ATO catalyst displayed high water‐splitting activity and unprecedented stability in acidic electrolyte providing substantial progress in the development of PEM electrolyzer anode catalysts with drastically reduced Ir loading and significantly enhanced durability.     

Bifunctional Electrocatalysts for Overall Water Splitting from an Iron/Nickel‐Based Bimetallic Metal–Organic Framework/Dicyandiamide Composite

Pyrolysis of a bimetallic metal–organic framework (MIL‐88‐Fe/Ni)‐dicyandiamide composite yield a Fe and Ni containing carbonaceous material, which is an efficient bifunctional electrocatalyst for overall water splitting. FeNi₃ and NiFe₂O₄ are found as metallic and metal oxide compounds closely embedded in an N‐doped carbon–carbon nanotube matrix. This hybrid catalyst (Fe‐Ni@NC‐CNTs) significantly promotes the charge transfer efficiency and restrains the corrosion of the metallic catalysts, which is shown in a high OER and HER activity with an overpotential of 274 and 202 mV, respectively at 10 mA cm^?2 in alkaline solution. When this bifunctional catalyst was further used for H₂ and O₂ production in an electrochemical water‐splitting unit, it can operate in ambient conditions with a competitive gas production rate of 1.15 and 0.57 μL s^?1 for hydrogen and oxygen, respectively, showing its potential for practical applications.     

A Reliable Aerosol‐Spray‐Assisted Approach to Produce and Optimize Amorphous Metal Oxide Catalysts for Electrochemical Water Splitting

An aerosol‐spray‐assisted approach (ASAA) is proposed and confirmed as a precisely controllable and continuous method to fabricate amorphous mixed metal oxides for electrochemical water splitting. The proportion of metal elements can be accurately controlled to within (5±5) %. The products can be sustainably obtained, which is highly suitable for industrial applications. ASAA was used to show that Fe₆Ni₁₀O_x is the best catalyst among the investigated Fe‐Ni‐O_x series with an overpotential of as low as 0.286 V (10 mA cm^?2) and a Tafel slope of 48 mV/decade for the electrochemical oxygen evolution reaction. Therefore, this work contributes a versatile, continuous, and reliable way to produce and optimize amorphous metal oxide catalysts.     

Efficient Noble‐Metal‐Free Catalysts Supported by Three‐Dimensional Ordered Hierarchical Porous Carbon

Development of heterogeneous catalysts has attracted increasing attention, owing to their remarkable catalytic performance and recyclability. Herein, we report well‐developed heterogeneous catalysts with a three‐dimensional ordered hierarchical structure, constructed from nickel or cobalt nanoparticles embedded in porous carbon. The obtained catalysts were fully characterized by several techniques. On account of the uniform distribution of metal nanoparticles in the porous carbon matrix and large diffusion channels that allow for effective mass transport, the catalysts exhibited superior catalytic performance for styrene epoxidation reaction. In particular, the catalysts showed good catalytic activity, high selectivity and excellent recyclability toward the styrene epoxidation. Thus, this facile approach developed allows for fabricating advanced heterogeneous catalysts with high catalytic activities for useful practical applications.     

Ligand‐Assisted Co‐Assembly Approach toward Mesoporous Hybrid Catalysts of Transition‐Metal Oxides and Noble Metals: Photochemical Water Splitting

A bottom‐up synthetic approach was developed for the preparation of mesoporous transition‐metal‐oxide/noble‐metal hybrid catalysts through ligand‐assisted co‐assembly of amphiphilic block‐copolymer micelles and polymer‐tethered noble‐metal nanoparticles (NPs). The synthetic approach offers a general and straightforward method to precisely tune the sizes and loadings of noble‐metal NPs in metal oxides. This system thus provides a solid platform to clearly understand the role of noble‐metal NPs in photochemical water splitting. The presence of trace amounts of metal NPs (≈0.1 wt %) can enhance the photocatalytic activity for water splitting up to a factor of four. The findings can conceivably be applied to other semiconductors/noble‐metal catalysts, which may stand out as a new methodology to build highly efficient solar energy conversion systems.     

Control over Electrochemical Water Oxidation Catalysis by Preorganization of Molecular Ruthenium Catalysts in Self‐Assembled Nanospheres

Oxygen formation through water oxidation catalysis is a key reaction in the context of fuel generation from renewable energies. The number of homogeneous catalysts that catalyze water oxidation at high rate with low overpotential is limited. Ruthenium complexes can be particularly active, especially if they facilitate a dinuclear pathway for oxygen bond formation step. A supramolecular encapsulation strategy is reported that involves preorganization of dilute solutions (10^?5 m ) of ruthenium complexes to yield high local catalyst concentrations (up to 0.54 m ). The preorganization strategy enhances the water oxidation rate by two‐orders of magnitude to 125 s^?1, as it facilitates the diffusion‐controlled rate‐limiting dinuclear coupling step. Moreover, it modulates reaction rates, enabling comprehensive elucidation of electrocatalytic reaction mechanisms.     

Synthesis of Supported Ultrafine Non‐noble Subnanometer‐Scale Metal Particles Derived from Metal–Organic Frameworks as Highly Efficient Heterogeneous Catalysts

The properties of supported non‐noble metal particles with a size of less than 1 nm are unknown because their synthesis is a challenge. A strategy has now been created to immobilize ultrafine non‐noble metal particles on supports using metal–organic frameworks (MOFs) as metal precursors. Ni/SiO₂ and Co/SiO₂ catalysts were synthesized with an average metal particle size of 0.9 nm. The metal nanoparticles were immobilized uniformly on the support with a metal loading of about 20 wt %. Interestingly, the ultrafine non‐noble metal particles exhibited very high activity for liquid‐phase hydrogenation of benzene to cyclohexane even at 80 °C, while Ni/SiO₂ with larger Ni particles fabricated by a conventional method was not active under the same conditions.     

Rational Design and Engineering of Nanomaterials Derived from Prussian Blue and Its Analogs for Electrochemical Water Splitting

Electrochemical water splitting (EWS) is a sustainable and promising technology for producing hydrogen as an ideal energy carrier to address environmental and energy issues. Developing highly‐efficient electrocatalysts for hydrogen and oxygen evolution reactions (HER and OER) is critical for increasing the efficiency of water electrolysis. Recently, nanomaterials derived from Prussian blue (PB) and its analogs (PBA) have received increasing attention in EWS applications owing to their unique composition and structure properties. In this Minireview, the latest progress of PB/PBA‐derived materials for EWS is presented. Firstly, the catalyst design principles and the advantages of preparing electrocatalysts with PB/PBA as precursors are briefly introduced. Then, strategies for enhancing the electrocatalytic performance (HER, OER or overall water splitting) were discussed in detail, and the recent development and applications of PB/PBA‐derived catalysts for EWS were summarized. Finally, major challenges and possible future trends related to PB/PBA‐derived functional materials are proposed.     

Gas‐Phase Olefin Polymerization in the Presence of Supported and Self‐Supported Ziegler‐Natta Catalysts

The RPPFM is employed to describe the gas‐phase catalytic polymerization of ethylene in the presence of supported or self‐supported Z‐N catalysts. Numerical simulations are carried out to analyze the effect of the catalyst type on the polymerization rate, particle overheating and the average molecular polymer properties of the polyolefin. It is shown that non‐porous, self‐supported Ziegler‐Natta catalysts exhibit higher particle growth rates and lower particle overheating. The average molecular weight of polyethylene produced by both catalysts is almost identical. Depending on particle size and polymer crystallinity, the average monomer solubility and the effective monomer diffusivity can significantly vary.

     

Fe/Co‐based Bimetallic MOF‐derived Co3Fe7@NCNTFs Bifunctional Electrocatalyst for High‐Efficiency Overall Water Splitting

Electrocatalytic water splitting to produce hydrogen and oxygen is regarded as one of the most promising methods to generate clean and sustainable energy for replacing fossil fuels. However, the design and development of an efficient bifunctional catalyst for simultaneous generation of hydrogen and oxygen remains extremely challenging yet is critical for the practical implementation of water electrolysis. Here, we report a facile method to fabricate novel N‐doped carbon nanotube frameworks (NCNTFs) by the pyrolysis of a bimetallic metal organic framework (MIL‐88‐Fe/Co). The resultant electrocatalyst, Co₃Fe₇@NCNTFs, exhibits excellent oxygen evolution reaction (OER) activity, achieving 10 mA/cm² at a low overpotential of just 264 mV in 1 M KOH solution, and 197 mV for the hydrogen evolution reaction. The high electrocatalytic activity arises from the synergistic effect between the chemistry of the Co₃Fe₇ and the NCNTs coupled to the novel framework structure. The remarkable electrocatalytic performance of our bifunctional electrocatalyst provides a promising pathway to high‐performance overall water splitting and electrochemical energy devices.     

Nitrogen,Phosphorus, and Fluorine Tri‐doped Graphene as a Multifunctional Catalyst for Self‐Powered Electrochemical Water Splitting

Electrocatalysts are required for clean energy technologies (for example, water‐splitting and metal‐air batteries). The development of a multifunctional electrocatalyst composed of nitrogen, phosphorus, and fluorine tri‐doped graphene is reported, which was obtained by thermal activation of a mixture of polyaniline‐coated graphene oxide and ammonium hexafluorophosphate (AHF). It was found that thermal decomposition of AHF provides nitrogen, phosphorus, and fluorine sources for tri‐doping with N, P, and F, and simultaneously facilitates template‐free formation of porous structures as a result of thermal gas evolution. The resultant N, P, and F tri‐doped graphene exhibited excellent electrocatalytic activities for the oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). The trifunctional metal‐free catalyst was further used as an OER–HER bifunctional catalyst for oxygen and hydrogen gas production in an electrochemical water‐splitting unit, which was powered by an integrated Zn–air battery based on an air electrode made from the same electrocatalyst for ORR. The integrated unit, fabricated from the newly developed N, P, and F tri‐doped graphene multifunctional metal‐free catalyst, can operate in ambient air with a high gas production rate of 0.496 and 0.254 μL s^?1 for hydrogen and oxygen gas, respectively, showing great potential for practical applications.     

NiSe Nanowire Film Supported on Nickel Foam: An Efficient and Stable 3D Bifunctional Electrode for Full Water Splitting

Active and stable electrocatalysts made from earth‐abundant elements are key to water splitting for hydrogen production through electrolysis. The growth of NiSe nanowire film on nickel foam (NiSe/NF) in situ by hydrothermal treatment of NF using NaHSe as Se source is presented. When used as a 3D oxygen evolution electrode, the NiSe/NF exhibits high activity with an overpotential of 270 mV required to achieve 20 mA cm^?2 and strong durability in 1.0 M KOH, and the NiOOH species formed at the NiSe surface serves as the actual catalytic site. The system is also highly efficient for catalyzing the hydrogen evolution reaction in basic media. This bifunctional electrode enables a high‐performance alkaline water electrolyzer with 10 mA cm^?2 at a cell voltage of 1.63 V.     

A Highly Efficient Sandwich‐Like Symmetrical Dual‐Phase Oxygen‐Transporting Membrane Reactor for Hydrogen Production by Water Splitting

Water splitting coupled with partial oxidation of methane (POM) using an oxygen‐transporting membrane (OTM) would be a potentially ideal way to produce high‐purity hydrogen as well as syngas. Over the past decades, substantial efforts have been devoted to the development of supported membranes with appropriate configurations to achieve considerable performance improvements. Herein, we describe the design of a novel symmetrical membrane reactor with a sandwich‐like structure, whereby a largescale production (>10 mL min^?1 cm^?2) of hydrogen and syngas can be obtained simultaneously on opposite sides of the OTM. Furthermore, this special membrane reactor could regenerate the coke‐deactivated catalyst in situ by water steam in a single unit. These results represent an important first step in the development of membrane separation technologies for the integration of multiple chemical processes.