Oxygen selective ceramic hollow fiber membranes

Oxygen ion conducting Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ hollow fiber membranes with o.d. 1.15 mm and i.d. 0.71 mm were fabricated using a sequence of extrusion, gelation, coating and sintering steps. The starting ceramic powder was synthesized by combined EDTA–citrate complexing followed by thermal treatment at 900 °C. The powder was then dispersed in a polymer solution, and extruded through a spinerette. After gelation, an additional thin coating of the ceramic powder was applied on the fiber, and sintering was carried out at 1190 °C to obtain the final ceramic membrane. The fibers were characterized by SEM, and tested for air separation at ambient pressure and at temperatures between 700 and 950 °C. The maximum oxygen flux measured was 5.1 mL/min/cm² at 950 °C.     

Examination of Zinc coatings on Copper substrates by thermal analysis

Copper has excellent thermal conductivity and is mainly applied in electrical and machinery applications. Its main disadvantage is its poor resistance in aggressive environments which can be significantly enforced by the deposition of Zinc coatings. In this study the effect of the deposition time and temperature on the thickness and microstructure of Zinc coatings on Copper substrates by pack cementation process using a DSC apparatus, is investigated. Moreover, the oxidation performance of the coated samples has been evaluated in a high-temperature environment. Oxidation tests were accomplished by thermogravimetric measurements while the coated and oxidized samples were examined with SEM microscopy and XRD diffraction analysis. DSC results revealed that the chemical reactions, which lead to the coating formation, take place up to 300 °C while the coating thickness increases with the duration of the deposition process. The as formed coatings consist of two layers corresponding to different Cu–Zn phases. Finally the coated samples were found to be more resistant when exposed in the aggressive environment, as they begin to oxidize at significant higher temperatures than the uncoated samples. This can mainly attributed to the formation of ZnO on the surface of the coating.     

Synthesis and characterization of NaA zeolite powder/film deposited on alumina beads by dip-coating method

Linde Type A (LTA) zeolites have been synthesized in the current study by simple sol–gel technique. The crystal growth has been controlled by varying the hydrogel synthesis time and annealing temperature. The resulting products obtained at various crystallization times and temperatures have been studied using X-ray powder diffraction (XRD) method, High resolution transmission electron microscopy images, scanning electron microscopy (SEM) micrographs, energy dispersive study and Brunauer–Emmett–Teller (BET) analysis. The TEM images of the final LTA zeolite annealed at 500 °C revealed the formation of cubic structure. XRD analysis revealed that the crystallinity improved with annealing. BET analysis revealed that the synthesized LTA is a well crystallized 4A zeolite. LTA zeolites were dispersed in poly ethylene glycol in the ratio 3:100 and 5:100 and coated on porous alumina beads for the formation of membrane. The SEM images revealed excellent formation of fine structure LTA zeolite membrane with uniform coating. The membrane consisted of a top layer with thickness of 1.14–2.0 µm. Crystals in the top layer showed cubic morphology and amorphous phase was observed at the grain boundaries present between LTA zeolite and alumina substrate.     

TOF-SIMS depth profiling and element mapping on oxidized AlCrVN hard coatings

V-alloyed AlCrN hard coatings were deposited on silicon wafers (Si (100)) by reactive arc evaporation in a commercial coating system at 500 °C for 10 min, resulting in a coating thickness of ∼500 nm. The chemical composition of the stoichiometric coatings is constant at approximately Al_0.70Cr_0.05V_0.25N regardless of the applied bias voltage during deposition. Coatings synthesized at a low bias of −40 V show a dual-phase structure (hexagonal close-packed and face-centered cubic (fcc)), whereas coatings deposited at a high bias of −150 V have a metastable single-phase structure (face-centered cubic). All samples were oxidized for 15 min under 20 mbar O₂ atmosphere and at four different temperatures (550, 600, 650, and 700 °C). The oxidized coatings were subject to depth profiling and element mapping by a time of flight secondary ion mass spectrometry instrument, equipped with a Bi-cluster analysis gun and Cs⁺-sputter gun. The evaluation of the in-depth distribution of several elements and species points out distinctive differences in the oxidation behavior of the two different coatings, whereas element mapping shows the formation of islands made of oxidized vanadium and aluminum species as the top-most layer of the single-phase (fcc) coating at temperatures above 650 °C.     

Extraction and characterization of highly pure alumina (α, γ, and θ) polymorphs from waste beverage cans: A viable waste management approach

The recycling and recovery of important materials from inexpensive feedstock has now become an intriguing area and vital from commercial and environmental viewpoints. In the present work, extraction of different single phases of alumina (α, γ, θ-Al₂O₃) having high purity (>99.5 %) from locally available waste beverage cans (～95 % Al) through facile precipitation route calcined at distinct temperatures has been reported. The optimization of process technology was done by a variety of different synthesis parameters, and the production cost was estimated between 84.47-87.45 USD per kg of alumina powder. The as prepared alumina fine particles have been characterized using different sophisticated techniques viz. TG-DTA, WD-XRF, XRD, FT-IR, SEM, DLS-based particle size analysis (PSA) with zeta (ζ) potential measurement and UV–Visible Spectroscopy. X-ray diffractogram confirms the formation of γ-, θ-, and α-alumina at 500–700 °C, 900–1000 °C, and 1200 °C respectively and crystallite size, crystallinity, strain, dislocation density, and specific surface area were measured using major X-ray diffraction peaks which varies with temperature. The SEM studies showed that the as prepared alumina particles were agglomerated, irregular-shaped with particle size (0.23–0.38 µm), pore size, and porosity were calculated from SEM image. ζ-potentials at different pH values as well as isoelectric point (IEP) of α, γ, and θ alumina were calculated in an aqueous medium which changes with temperature. The direct band gap (E_g) energies were found between 4.09 and 5.19 eV of alumina obtained from different calcination temperatures. The synthesized materials can be used in sensors, ceramics, catalysis, and insulation applications.     

Inclusion of W in electroless Ni–B coating developed from a stabilizer free bath and investigation of its tribological behaviour

In the present study, tribological and corrosion behaviour of electroless Ni–B–W (ENB-W) coatings prepared from stabilizer-free baths and deposited on AISI 1040 steel substrates were examined. Three distinct coating bath temperatures (85 °C, 90 °C, and 95 °C) were varied for coating deposition. The coatings showed nodular morphology. Thermogravimetric study of ENB-W coatings revealed improved thermal stability attained at 95 °C bath temperature. The microhardness of ENB-W coating was 645, 690, and 720 HV₁₀₀ at bath temperatures of 85 °C, 90 °C, and 95 °C respectively. The inclusion of W to Ni–B coating enhanced the hardness by ∼150 HV₁₀₀. On a pin-on-disc tribometer, wear test was conducted. The precipitation of Ni (111) and its borides occurred post sliding wear at high temperatures (300 °C). Ni (111) crystallite size decreased because of high temperature sliding wear at 300 °C with an increase in coating bath temperature. With a reduction in crystallite size at high temperatures, both wear rate and COF decreases. The scratch hardness and first critical load of failure of the coatings was determined using a scratch tester. Using potentiodynamic polarization, corrosion resistance of ENB-W coatings in 3.5% NaCl was investigated. ENB-W coatings could provide shielding to AISI 1040 steel from corrosion. Though the corrosion resistance is poor with respect to lead stabilized coatings.     

Preparation of compact Al2O3 film on metal for oxidation resistance by polyvinylpyrrolidone

Oxidation resistance of metal at high temperature can be improved by an environmentally friendly solution deposition approach. Stable precursor solution with high oxide concentration, favorable viscosity and low surface tension was prepared using aluminum sec-butoxide (ASB) and polyvinylpyrrolidone (PVP) as starting raw materials. Alumina sol-gel films were deposited onto metal by spin-coating followed by heat treatment. When PVP was added according to an amount of 50 mg/mL into a sol with an ASB/H₂O molar ratio of 1:35, the as-obtained sol exhibited favorable gelation time and viscosity. The surface tension of the alumina sol with PVP was examined to be lower by 32% than the sol (ASB:H₂O = 1:100) without PVP. TG-DTA analyses show the densification of the alumina gel film with PVP was progressed within a wide temperature range from 200 to 650 °C. Crack-free Al₂O₃ film with a thickness up to 1.5 μm was successfully produced on metallic substrate by three spin-coating cycles. SEM and XRD analyses revealed the gel film transformed into compact α-Al₂O₃ material after calcined at 1,000 °C for 0.5 h. The weight gained by the samples during firing at 1,000 °C indicated that the Al₂O₃ coating film could reduce the rate of oxidation by ∼81%. The hardness of the Al₂O₃ film coated metal was higher by 260% than the uncoated metal that was calcined at 1,000 °C for 0.5 h. It was confirmed by adhesion test that both the alumina/PVP hybrid film and the as-produced α-Al₂O₃ coating film had strong adhesion.     

Fibrillar structure development of polyacrylonitrile fibers treated by ultrasonic etching in oxidative stabilization

Polyacrylonitrile fibers were oxidatively stabilized through 10 gradient‐elevated temperature zones in sequence. The ultrasonic etching method was used for fibril separation of fibers heated at different temperatures, and the fibrillar structure development was studied by scanning electron microscopy. The voids among fibrils are the weak combination points. Under ultrasonic etching, the voids are enlarged. Subsequently, the solvent enters and spreads among fibrils, which results in the separation of fibrils. Separated fibrils with diameters of 100–400 nm appear in fibers heated at less than 235°C. Fibrils in fibers heated from 195°C to 235°C tend to adhere to each other, and the observed macrofibrils are composed of several to dozens of fibrils. For fibers heated from 195°C to 245°C, only a few fibril bundles emerge on the skin near the fiber end, and the fibrils manifest themselves as numerous protuberances on the cross section. In the ranges of 255–275°C, fibrils compactly combine with each other, which suggests insolubility and infusibility, and no separated fibrils appear. The fibrils arrange in a systematic way along the fiber axis and grooves parallel to the fiber axis on the fibers' surface. These grooves are the macro behavior of fibrils arranging on the fiber surface. Copyright © 2017 John Wiley & Sons, Ltd.     

Ultra‐rapid non‐equilibrium solid‐phase microextraction at elevated temperatures and direct coupling to mass spectrometry for the analysis of lidocaine in urine

Solid‐phase microextraction (SPME) has been directly coupled to an ion‐trap mass spectrometer (MS) for the determination of the model compound lidocaine in urine, hereby applying MS/MS [fragmentation of [M + H]⁺ (m/z 235) to a fragment with m/z 86]. The throughput of samples has been increased using non‐equilibrium SPME with polydimethylsiloxane (PDMS) fibers. The effect of temperature on the sorption and the desorption was studied. Elevated temperatures during sorption (65°C) and desorption (55°C) had a considerable influence on the speed of the extraction. The desorption was carried out with a home‐made desorption chamber allowing thermostating. Only 1 min sorption and 1 min desorption were performed, after which MS detection took place, resulting in a total analysis time of 3 min. Detection limits below 1 ng/mL could be obtained despite yields of only 2.1 and 1.5% for a 100‐ and a 30‐μm PDMS‐coated fiber, respectively. Furthermore, the determination of lidocaine in urine had acceptable reproducibilities, i.e., relative standard deviations (RSDs) below 10%. A limit of quantitation (RSD < 15%) of about 1 ng/mL was obtained. No extra wash step of the extraction fiber was required after desorption if a 30‐μm coating was used, whereas not all the analyte was desorbed from the 100‐μm coating in a single desorption. Therefore, the SPME‐MS/MS system with a 30‐μm PDMS‐coated fiber for rapid non‐equilibrium SPME at elevated temperatures has interesting potential for high‐throughput analysis of biological samples.     

Facile fabrication of cerium niobate nano-crystalline fibers by electrospinning technology

In this study, one-dimensional (1D) cerium niobate nano-crystalline fibers were first prepared by a facile sol–gel and electrospinning process, followed by heat treatment. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TG), scanning electron microscopy (SEM), and high-resolution transmission electron microscopy (HR-TEM) were used to characterize the samples. It can be seen from SEM images that the as-prepared xerogel samples and those annealed at 900 °C presented uniform fibrous morphology, with the diameter of 100–300 nm and length of several centimeters. The XRD and FT-IR results showed that cerium niobate samples had well-crystallized phase of CeNbO_4.25 with the crystallite size of about 28.6 nm at a heat treatment temperature of 900 °C, which can also be validated with the TEM image. The AC impedance of annealed disks made from the CeNbO_4.25 nano-crystalline fibers has been probed.     

Electrochemical preparation of zinc oxide/polypyrrole nanocomposite coating for the highly effective solid‐phase microextraction of phthalate esters

In this work, zinc oxide/polypyrrole nanocomposite coating was fabricated on stainless steel and evaluated as a novel headspace solid‐phase microextraction fiber coating for extraction of ultra‐trace amounts of environmental pollutants, namely, phthalate esters, in water samples. The fiber nanocomposite were prepared by a two‐step process including the electrochemical deposition of polypyrrole on the surface of stainless steel in the first step, and electrochemical deposition of zinc oxide nanosheets in the second step. Porous structure together with zinc oxide nanosheets with the average diameter of 30 nm were observed on the surface by using scanning electron microscopy. The effective parameters on extraction of phthalate esters (i.e., extraction temperature, extraction time, desorption temperature, desorption time, salt concentration, and stirring rate) were investigated and optimized by one‐variable‐at‐a‐time method. Under optimized conditions (extraction temperature, 90°C; extraction time, 40 min; desorption temperature, 270°C; desorption time, 5 min; salt concentration, 25% w/v; and stirring rate, 1000 rpm), the limits of detection were in the range of 0.05–0.8 μg/L, and the repeatability and fiber‐to‐fiber reproducibility were in the ranges of 6.1–7.3% and 8.7–10.2%, respectively.     

Thermal study on electrospun polyvinylpyrrolidone/ammonium metatungstate nanofibers: optimising the annealing conditions for obtaining WO<Subscript>3</Subscript> nanofibers

This article demonstrates how important it is to find the optimal heating conditions when electrospun organic/inorganic composite fibers are annealed to get ceramic nanofibers in appropriate quality (crystal structure, composition, and morphology) and to avoid their disintegration. Polyvinylpyrrolidone [PVP, (C₆H₉NO) _n ] and ammonium metatungstate [AMT, (NH₄)₆[H₂W₁₂O₄₀]·nH₂O] nanofibers were prepared by electrospinning aqueous solutions of PVP and AMT. The as-spun fibers and their annealing were characterized by TG/DTA-MS, XRD, SEM, Raman, and FTIR measurements. The 400–600 nm thick and tens of micrometer long PVP/AMT fibers decomposed thermally in air in four steps, and pure monoclinic WO₃ nanofibers formed between 500 and 600 °C. When a too high heating rate and heating temperature (10 °C min⁻¹, 600 °C) were used, the WO₃ nanofibers completely disintegrated. At lower heating rate but too high temperature (1 °C min⁻¹, 600 °C), the fibers broke into rods. If the heating rate was adequate, but the annealing temperature was too low (1 °C min⁻¹, 500 °C), the nanofiber morphology was excellent, but the sample was less crystalline. When the optimal heating rate and temperature (1 °C min⁻¹, 550 °C) were applied, WO₃ nanofibers with excellent morphology (250 nm thick and tens of micrometer long nanofibers, which consisted of 20–80 nm particles) and crystallinity (monoclinic WO₃) were obtained. The FTIR and Raman measurements confirmed that with these heating parameters the organic matter was effectively removed from the nanofibers and monoclinic WO₃ was present in a highly crystalline and ordered form.     

Properties of optical coatings formed on silicate glass from silica sol with alumina sol additive

The addition of 0.1—0.5 mol.% of alumina sol causes the increase in hardness of single-layer optical coatings, produced on silicate glass from silica sol at gel setting temperatures of 60—80 °C, from F—H to 7H—9H. Small concentrations of the additive do not affect the light transmission of the coated glasses. Atomic force microscopy has shown the coating surface to be homogeneous, the surface roughness not exceeding 4.0 nm.     

In Situ Coating of Natural Rubber Film with Poly(vinyl chloride) Resin

Film formation of poly(vinyl chloride) resin (rPVC) coating on natural rubber (NR) surface in solid state was prepared and investigated. The mixtures of rPVC with NR were compressed at 170 °C for 15 min and found that the rPVC was migrated and coated on the NR surface which was proved by the images from Scanning Electron Microscope (SEM) and Atomic Force Microscope (AFM). The coated NR films with rPVC loading 5 and 10 phr are stronger and higher dielectric constant than uncoated NR film. Very high loading of rPVC for 50 and 100 phr result in decreasing of tensile strength and dielectric constant.     

A facile synthesis of NaNbO<Subscript>3</Subscript> powders by decomposition of ammonium niobium oxalate with sodium salt at low temperature

A facile synthesis of NaNbO₃ powders was performed by solid-state reaction at low temperature. Stoichiometric ammonium niobium oxalate and Na₂CO₃ were mixed in water and then calcined at different temperatures for various times after drying. A combination of X-ray diffraction (XRD), scanning electron microscope (SEM), Fourier transform infrared (FTIR) spectroscopy and thermogravimetric (TG) analysis was used to characterize the product and precursor compound. The XRD patterns show that single-phase NaNbO₃ powders with high crystallinity can be synthesized at 425 °C for 15 min. The particle size from XRD data is found to be about 40 nm for NaNbO₃ powders calcined at 500 °C for 3 h, which is in good agreement with SEM data. The SEM photograph shows that NaNbO₃ powders are cuboid-like and well crystallized when calcination at 800 °C for 3 h. The product compositions prepared using other sodium reactants, such as HCOONa and NaNO₃, are also discussed.     

Preparation of aluminum nitride fibers from alumina gel fibers by nitridation in ammonia

Aluminum nitride (AlN) fibers were prepared from alumina gel fibers and by heat-treatment in ammonia. The influence of silica on the formation of AlN was investigated. It was shown that phase transformation of alumina (γ-Al₂O₃ to α-Al₂O₃) and nitridation reaction took place above 1,100 °C for pure alumina fiber. The addition of a small amount of silica (3 wt%) suppressed the formation of α-Al₂O₃ and preserved the highly reactive metastable alumina, and nitridation rate was enhanced. Fine grain (~20 nm) AlN fibers were obtained for pyrolysis at 1,150–1,250 °C for 3 h in ammonia, and AlN was identified as the sole crystalline phase.     

Effects of calcination and activation temperature on dry reforming catalysts

The effect of calcination temperatures on dry reforming catalysts supported on high surface area alumina Ni/γ-Al₂O₃ (SA-6175) was studied experimentally. In this study, the prepared catalyst was tested in a micro tubular reactor using temperature ranges of 500, 600, 700 and 800 °C at atmospheric pressure, using a total flow rate of 33 ml/min consisting of 3 ml/min of N₂, 15 ml/min of CO₂ and 15 ml/min of CH₄. The calcination was carried out in the range of 500–900 °C. The catalyst is activated inside the reactor at 500–800 °C using hydrogen gas. It was observed that calcination enhances catalyst activity which increases as calcination and reaction temperatures were increased. The highest conversion was obtained at 800 °C reaction temperature by using catalyst calcined at 900 °C and activation at 700 °C. The catalyst characterization conducted supported the observed experimental results.     

Nano silver coated patterned silica thin film by sol–gel based soft lithography technique

We report the fabrication of nano silver coated patterned silica thin film by sol–gel based soft lithography technique. Initially, silica gel film on soda lime silica glass was prepared by dipping technique from a silica sol of moderate silica concentration. A PolydimethylSiloxane elastomeric stamp containing the negative replica of the patterns of commercially available compact disc was used for embossing the film and the embossed film was cured up to 450 °C in pure oxygen atmosphere for oxide film. Finally, a precursor solution of AgNO₃ in water containing polyvinyl alcohol as an organic binder was made and used for coating on the patterned silica film by dipping technique and cured the sample up to 450 °C in reducing gas atmosphere to obtain nano silver layer. The formation of only cubic silver (~4.0 nm) and both cubic silver (~5.2 nm) and silver oxide (~3.6 nm) crystallites at 350 and 450 °C film curing temperatures respectively were confirmed by XRD measurements. The % of nano silver metal and silver oxide were 75.4 and 24.6 respectively. The nano-structured surface feature was visualized by FESEM whereas AFM revealed the high fidelity grating structure of the films. Presence of both spherical and rectangular structure (aspect ratio, 2.37) of nano silver/silver oxide was confirmed by TEM. The films were also characterized by UV–Vis spectral study. The patterned film may find application in chemical sensor devices.     

Synthesis of thin dense titania films via an aqueous solution-gel method

Nanostructured titanium dioxide films have been reported to be used in many applications ranging from optics and solar energy devices to gas sensors. This work describes the synthesis of nanocrystalline titania films via an aqueous solution-gel method. The thin films are deposited by spin coating an aqueous citratoperoxo-Ti(IV)-precursor solution onto a silicon substrate. The influence of processing parameters like Ti⁴⁺ concentration and crystallization temperature on the phase formation, crystallite size and surface morphology of the films is studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Furthermore, the effect of successive layer deposition on the film thickness of the resulting films is studied by means of cross sectional SEM. SEM and TEM micrographs clearly show that, after optimization of the process parameters, thin, smooth, dense nanocrystalline films are synthesized in a reproducible manner. The films are composed of 15–20 nm grains. At higher crystallization temperatures (600, 650°C) also larger particles (40–70 nm) are present. XRD data reveal that a phase pure anatase film is formed at 450°C. Crystallization temperatures equal to or higher than 600 °C however give rise to the formation of both the anatase and rutile crystalline phases. The smoothness of the films is proved by their very low rms surface roughness (≤1.1 nm) measured by AFM.     

Thickness and temperature‐dependent study of Co/Si interface

Thin films of cobalt (10, 40, and 100 nm) are deposited on Si substrate by electron beam physical vapor deposition technique. After deposition, 4 pieces from each of the wafers of silicon substrate were cut and annealed at a temperature of 200°C, 300°C, and 400°C for 2 hours each, separately. X‐ray diffraction, atomic force microscopy, and transmission electron microscopy (TEM) are used to study the structural and morphological characteristics of the deposited films. To obtain TEM images, Co films are deposited on Cu grids; so far, no such types of TEM images of Co films are reported. Structural studies confirm nanocrystalline nature with hexagonal close packed structure of the deposited Co film at lower thickness, while at higher thickness, film structure transforms to amorphous with lower surface roughness value. The particle sizes in all the cases are in the range of 3 to 5 nm. Micro‐Raman spectroscopy is also used to study the phase formation and chemical composition as a function of thickness and temperature. The results confirm that the grown films are of good quality and free from any impurity. Studies show the silicide formation at the interface during deposition. The appearance of new band at 1550 cm⁻¹ as a result of annealing indicates the structural transformation from CoSi to CoSi₂, which further enhances at higher annealing temperatures.