Hierarchically Ordered Porous Carbon with Atomically Dispersed FeN4 for Ultraefficient Oxygen Reduction Reaction in Proton‐Exchange Membrane Fuel Cells

The low catalytic activity and poor mass transport capacity of platinum group metal free (PGM‐free) catalysts seriously restrict the application of proton‐exchange membrane fuel cells (PEMFCs). Catalysts derived from Fe‐doped ZIF‐8 could in theory be as active as Pt/C thanks to the high intrinsic activity of FeN₄; however, the micropores fail to meet rapid mass transfer. Herein, an ordered hierarchical porous structure is introduced into Fe‐doped ZIF‐8 single crystals, which were subsequently carbonized to obtain an FeN₄‐doped hierarchical ordered porous carbon (FeN₄/HOPC) skeleton. The optimal catalyst FeN₄/HOPC‐c‐1000 shows excellent performance with a half‐wave potential of 0.80 V in 0.5 m H₂SO₄ solution, only 20 mV lower than that of commercial Pt/C (0.82 V). In a real PEMFC, FeN₄/HOPC‐c‐1000 exhibits significantly enhanced current density and power density relative to FeN₄/C, which does not have an optimized pore structure, implying an efficient utilization of the active sites and enhanced mass transfer to promote the oxygen reduction reaction (ORR).     

Non-PGM Electrocatalysts for PEM Fuel Cells: A DFT Study on the Effects of Fluorination of FeNx-Doped and N-Doped Carbon Catalysts

Fluorination is considered as a means of reducing the degradation of Fe/N/C, a highly active FeN_x-doped disorganized carbon catalyst for the oxygen reduction reaction (ORR) in PEM fuel cells. Our recent experiments have, however, revealed that fluorination poisons the FeN_x moiety of the Fe/N/C catalytic site, considerably reducing the activity of the resulting catalyst to that of carbon only doped with nitrogen. Using the density functional theory (DFT), we clarify in this work the mechanisms by which fluorine interacts with the catalyst. We studied 10 possible FeN_x site configurations as well as 2 metal-free sites in the absence or presence of fluorine molecules and atoms. When the FeN_x moiety is located on a single graphene layer accessible on both sides, we found that fluorine binds strongly to Fe but that two F atoms, one on each side of the FeN_x plane, are necessary to completely inhibit the catalytic activity of the FeN_x sites. When considering the more realistic model of a stack of graphene layers, only one F atom is needed to poison the FeN_x moiety on the top layer since ORR hardly takes place between carbon layers. We also found that metal-free catalytic N-sites are immune to poisoning by fluorination, in accordance with our experiments. Finally, we explain how most of the catalytic activity can be recovered by heating to 900 °C after fluorination. This research helps to clarify the role of metallic sites compared to non-metallic ones upon the fluorination of FeN_x-doped disorganized carbon catalysts.     

Synthesis and characterization of iron‐ and nitrogen‐functionalized graphene catalysts for oxygen reduction reaction

Iron‐ and nitrogen‐functionalized graphene (Fe‐N‐G), as well as iron‐ and nitrogen‐functionalized oxidized graphene (Fe‐N‐Gox) catalysts were synthesized as non‐noble metal electrocatalysts for oxygen reduction reaction (ORR). The physical properties of the resultant catalysts were characterized using nitrogen adsorption measurements, X‐ray diffraction, Raman and X‐ray photoelectron spectroscopies and transmission electron microscopy. Subsequently, ORR activities of the catalysts were determined electrochemically using a conventional three‐electrode cell via cyclic voltammetry with a rotating disc electrode, the results of which indicated that the synthesized catalysts had a marked electrocatalytic activity towards ORR in acid media. Among the synthesized catalysts, that functionalized using 2,4,6‐tris(2‐pyridyl)‐1,3,5‐triazine as nitrogen source had the highest electrocatalytic activity with the highest onset potential (0.98 V/SHE) and limiting current density (5.12 mA cm⁻²). The findings are particularly important to determine a non‐precious metal catalyst for ORR activity in fuel cells.     

ZIF‐8 Derived Graphene‐Based Nitrogen‐Doped Porous Carbon Sheets as Highly Efficient and Durable Oxygen Reduction Electrocatalysts

Nitrogen‐doped carbon (NC) materials have been proposed as next‐generation oxygen reduction reaction (ORR) catalysts to significantly improve scalability and reduce costs, but these alternatives usually exhibit low activity and/or gradual deactivation during use. Here, we develop new 2D sandwich‐like zeolitic imidazolate framework (ZIF) derived graphene‐based nitrogen‐doped porous carbon sheets (GNPCSs) obtained by in situ growing ZIF on graphene oxide (GO). Compared to commercial Pt/C catalyst, the GNPCSs show comparable onset potential, higher current density, and especially an excellent tolerance to methanol and superior durability in the ORR. Those properties might be attributed to a synergistic effect between NC and graphene with regard to structure and composition. Furthermore, higher open‐circuit voltage and power density are obtained in direct methanol fuel cells.     

石墨烯衍生物负载的纳米催化剂用于氧还原反应

综述了用于燃料电池中氧还原反应(ORR)的石墨烯衍生物负载的各种纳米催化剂的最新进展。介绍了用于表征石墨烯基电催化剂的常规电化学技术以及石墨烯基电催化剂最新的研究进展。负载于还原氧化石墨烯(RGO)上的Pt催化剂的电化学活性和稳定性均得到显著提高。其它贵金属催化剂,如Pd, Au和Ag也表现出较高的催化活性。当以RGO或少层石墨烯为载体时, Pd催化剂的稳定性提高。讨论了氧化石墨烯负载Au或Ag催化剂的合成方法。另外,以N4螯合络合物形式存在的非贵过渡金属可降低氧的电化学性能。 Fe和Co是可替代的廉价ORR催化剂。在大多数情况下,这些催化剂稳定性和耐受性的问题均可得到解决,但其整体性能还很难超越Pt/C催化剂。     

Stability of Fe‐N‐C Catalysts in Acidic Medium Studied by Operando Spectroscopy

Fundamental understanding of non‐precious metal catalysts for the oxygen reduction reaction (ORR) is the nub for the successful replacement of noble Pt in fuel cells and, therefore, of central importance for a technological breakthrough. Herein, the degradation mechanisms of a model high‐performance Fe‐N‐C catalyst have been studied with online inductively coupled plasma mass spectrometry (ICP‐MS) and differential electrochemical mass spectroscopy (DEMS) coupled to a modified scanning flow cell (SFC) system. We demonstrate that Fe leaching from iron particles occurs at low potential (<0.7 V) without a direct adverse effect on the ORR activity, while carbon oxidation occurs at high potential (>0.9 V) with a destruction of active sites such as FeN_xC_y species. Operando techniques combined with identical location‐scanning transmission electron spectroscopy (IL‐STEM) identify that the latter mechanism leads to a major ORR activity decay, depending on the upper potential limit and electrolyte temperature. Stable operando potential windows and operational strategies are suggested for avoiding degradation of Fe‐N‐C catalysts in acidic medium.     

Efficient Fe‐Co‐N‐C Electrocatalyst Towards Oxygen Reduction Derived from a Cationic CoII‐based Metal–Organic Framework Modified by Anion‐Exchange with Potassium Ferricyanide

Fe‐Co‐N‐C electrocatalysts have proven superior to their counterparts (e.g. Fe‐N‐C or Co‐N‐C) for the oxygen reduction reaction (ORR). Herein, we report on a unique strategy to prepare Fe‐Co‐N‐C?x (x refers to the pyrolysis temperature) electrocatalysts which involves anion‐exchange of [Fe(CN)₆]^3? into a cationic Co^II‐based metal‐organic framework precursor prior to heat treatment. Fe‐Co‐N‐C‐900 exhibits an optimal ORR catalytic performance in an alkaline electrolyte with an onset potential (E_onset: 0.97 V) and half‐wave potential (E_1/2: 0.86 V) comparable to that of commercial Pt/C (E_onset=1.02 V; E_1/2=0.88 V), which outperforms the corresponding Co‐N‐C‐900 sample (E_onset=0.92 V; E_1/2=0.84 V) derived from the same MOF precursor without anion‐exchange modification. This is the first example of Fe‐Co‐N‐C electrocatalysts fabricated from a cationic Co^II‐based MOF precursor that dopes the Fe element via anion‐exchange, and our current work provides a new entrance towards MOF‐derived transition‐metal (e.g. Fe or Co) and nitrogen‐codoped carbon electrocatalysts with excellent ORR activity.     

Boosting ORR Catalytic Activity by Integrating Pyridine‐N Dopants,a High Degree of Graphitization,and Hierarchical Pores into a MOF‐Derived N‐Doped Carbon in a Tandem Synthesis

N‐doped carbon materials represent promising metal‐free electrocatalysts for the oxygen reduction reaction (ORR), the cathode reaction in fuel cells, metal–air batteries, and so on. A challenge for optimizing the ORR catalytic activities of these electrocatalysts is to tune their local structures and chemical compositions in a rational and controlled way that can achieve the synergistic function of each factor. Herein, we report a tandem synthetic strategy that integrates multiple contributing factors into an N‐doped carbon. With an N‐containing MOF (ZIF‐8) as the precursor, carbonization at higher temperatures leads to a higher degree of graphitization. Subsequent NH₃ etching of this highly graphitic carbon enabled the introduction of a higher content of pyridine‐N sites and higher porosity. By optimizing these three factors, the resultant carbon materials displayed ORR activity that was far superior to that of carbon derived from a one‐step pyrolysis. The onset potential of 0.955 V versus a reversible hydrogen electrode (RHE) and the half‐wave potential of 0.835 V versus RHE are among the top ranks of metal‐free ORR catalysts and are comparable to commercial Pt/C (20 wt %) catalysts. Kinetic studies revealed lower H₂O₂ yields, higher electron‐transfer numbers, and lower Tafel slopes for these carbon materials compared with that derived from a one‐step carbonization. These findings verify the effectiveness of this tandem synthetic strategy to enhance the ORR activity of N‐doped carbon materials.     

Synergistic Enhancement of Electrocatalytic Activity toward Oxygen Reduction Reaction in Alkaline Electrolytes with Pentabasic (Fe,B, N,S, P)‐Doped Reduced Graphene Oxide

As alternatives to Pt‐based electrocatalysts, the development of nonprecious metal catalysts with high performance in the cathodic oxygen reduction reaction (ORR) is highly desirable for widespread use in fuel cells. Here we report a simple approach for preparing pentabasic (Fe, B, N, S, P)‐doped reduced graphene oxide (rGO) via a two‐step doping method of adding boric acid and ferric chloride to ternary (N, S, P)‐doped rGO (NSPG). Electrochemical investigation of the composites for the ORR revealed that simultaneously doping appropriate amounts of Fe and B into the NSPG produced a synergistic effect that endowed the prepared catalyst with both a positively shifted ORR half‐wave potential and high selectivity for the 4e^? reduction of O₂. The optimized Fe₂B‐NSPG catalyst approached a 4e^? process for the ORR with a half‐wave potential (E_1/2=0.90 V vs. RHE) even 30 mV higher than that of the commercial Pt/C catalyst in alkaline solution. Furthermore, relative to the Pt/C catalyst, the Fe₂B‐NSPG demonstrated superior stability and excellent tolerance of the methanol cross‐over effect. This simple method afforded pentabasic (Fe, B, N, S, P)‐doped rGO as a promising nonprecious metal catalyst used for alkaline fuel cells.     

Zeolitic Imidazolate Framework (ZIF)‐Derived,Hollow‐Core,Nitrogen‐Doped Carbon Nanostructures for Oxygen‐Reduction Reactions in PEFCs

The facile synthesis of a porous carbon material that is doped with iron‐coordinated nitrogen active sites (FeNC‐70) is demonstrated by following an inexpensive synthetic pathway with a zeolitic imidazolate framework (ZIF‐70) as a template. To emphasize the possibility of tuning the porosity and surface area of the resulting carbon materials based on the structure of the parent ZIF, two other ZIFs, that is, ZIF‐68 and ZIF‐69, are also synthesized. The resulting active carbon material that is derived from ZIF‐70, that is, FeNC‐70, exhibits the highest BET surface area of 262 m² g^?1 compared to the active carbon materials that are derived from ZIF‐68 and ZIF‐69. The HR‐TEM images of FeNC‐70 show that the carbon particles have a bimodal structure that is composed of a spherical macroscopic pore (about 200 nm) and a mesoporous shell. X‐ray photoelectron spectroscopy (XPS) reveals the presence of Fe‐N‐C moieties, which are the primary active sites for the oxygen‐reduction reaction (ORR). Quantitative estimation by using EDAX analysis reveals a nitrogen content of 14.5 wt. %, along with trace amounts of iron (0.1 wt. %), in the active FeNC‐70 catalyst. This active porous carbon material, which is enriched with Fe‐N‐C moieties, reduces the oxygen molecule with an onset potential at 0.80 V versus NHE through a pathway that involves 3.3–3.8 e^? under acidic conditions, which is much closer to the favored 4 e^? pathway for the ORR. The onset potential of FeNC‐70 is significantly higher than those of its counterparts (FeNC‐68 and FeNC‐69) and of other reported systems. The FeNC‐based systems also exhibit much‐higher tolerance towards MeOH oxidation and electrochemical stability during an accelerated durability test (ADT). Electrochemical analysis and structural characterizations predict that the active sites for the ORR are most likely to be the in situ generated N? FeN₂₊₂/C moieties, which are distributed along the carbon framework.     

Unravelling the Structure of Electrocatalytically Active Fe–N Complexes in Carbon for the Oxygen Reduction Reaction

Non‐precious Fe/N co‐modified carbon electrocatalysts have attracted great attention due to their high activity and stability in oxygen reduction reaction (ORR). Compared to iron‐free N‐doped carbon electrocatalysts, Fe/N‐modified electrocatalysts show four‐electron selectivity with better activity in acid electrolytes. This is believed relevant to the unique Fe–N complexes, however, the Fe–N structure remains unknown. We used o,m,p‐phenylenediamine as nitrogen precursors to tailor the Fe–N structures in heterogeneous electrocatalysts which contain FeS and Fe₃C phases. The electrocatalysts have been operated for 5000 cycles with a small 39 mV shift in half‐wave potential. By combining advanced electron microscopy and Mössbauer spectroscopy, we have identified the electrocatalytically active Fe–N₆ complexes (FeN₆, [Fe^III(porphyrin)(pyridine)₂]). We expect the understanding of the FeN₆ structure will pave the way towards new advanced Fe–N based electrocatalysts.     

Copper‐Modified Covalent Triazine Frameworks as Non‐Noble‐Metal Electrocatalysts for Oxygen Reduction

The electrochemical oxygen reduction reaction (ORR) is an important cathode reaction of various types of fuel cells. The development of electrocatalysts composed only of abundant elements is a key goal because currently only platinum is a suitable catalyst for ORR. Herein, we synthesized copper‐modified covalent triazine frameworks (CTF) hybridized with carbon nanoparticles (Cu‐CTF/CPs) as efficient electrocatalysts for the ORR in neutral solutions. The ORR onset potential of the synthesized Cu‐CTF/CP was 810 mV versus the reversible hydrogen electrode (RHE; pH 7), the highest reported value at neutral pH for synthetic Cu‐based electrocatalysts. Cu‐CTF/CP also displayed higher stability than a Cu‐based molecular complex at neutral pH during the ORR, a property that was likely as a result of the covalently cross‐linked structure of CTF. This work may provide a new platform for the synthesis of durable non‐noble‐metal electrocatalysts for various target reactions.     

The Solid‐Phase Synthesis of an Fe‐N‐C Electrocatalyst for High‐Power Proton‐Exchange Membrane Fuel Cells

The environmentally friendly synthesis of highly active Fe‐N‐C electrocatalysts for proton‐exchange membrane fuel cells (PEMFCs) is desirable but remains challenging. A simple and scalable method is presented to fabricate Fe^II‐doped ZIF‐8, which can be further pyrolyzed into Fe‐N‐C with 3 wt % of Fe exclusively in Fe‐N₄ active moieties. Significantly, this Fe‐N‐C derived acidic PEMFC exhibits an unprecedented current density of 1.65 A cm^?2 at 0.6 V and the highest power density of 1.14 W cm^?2 compared with previously reported NPMCs. The excellent PEMFC performance can be attributed to the densely and atomically dispersed Fe‐N₄ active moieties on the small and uniform catalyst nanoparticles.     

A Graphene‐Supported Single‐Atom FeN5 Catalytic Site for Efficient Electrochemical CO2 Reduction

Electrochemical conversion of CO₂ into valued products is one of the most important issues but remains a great challenge in chemistry. Herein, we report a novel synthetic approach involving prolonged thermal pyrolysis of hemin and melamine molecules on graphene for the fabrication of a robust and efficient single‐iron‐atom electrocatalyst for electrochemical CO₂ reduction. The single‐atom catalyst exhibits high Faradaic efficiency (ca. 97.0 %) for CO production at a low overpotential of 0.35 V, outperforming all Fe‐N‐C‐based catalysts. The remarkable performance for CO₂‐to‐CO conversion can be attributed to the presence of highly efficient singly dispersed FeN₅ active sites supported on N‐doped graphene with an additional axial ligand coordinated to FeN₄. DFT calculations revealed that the axial pyrrolic nitrogen ligand of the FeN₅ site further depletes the electron density of Fe 3d orbitals and thus reduces the Fe–CO π back‐donation, thus enabling the rapid desorption of CO and high selectivity for CO production.     

Synthesis of Nanoporous Carbon–Cobalt‐Oxide Hybrid Electrocatalysts by Thermal Conversion of Metal–Organic Frameworks

Nanoporous carbon–cobalt‐oxide hybrid materials are prepared by a simple, two‐step, thermal conversion of a cobalt‐based metal–organic framework (zeolitic imidazolate framework‐9, ZIF‐9). ZIF‐9 is carbonized in an inert atmosphere to form nanoporous carbon–metallic‐cobalt materials, followed by the subsequent thermal oxidation in air, yielding nanoporous carbon–cobalt‐oxide hybrids. The resulting hybrid materials are evaluated as electrocatalysts for the oxygen‐reduction reaction (ORR) and the oxygen‐evolution reaction (OER) in a KOH electrolyte solution. The hybrid materials exhibit similar catalytic activity in the ORR to the benchmark, commercial, Pt/carbon black catalyst, and show better catalytic activity for the OER than the Pt‐based catalyst.     

Nanowire-Templated Synthesis of FeNx-Decorated Carbon Nanotubes as Highly Efficient,Universal-pH,Oxygen Reduction Reaction Catalysts

It is of increasing importance to develop highly active and economical oxygen reduction reaction (ORR) electrocatalysts, which have great significance for the large-scale implementation of various energy conversion systems, including metal–air batteries and fuel cells. Herein, a novel method to synthesize FeN_x-decorated carbon nanotubes as a high-efficiency ORR catalyst, by utilizing ZnO nanowires as a sacrificial template and a Fe–polydopamine complex as metal and carbon sources, is reported. The obtained catalyst shows great potential for replacing Pt/C as the ORR catalyst under various pH conditions, from alkaline to acidic electrolytes. The high conductivity, large surface area of the carbon nanotube, and highly active FeN_x species contributed greatly to the high performance of the catalyst. The work presented herein paves a new way for the synthesis of 1D porous nanomaterials for a broad range of energy-related applications.     

Co@Co3O4 Encapsulated in Carbon Nanotube‐Grafted Nitrogen‐Doped Carbon Polyhedra as an Advanced Bifunctional Oxygen Electrode

Efficient reversible oxygen electrodes for both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) are vitally important for various energy conversion devices, such as regenerative fuel cells and metal–air batteries. However, realization of such electrodes is impeded by insufficient activity and instability of electrocatalysts for both water splitting and oxygen reduction. We report highly active bifunctional electrocatalysts for oxygen electrodes comprising core–shell Co@Co₃O₄ nanoparticles embedded in CNT‐grafted N‐doped carbon‐polyhedra obtained by the pyrolysis of cobalt metal–organic framework (ZIF‐67) in a reductive H₂ atmosphere and subsequent controlled oxidative calcination. The catalysts afford 0.85 V reversible overvoltage in 0.1 m KOH, surpassing Pt/C, IrO₂, and RuO₂ and thus ranking them among one of the best non‐precious‐metal electrocatalysts for reversible oxygen electrodes.     

Thermally Driven Structure and Performance Evolution of Atomically Dispersed FeN4 Sites for Oxygen Reduction

FeN₄ moieties embedded in partially graphitized carbon are the most efficient platinum group metal free active sites for the oxygen reduction reaction in acidic proton‐exchange membrane fuel cells. However, their formation mechanisms have remained elusive for decades because the Fe?N bond formation process always convolutes with uncontrolled carbonization and nitrogen doping during high‐temperature treatment. Here, we elucidate the FeN₄ site formation mechanisms through hosting Fe ions into a nitrogen‐doped carbon followed by a controlled thermal activation. Among the studied hosts, the ZIF‐8‐derived nitrogen‐doped carbon is an ideal model with well‐defined nitrogen doping and porosity. This approach is able to deconvolute Fe?N bond formation from complex carbonization and nitrogen doping, which correlates Fe?N bond properties with the activity and stability of FeN₄ sites as a function of the thermal activation temperature.     

A Phthalocyanine‐Based Layered Two‐Dimensional Conjugated Metal–Organic Framework as a Highly Efficient Electrocatalyst for the Oxygen Reduction Reaction

Layered two‐dimensional (2D) conjugated metal–organic frameworks (MOFs) represent a family of rising electrocatalysts for the oxygen reduction reaction (ORR), due to the controllable architectures, excellent electrical conductivity, and highly exposed well‐defined molecular active sites. Herein, we report a copper phthalocyanine based 2D conjugated MOF with square‐planar cobalt bis(dihydroxy) complexes (Co‐O₄) as linkages (PcCu‐O₈‐Co) and layer‐stacked structures prepared via solvothermal synthesis. PcCu‐O₈‐Co 2D MOF mixed with carbon nanotubes exhibits excellent electrocatalytic ORR activity (E_1/2=0.83 V vs. RHE, n=3.93, and j_L=5.3 mA cm^?2) in alkaline media, which is the record value among the reported intrinsic MOF electrocatalysts. Supported by in situ Raman spectro‐electrochemistry and theoretical modeling as well as contrast catalytic tests, we identified the cobalt nodes as ORR active sites. Furthermore, when employed as a cathode electrocatalyst for zinc–air batteries, PcCu‐O₈‐Co delivers a maximum power density of 94 mW cm^?2, outperforming the state‐of‐the‐art Pt/C electrocatalysts (78.3 mW cm^?2).     

Single‐Atom Cr−N4 Sites Designed for Durable Oxygen Reduction Catalysis in Acid Media

Single‐atom catalysts (SACs) are attracting widespread interest for the catalytic oxygen reduction reaction (ORR), with Fe?N_x SACs exhibiting the most promising activity. However, Fe‐based catalysts suffer serious stability issues as a result of oxidative corrosion through the Fenton reaction. Herein, using a metal‐organic framework as an anchoring matrix, we for the first time obtained pyrolyzed Cr/N/C SACs for the ORR, where the atomically dispersed Cr is confirmed to have a Cr?N₄ coordination structure. The Cr/N/C catalyst exhibits excellent ORR activity with an optimal half‐wave potential of 0.773 V versus RHE. More excitingly, the Fenton reaction is substantially reduced and, thus, the final catalysts show superb stability. The innovative and robust active site for the ORR opens a new possibility to circumvent the stability issue of the non‐noble metal ORR catalysts.