A scatter search algorithm for the single row facility layout problem

The single row facility layout problem (SRFLP) is the problem of arranging facilities with given lengths on a line, with the objective of minimizing the weighted sum of the distances between all pairs of facilities. The problem is NP-hard and research has focused on heuristics to solve large instances of the problem. In this paper we present a scatter search algorithm to solve large size SRFLP instances. Our computational experiments show that the scatter search algorithm is an algorithm of choice when solving large size SRFLP instances within limited time.     

A polyhedral approach to the single row facility layout problem

The single row facility layout problem (SRFLP) is the NP-hard problem of arranging facilities on a line, while minimizing a weighted sum of the distances between facility pairs. In this paper, a detailed polyhedral study of the SRFLP is performed, and several huge classes of valid and facet-inducing inequalities are derived. Some separation heuristics are presented, along with a primal heuristic based on multi-dimensional scaling. Finally, a branch-and-cut algorithm is described and some encouraging computational results are given.     

Single row facility layout problem using a permutation-based genetic algorithm

In this paper, a permutation-based genetic algorithm (GA) is applied to the NP-hard problem of arranging a number of facilities on a line with minimum cost, known as the single row facility layout problem (SRFLP). The GA individuals are obtained by using some rule-based as well as random permutations of the facilities, which are then improved towards the optimum by means of specially designed crossover and mutation operators. Such schemes led the GA to handle the SRFLP as an unconstrained optimization problem. In the computational experiments carried out with large-size instances of sizes from 60 to 80, available in the literature, the proposed GA improved several previously known best solutions.     

An integrated fuzzy simulation-fuzzy data envelopment analysis algorithm for job-shop layout optimization: The case of injection process with ambiguous data

This paper puts forward an integrated fuzzy simulation-fuzzy data envelopment analysis (FSFDEA) algorithm to cope with a special case of single-row facility layout problem (SRFLP). Discrete-event-simulation, a powerful tool for analyzing complex and stochastic systems, is employed for modeling different layout formations. Afterwards, a range-adjusted measure (RAM) is used as a data envelopment analysis (DEA) model for ranking the simulation results and finding the optimal layout design. Due to ambiguousness associated with the processing times, fuzzy sets theory is incorporated into the simulation model. Since the results of simulation are in the form of possibility distributions, the DEA model is treated on a fuzzy basis; therefore, a recent possibilistic programming approach is used to convert the fuzzy DEA model to an equivalent crisp one. The proposed FSFDEA algorithm is capable of modeling and optimizing small-sized SRFLP’s in stochastic, uncertain, and non-linear environments. The solution quality is inspected through a real case study in a refrigerator manufacturing company.     

Tabu search for the single row facility layout problem using exhaustive 2-opt and insertion neighborhoods

The single row facility layout problem (SRFLP) is the problem of arranging facilities with given lengths on a line, while minimizing the weighted sum of the distances between all pairs of facilities. The problem is NP-hard. In this paper, we present two tabu search implementations, one involving an exhaustive search of the 2-opt neighborhood and the other involving an exhaustive search of the insertion neighborhood. We also present techniques to significantly speed up the search of the two neighborhoods. Our computational experiments show that the speed up techniques are effective, and our tabu search implementations are competitive. Our tabu search implementations improved previously known best solutions for 23 out of the 43 large sized SRFLP benchmark instances.     

A computational study and survey of methods for the single-row facility layout problem

The single-row facility layout problem (SRFLP) is an NP-hard combinatorial optimization problem that is concerned with the arrangement of n departments of given lengths on a line so as to minimize the weighted sum of the distances between department pairs. (SRFLP) is the one-dimensional version of the facility layout problem that seeks to arrange rectangular departments so as to minimize the overall interaction cost. This paper compares the different modelling approaches for (SRFLP) and applies a recent SDP approach for general quadratic ordering problems from Hungerländer and Rendl to (SRFLP). In particular, we report optimal solutions for several (SRFLP) instances from the literature with up to 42 departments that remained unsolved so far. Secondly we significantly reduce the best known gaps and running times for large instances with up to 110 departments.     

A polyhedral study of triplet formulation for single row facility layout problem

The single row facility layout problem (SRFLP) is the problem of arranging n departments with given lengths on a straight line so as to minimize the total weighted distance between all department pairs. We present a polyhedral study of the triplet formulation of the SRFLP introduced by Amaral [A.R.S. Amaral, A new lower bound for the single row facility layout problem, Discrete Applied Mathematics 157 (1) (2009) 183-190]. For any number of departments n, we prove that the dimension of the triplet polytope is n(n−1)(n−2)/3 (this is also true for the projections of this polytope presented by Amaral). We then prove that several valid inequalities presented by Amaral for this polytope are facet-defining. These results provide theoretical support for the fact that the linear program solved over these valid inequalities gives the optimal solution for all instances studied by Amaral.     

两阶段选址优化问题研究

本文主要考虑如下实际问题:假设选址决策者需要建设p个设施,但是由于资金等等的影响,实际建设时会被要求先建设q个设施,其次再建设p-q个设施(设p>q),同时要求,在建设p-q个设施的时候,已经建设好的q个设施不被删除。本文建立了一个两阶段优化问题,问题的输出是两个待修建的设施的集合Fq,Fp,|Fp|=p,|Fq|=q,且Fq是Fp的子集,问题的目标是最小化这两个设施集合的费用同对应的最优费用的比值的最大值。本文给出一个近似比为9的近似算法,并对一些特殊的情况进行了讨论。所得结论对实际的选址决策具有理论意义,同时也完善已有相关研究结果。     

A neural network approach to facility layout problems

A near-optimum parallel algorithm for solving facility layout problems is presented in this paper where the problem is NP-complete. The facility layout problem is one of the most fundamental quadratic assignment problems in Operations Research. The goal of the problem is to locate N facilities on an N-square (location) array so as to minimize the total cost. The proposed system is composed of N × N neurons based on an artificial two-dimensional maximum neural network for an N-facility layout problem. Our algorithm has given improved solutions for several benchmark problems over the best existing algorithms.     

制造单元布局问题的双目标模型与算法研究

单元制造系统的布局对于提高系统的效率起着十分重要的作用。以最小化物料周转量和设施面积为目标,建立了一个单元制造系统布局的双目标优化模型,在该模型中不同制造单元的布局、单元内部不同设施的位置与方向这几个问题可以同时进行优化。基于模拟退火邻域解的变尺度生成机制和双目标抽样准则设计了模型的求解算法。算例表明本文算法所得Pareto解集优于经典的NSGA-Ⅱ算法。     

带次模惩罚和随机需求的设施选址问题

考虑带次模惩罚和随机需求的设施选址问题,目的是开设设施集合的一个子集,把客户连接到开设的设施上并对没有连接的客户进行惩罚,使得开设费用、连接费用、库存费用、管理费用和惩罚费用之和达到最小. 根据该问题的特殊结构,给出原始对偶3-近似算法. 在算法的第一步,构造了一组对偶可行解;在第二步中构造了对应的一组原始整数可行解,这组原始整数可行解给出了最后开设的设施集合和被惩罚的客户集合. 最后,证明了算法在多项式时间内可以完成,并且算法所给的整数解不会超过最优解的3倍.     

An efficient genetic algorithm for single row facility layout

The single row facility layout is the NP-Hard problem of arranging facilities with given lengths on a line, so as to minimize the weighted sum of the distances between all pairs of facilities. Owing to its computational complexity, researchers have developed several heuristics to obtain good quality solutions. In this paper, we present a genetic algorithm called GENALGO to solve large single row facility layout problem instances. Our algorithm uses standard genetic operators and periodically improves the fitness of all individuals. Our computational experiments show that our genetic algorithm yields high quality solutions in spite of starting with an initial population that is randomly generated. Our algorithm improves the previously best known solutions for the 19 instances of 58 benchmark instances and is competitive for most of the remaining ones.     

An Improved Algorithm for the Multi-commodity Location Problem

Distribution systems designs commonly require the optimal location decisions of regional ware-houses or distribution centers which function as intermediate facilities between plants and customers. This paper deals with such a location problem in which the facilities can handle one of several commodities. We term this problem the multi-commodity facility location problem. A branch and bound algorithm is proposed for solving this problem. Improved bounds are developed for increasing the efficiency of the algorithm. Computational results are provided.     

On finding a biconnected spanning planar subgraph with applications to the facilities layout problem

The BSPS problem is to find a planar and biconnected spanning subgraph of a general graph. This problem is related to the planarization problem which seeks a planar spanning subgraph with a maximum number of edges. Like the planarization problem, BSPS has applications in facility layout problems, which seek the best arrangement of facilities on a shop floor, such that the adjacency of facilities which share material flows is maximized. In this paper we prove that the BSPS problem is NP-hard. We develop a heuristic algorithm and present empirical results that show this heuristic to be successful in most cases.     

On the unboundedness of facility layout problems

Facility layout problems involve the location of facilities in a planar arrangement such that facilities that are strongly connected to one another are close to each other and facilities that are not connected may be far from one another. Pairs of facilities that have a negative connection should be far from one another. Most solution procedures assume that the optimal arrangement is bounded and thus do not incorporate constraints on the location of facilities. However, especially when some of the coefficients are negative, it is possible that the optimal configuration is unbounded. In this paper we investigate whether the solution to the facility layout problem is bounded or not. The main Theorem is a necessary and sufficient condition for boundedness. Sufficient conditions that prove boundedness or unboundedness are also given.     

基于弹性区带架构的多目标设施布局问题研究

为解决设施面积不等的连续型设施布局问题,建立了基于弹性区带架构布置形式,以物料搬运成本最小、邻近关系最大、距离要求满足度最大的多目标设施布局模型。模型中考虑了区域内的横向、纵向过道,对设施的长宽比进行了限制,使得结果更符合实际情况。为克服传统多目标单一化方法需要人为设置子目标函数权重、主观性过强的缺陷,采用基于带有精英保留策略的非支配排序遗传算法(NSGA Ⅱ)的多目标优化算法求解模型,设计了相应的编码方式、交叉算子、变异算子、罚函数。最后通过某物流园区的实例分析证明了模型与方法的有效性。     

Optimizing capacity,pricing and location decisions on a congested network with balking

In this paper, we consider the problem of making simultaneous decisions on the location, service rate (capacity) and the price of providing service for facilities on a network. We assume that the demand for service from each node of the network follows a Poisson process. The demand is assumed to depend on both price and distance. All facilities are assumed to charge the same price and customers wishing to obtain service choose a facility according to a Multinomial Logit function. Upon arrival to a facility, customers may join the system after observing the number of people in the queue. Service time at each facility is assumed to be exponentially distributed. We first present several structural results. Then, we propose an algorithm to obtain the optimal service rate and an approximate optimal price at each facility. We also develop a heuristic algorithm to find the locations of the facilities based on the tabu search method. We demonstrate the efficiency of the algorithms numerically.     

An Iterated Local Search for the Budget Constrained Generalized Maximal Covering Location Problem

Capacitated covering models aim at covering the maximum amount of customers’ demand using a set of capacitated facilities. Based on the assumptions made in such models, there is a unique scenario to open a facility in which each facility has a pre-specified capacity and an operating budget. In this paper, we propose a generalization of the maximal covering location problem, in which facilities have different scenarios for being constructed. Essentially, based on the budget invested to construct a given facility, it can provide different service levels to the surrounded customers. Having a limited budget to open the facilities, the goal is locating a subset of facilities with the optimal opening scenario, in order to maximize the total covered demand and subject to the service level constraint. Integer linear programming formulations are proposed and tested using ILOG CPLEX. An iterated local search algorithm is also developed to solve the introduced problem.     

A convex optimisation framework for the unequal-areas facility layout problem

The unequal-areas facility layout problem is concerned with finding the optimal arrangement of a given number of non-overlapping indivisible departments with unequal area requirements within a facility. We present a convex-optimisation-based framework for efficiently finding competitive solutions for this problem. The framework is based on the combination of two mathematical programming models. The first model is a convex relaxation of the layout problem that establishes the relative position of the departments within the facility, and the second model uses semidefinite optimisation to determine the final layout. Aspect ratio constraints, frequently used in facility layout methods to restrict the occurrence of overly long and narrow departments in the computed layouts, are taken into account by both models. We present computational results showing that the proposed framework consistently produces competitive, and often improved, layouts for well-known large instances when compared with other approaches in the literature.     

Optimal location with equitable loads

The problem considered in this paper is to find p locations for p facilities such that the weights attracted to each facility will be as close as possible to one another. We model this problem as minimizing the maximum among all the total weights attracted to the various facilities. We propose solution procedures for the problem on a network, and for the special cases of the problem on a tree or on a path. The complexity of the problem is analyzed, O(n) algorithms and an O(pn ³) dynamic programming algorithm are proposed for the problem on a path respectively for p=2 and p>2 facilities. Heuristic algorithms (two types of a steepest descent approach and tabu search) are proposed for its solution. Extensive computational results are presented.