Synthesis of industrial scale NaY zeolite membranes and ethanol permeating performance in pervaporation and vapor permeation up to 130 °C and 570 kPa

NaY zeolite tubular membranes in an industrial scale of 80 cm long were synthesized on monolayer and asymmetric porous supports. The quality of synthesized membranes were evaluated by pervaporation (PV) experiments in 80 cm long at 75 °C in a mixture of water (10 wt.%)/ethanol (90 wt.%), resulting in higher permeation fluxes of 5.1 kg m⁻² h⁻¹ in the monolayer type membrane and of 9.1–10.1 kg m⁻² h⁻¹ in the asymmetric-type membranes, respectively. The uniformity with small performance fluctuation in longitudinal direction of the membranes were observed by PV for 10–12 cm long samples at 50 °C in a mixture of methanol (10 wt.%)/MTBE (90 wt.%). The ethanol single component permeation experiments in PV and vapor permeation (VP) up to 130 °C and 570 kPa were performed to determine the relations between the ethanol flux and the ethanol pressure difference across the membrane which is represented by permeance (Π, mol m⁻² s⁻¹ Pa⁻¹) for estimate of potential of ethanol extraction through the present NaY zeolite membranes applying feasible studies. Results indicate that (1) the permeation fluxes are linearly proportional to the driving force of vapor pressure for each sample in VP and PV. The permeances through an asymmetric support type membrane were rather constant of 0.6–1.2 × 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ in the wide temperature range of 90–130 °C in PV and VP, indicating that the ethanol permeances have weak temperature dependency with the feed at the saturated vapor pressure.

The results of superheating VP experiments showed that ethanol permeation fluxes are increased with increasing of the degree of superheating at a given constant feed vapor pressure. The ethanol permeances are increased with increasing of temperature at a given feed vapor pressure. The superheating VP could be a feasible process in industry.     

Hydrophobic modification of poly(phthalazinone ether sulfone ketone) hollow fiber membrane for vacuum membrane distillation

New hydrophobic poly(phthalazinone ether sulfone ketone) (PPESK) hollow fiber composite membranes coated with silicone rubber and with sol–gel polytrifluoropropylsiloxane were obtained by surface-coated modification method. The effects of coating time, coating temperature and the concentration of silicone rubber solution on the vacuum membrane distillation (VMD) properties of silicone rubber coated membranes were investigated. It was found that high water permeate flux could be gotten in low temperature and low concentration of silicone rubber solution. When the coating temperature is 60 °C, the coating time is 9 h and the concentration of silicone rubber solution is 5 g L⁻¹ the water permeate flux of the silicone rubber coated membrane is 3.5 L m⁻² h⁻¹. The prepolymerization time influence the performance of polytrifluoropropylsiloxane coated membranes, and higher prepolymerization time decrease the water permeate flux of the membrane. The water permeate flux and the salt rejection was 3.7 L m⁻² h⁻¹ and 94.6%, respectively in 30 min prepolymerization period. The VMD performances of two composite membranes during long-term operation were studied, and the results indicated that the VMD performances of two composite membranes are quite stable. The salt rejection of silicone rubber coated membrane decreased from 99 to 95% and the water permeate flux fluctuated between 2.0 and 2.5 L m⁻² h⁻¹. The salt rejection of polytrifluoropropylsiloxane coated membrane decreased from 98 to 94% and the water permeate flux fluctuated in 1 L m⁻² h⁻¹ range.     

Poly(vinyl alcohol)/poly(methyl methacrylate) blend membranes for pervaporation separation of water + isopropanol and water + 1,4-dioxane mixtures

Pervaporation (PV) separation of water + isopropanol and water + 1,4-dioxane mixtures has been attempted using the blend membranes of poly(vinyl alcohol) (PVA) with 5 wt.% of poly(methyl methacrylate) (PMMA). These results have been compared with the plain PVA membrane. Both plain PVA and PVA/PMMA blend membranes have been crosslinked with glutaraldehyde in an acidic medium. The membranes were characterized by differential scanning calorimetry and universal testing machine. Pervaporation separation experiments have been performed at 30 °C for 10, 15, 20, 30 and 40 wt.% of feed water mixtures containing isopropanol as well as 1,4-dioxane. PVA/PMMA blend membrane has shown a selectivity of 400 for 10 wt.% of water in water + isopropanol feed, while for water + 1,4-dioxane feed mixture, membrane selectivity to water was 104 at 30 °C. For both the feed mixtures, selectivity for the blend membrane was higher than that observed for plain PVA membrane, but flux of the blend membrane was lower than that observed for the plain PVA membrane. Membranes of this study are able to remove as much as 98 wt.% of water from the feed mixtures of water + isopropanol, while 92 wt.% of water was removed from water + 1,4-dioxane feed mixtures at 30 °C. Flux of water increased for both the feed mixtures, while the selectivity decreased at higher feed water concentrations. The same trends were observed at 40 and 50 °C for 10, 15 and 20 wt.% of water mixtures containing isopropanol as well as 1,4-dioxane feed mixtures, which also covered their azeotropic composition ranges. Membrane performance was studied by calculating flux (J_p), selectivity (), pervaporation separation index (PSI) and enrichment factor (β). Permeation flux followed the Arrhenius trend over the range of temperatures investigated. It was found that by introducing a hydrophobic PMMA polymer into a hydrophilic PVA, the selectivity increased dramatically, while flux decreased compared to plain PVA, due to a loss in PVA chain relaxation.     

Effect of copolymer type and composition on separation characteristics of pervaporation membranes—A case study with separation of acetone–water mixtures

Five different copolymer membranes, i.e. copolymer of acrylonitrile with 2-hydroxyethyl methacrylate (PANHEMA), vinyl acetate (PANVAC) and methyl methacrylate (PANMMA) and styrene with vinyl acetate PSTYVAC) and methyl methacrylate (PSTYMMA) were synthesized, each with two different copolymer compositions (i.e. PANHEMA-1, PANHEMA-2, etc.). The copolymer membranes were synthesized on the basis of their relative solubility parameters with respect to acetone and hydrophilicity with respect to water. These membranes were used for pervaporative dehydration of acetone over the entire concentration range of 0–100 wt% water as well as acetone separation over 0–44 wt% acetone in feed. The acrylonitrile copolymers showed water selectivity with maximum water flux and selectivity for PANHEMA-2 copolymer (29.3 g/(m² h), 16.73, respectively, for 2.5 wt% water in feed) while the styrene copolymers showed maximum acetone selectivity with reasonable acetone flux for PSTYMMA-1 copolymer (7.12 g/(m² h), 12.61, respectively, for 1.6 wt% acetone in feed) membrane. The influence of one permeant on permeation of the other permeant was also studied in terms of permeation factor.     

Pd encapsulated and nanopore hollow fiber membranes: Synthesis and permeation studies

New types of supported Pd membranes were developed for high temperature H₂ separation. Sequential combinations of boehmite sol slip casting and film coating, and electroless plating (ELP) steps were designed to synthesize “Pd encapsulated” and “Pd nanopore” membranes supported on -Al₂O₃ hollow fibers. The permeation characteristics (flux, permselectivity) of a series of unaged and aged encapsulated and nanopore membranes with different Pd loadings were compared to those of a conventional 1 μm Pd/4 μm γ-Al₂O₃/-Al₂O₃ hollow fiber membrane. The unaged encapsulated membrane exhibited good performance with ideal H₂/N₂ separation factors of 3000–8000 and H₂ flux 0.4 mol/m² s at 370 °C and a transmembrane pressure gradient of 4 × 10⁵ Pa. The unaged Pd nanopore membranes had a lower initial flux and permselectivity, but exhibited superior performance with extended use (200 h). At the same conditions the unaged 2.6 μm Pd nanopore membrane had a H₂ flux of 0.16 mol/m² s and separation factor of 500 and the unaged 0.6 μm Pd nanopore membrane had a H₂ flux of 0.25 mol/m² s and separation factor of 50. Both nanopore membranes stabilized after 40 h of operation, in contrast to a continued deterioration of the permselectivity for the other membranes. An analysis of the permeation data reveals a combination of Knudsen and convective transport through membrane defects. A phenomenological, qualitative model of the synthesis and resulting structure of the encapsulated and nanopore membranes is presented to explain the permeation results.     

Separation of 2-butanol–water mixtures by pervaporation through PVA–NYL 66 blend membranes

Blend membranes of poly(vinyl alcohol) (PVA) and nylon 66 (NYL) were synthesized and crosslinked with glutaraldehyde (GA) and assessed for their suitability in dehydrating 2-butanol by pervaporation (PV). These blends were subjected to sorption studies to determine the extent of interaction and degree of swelling in pure liquids as well as binary mixtures. Wide-angle X-ray diffraction (WAXD) and thermal gravimetric analysis (TGA) were carried out to investigate changes in crystallinity and thermal stability, respectively. The effect of experimental parameters such as feed water concentration, permeate pressure and barrier thickness on membrane flux and selectivity was evaluated. The membranes were found to have good potential for breaking the azeotrope of 27.6 wt.% water with a flux of 3.07 kg/m² h 10 μm and selectivity of 26.5. Selectivity was found to improve with decreasing feed water concentration and increasing membrane thickness, whereas opposite trends were observed in case of flux. Higher permeate pressure caused a reduction in both flux and selectivity. These effects were clearly elucidated.     

Preparation of polyelectrolyte multilayer membranes by dynamic layer-by-layer process for pervaporation separation of alcohol/water mixtures

In the past decades, the layer-by-layer (LBL) adsorption of oppositely charged polyelectrolytes has proven to be a promising method for the preparation of polyelectrolyte multilayer membranes. However, to obtain a good separation capability, LBL adsorption involved relatively long periods because 50–60 bilayers were normally required. The aim of this study was to develop such a new method that would allow simplification of the LBL procedure. LBL adsorption was proposed to proceed under a dynamic condition to prepare polyelectrolyte multilayer membranes. The polyacrylic acid (PAA) and polyethyleneimine (PEI) were alternatively deposited on polyethersulfone (PES) ultrafiltration support membrane under a pressure of 0.1 MPa. The polyelectrolyte multilayer membranes prepared by dynamic LBL process were compared with those prepared by the static LBL process for the pervaporation separation of water–ethanol mixture. The results suggested that a relatively high separation factor could be obtained with only four composite bilayers by using dynamic LBL process. The preparative conditions including bilayer number, filtration time of the first PAA layer, reaction time, ratio between polayanion and polycation concentrations, PAA molecular weight and salt addition were investigated. The pervaporation conditions such as feed temperature and water concentration in the feed were also evaluated. Under the temperature of 40 °C, the separation factor and the permeate flux of the polyelectrolyte multilayer membranes were about 1207 and 140 g/(m² h), respectively.     

Novel crosslinked chitosan/poly(vinylpyrrolidone) blend membranes for dehydrating tetrahydrofuran by the pervaporation technique

Pervaporation separation has been attempted for dehydrating tetrahydrofuran (THF) from its aqueous mixtures using the novel blend membranes of poly(vinylpyrrolidone) (PVP) and chitosan (CS). Membranes were physically blended and crosslinked with glutaraldehyde as well as with sulfuric acid in methanol/sulfuric acid mixture bath to enhance their selectivity and mechanical strength properties. Membranes were characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetry (TGA) and X-ray diffractometer (X-RD) to assess their intermolecular interactions, thermal stability and crystallinity. Sorption studies were carried out in pure as well as in different compositions of THF + water mixtures to assess polymer–liquid interactions. The membrane exhibited a high selectivity of 1025 with a reasonably high water flux value of 0.0995 kg/m² h at the azeotropic feed composition (94.31 wt.% of THF). Effect of operating parameters such as feed composition, membrane thickness and permeate pressure were evaluated.     

Dehydration of 1,4-dioxane through blend membranes of poly(vinyl alcohol) and chitosan by pervaporation

Blend membranes prepared from poly(vinyl alcohol) (PVA) and chitosan (CS) were crosslinked with glutaraldehyde and used in the pervaporation dehydration of 1,4-dioxane. Membranes were characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and X-ray diffraction (X-RD) to assess, respectively, the intermolecular interactions, thermal stability and crystallinity. Equilibrium sorption studies were carried out in pure liquids and binary mixtures of different compositions of water + 1,4-dioxane mixtures to assess the polymer–liquid interactions. The crosslinked membrane showed a good potential in breaking the azeotrope of 82 wt.% aqueous 1,4-dioxane giving a selectivity of 117 with a reasonable water flux of 0.37 kg/m² h. The effect of operating parameters such as feed composition, membrane thickness and permeate pressure was evaluated.     

Pervaporation separation of water + isopropanol mixtures using novel nanocomposite membranes of poly(vinyl alcohol) and polyaniline

Novel nanocomposite polymeric membranes containing nanosized (30–100 nm) polyaniline (PANI) particles dispersed in poly(vinyl alcohol) (PVA) were prepared and used in the pervaporation separation of water–isopropanol feed mixtures ranging from 10 to 50 mass% of water at 30 °C. Of the three nanocomposite membranes prepared, the membrane containing 40:60 surface atomic concentration ratio of PANI:PVA produced the highest selectivity of 564 compared to a value of 77 observed for the plain PVA membrane. Flux of the nanocomposite membranes was lower than those observed for the plain PVA membrane, but selectivity improved considerably. Membranes were characterized by differential scanning calorimetry, dynamic mechanical thermal analyzer, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy and scanning electron microscopy. The highest selectivity with the lowest flux was observed for 10 mass% water containing feed mixture. Flux increased with increasing amount of water in the feed, but selectivity decreased considerably. These results were attributed to the acid-doped PANI particles in the PVA membrane as a result of change in the micromorphology of the nanocomposite membranes. In addition, molar mass between cross-links and fractional free volume of the membranes are responsible for the varying membrane performance. Temperature effect on permeability was investigated for 10 mass% water containing feed with the membrane containing higher concentration of PANI particles, the presence of which could be responsible for varied effect of water permeation through the membrane. Membranes of this study could remove as much as 98% of water from the feed.     

A photocatalytic membrane reactor for VOC decomposition using Pt-modified titanium oxide porous membranes

Porous titanium oxide membranes with pore sizes in the range of 2.5–22 nm were prepared by a sol–gel procedure, and were applied for decomposition of methanol and ethanol as model volatile organic compounds (VOCs) in a photocatalytic membrane reactor, where oxidation reaction occurs both on the surface and inside the porous TiO₂ membrane while reactants are permeating via one-pass flow. Methanol was completely photo-oxidized by black-light irradiation to CO₂ when methanol at a concentration of 100 ppm was used at a feed flow rate of 500 × 10⁻⁶ m³/min, but the conversion decreased when the MeOH concentration in the feed was increased. Pt-modification was carried out by photo-deposition, and led to a decrease in pore diameter. Using Pt-modified membranes, a nearly complete oxidation of methanol up to 10,000 ppm at a feed flow rate of 500 × 10⁻⁶ m³/min was observed. Thus, such membranes would be effective for purifying a permeate stream after one-pass permeation through the TiO₂ membranes. The decomposition of ethanol is also discussed.     

Comparative study of the separation of methanol–methyl acetate mixtures by pervaporation and vapor permeation using a commercial membrane

In the present study, the permeation behavior of methanol and methyl acetate in the pervaporation (PV) experiments are compared with those in vapor permeation (VP) experiments using a PVA-based composite membrane. Experiments have been carried out to study the selectivity and mass transport flux of the systems under varying operations conditions of feed temperature (40–60 °C) and feed methanol concentrations (2–34 wt%). The selected membrane was found to be methanol selective. Results show higher permeation flux but a similar separation factor for methanol in PV than in VP. For PV operation, the resulting separation factor at 60 °C shows a monotonous decrease (6.4–4.1) as the alcohol concentration in the feed mixture increases (2.3–34 wt%), whereas the total flux increases from 0.97 to 7.9 kg m⁻² h⁻¹. Based on the solution-diffusion theory, a mathematical model that describes satisfactorily the permeation fluxes of methanol and methyl acetate in both the PV and VP processes has been applied. The fluxes of both permeants can be explained by the solution-diffusion model with variable diffusion coefficients dependent on MeOH concentration in the membrane. Both PV and VP processes can be described with the same model but using different fitting parameters.     

Membrane reactor performance of steam reforming of methane using hydrogen-permselective catalytic SiO2 membranes

Hydrogen production by steam reforming of methane using catalytic membrane reactors was investigated first by simulation, then by experimentation. The membrane reactor simulation, using an isothermal and plug-flow model with selective permeation from reactant stream to permeate stream, was conducted to evaluate the effect of permselectivity on membrane reactor performance – such as methane conversion and hydrogen yield – at pressures as high as 1000 kPa. The simulation study, with a target for methane conversion of 0.8, showed that hydrogen yield and production rate have approximately the same dependency on operating conditions, such as reaction pressure, if the permeance ratio of hydrogen over nitrogen ((H₂/N₂)) is larger than 100 and of H₂ over H₂O is larger than 15. Catalytic membrane reactors, consisting of a microporous Ni-doped SiO₂ top layer and a catalytic support, were prepared and applied experimentally for steam reforming of methane at 500 °C. A bimodal catalytic support, which allows large diffusivity and high dispersion of the metal catalyst, was prepared for the enhancement of membrane catalytic activity. Catalytic membranes having H₂ permeances in the range of 2–5 × 10⁻⁶ m³ m⁻² s⁻¹ kPa⁻¹, with H₂/N₂ of 25–500 and H₂/H₂O of 6–15, were examined for steam reforming of methane. Increased performance for the production of hydrogen was experimentally obtained with an increase in reaction-side pressure (as high as 500 kPa), which agreed with the theoretical simulation with no fitting parameters.     

Development of polyelectrolyte complexes of chitosan and phosphotungstic acid as pervaporation membranes for dehydration of isopropanol

Using a solution technique, chitosan-based polyelectrolyte complexes (PECs) were developed as pervaporation membranes by incorporating phosphotungstic acid (PTA). The resulting membranes were characterized by Fourier transform infrared spectroscopy (FTIR), wide-angle X-ray diffraction (WAXD), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). Membranes were tested for their ability to separate water–isopropanol mixtures by pervaporation in the temperature range of 30–50 °C. The experimental results demonstrated that both flux and selectivity were increased simultaneously with increasing PTA content in the membrane. The permeation flux of pure chitosan membrane was increased dramatically from 4.13 to 11.70 × 10⁻² kg/m² h and correspondingly its separation factor was increased from 4490 to 11,241 and then decreased to 7490 at 30 °C for 10 mass% of water in the feed. The total flux and flux of water were found to be almost overlapping particularly for PECs membranes, suggesting that these could be used effectively to break the azeotropic point of water–isopropanol mixtures. From the temperature dependency of diffusion and permeation values, the Arrhenius activation parameters were estimated and discussed in the context of membranes efficiency. The pure chitosan and a small amount of PTA-incorporated PECs membranes exhibited positive heat of sorption while other PECs membranes exhibited negative heat of sorption, giving exothermic contribution.     

Pervaporation performance of crosslinked polyethylene glycol membranes for deep desulfurization of FCC gasoline

An crosslinked polyethylene glycol (PEG) membrane was prepared for fluid catalytic cracking (FCC) gasoline desulfurization. Sulfur enrichment factor come to 4.75 and 3.51 for typical FCC gasoline feed with sulfur content of 238.28 and 1227.24 μg/g, respectively. Pervaporation performance of membranes kept stable within the long time run of 500 h, which indicated that crosslinked PEG membranes had the property of resisting pollution. Judging from chromatographic analysis, the membranes were more efficient for thiophene species. Effects of operation conditions including permeate pressure, feed temperature, feed flow rate and feed sulfur content level on the pervaporation performance were investigated. Permeation flux decreased with increasing permeate pressure while increased with the operating temperature increase. Sulfur enrichment factor increased firstly and decreased then when permeate pressure and temperature rose. The peak value occurred at 10.5 mm Hg and 358 K for model compounds feed (378 K for FCC gasoline feed). Arrhenius relationship existed between flux and operating temperature. Both sulfur enrichment factor and flux were shown to increase with increasing feed flow rate. Permeation flux increased while sulfur enrichment factor decreased as the feed sulfur content increased, but the influence of increasing sulfur content on pervaporation performance weakened when sulfur content come to 600 μg/g.     

High pressure performance of thin Pd–23%Ag/stainless steel composite membranes in water gas shift gas mixtures; influence of dilution, mass transfer and surface effects on the hydrogen flux

The hydrogen permeation and stability of tubular palladium alloy (Pd–23%Ag) composite membranes have been investigated at elevated temperatures and pressures. In our analysis we differentiate between dilution of hydrogen by other gas components, hydrogen depletion along the membrane length, concentration polarization adjacent to the membrane surface, and effects due to surface adsorption, on the hydrogen flux. A maximum H₂ flux of 1223 mL cm⁻² min⁻¹ or 8.4 mol m⁻² s⁻¹ was obtained at 400 °C and 26 bar hydrogen feed pressure, corresponding to a permeance of 6.4 × 10⁻³ mol m⁻² s⁻¹ Pa^−0.5. A good linear relationship was found between hydrogen flux and pressure as predicted for rate controlling bulk diffusion. In a mixture of 50% H₂ + 50% N₂ a maximum H₂ flux of 230 mL cm⁻² min⁻¹ and separation factor of 1400 were achieved at 26 bar. The large reduction in hydrogen flux is mainly caused by the build-up of a hydrogen-depleted concentration polarization layer adjacent to the membrane due to insufficient mass transport in the gas phase. Substituting N₂ with CO₂ results in further reduction of flux, but not as large as for CO where adsorption prevail as the dominating flow controlling factor. In WGS conditions (57.5% H₂, 18.7% CO₂, 3.8% CO, 1.2% CH₄ and 18.7% steam), a H₂ permeance of 1.1 × 10⁻³ mol m⁻² s⁻¹ Pa^−0.5 was found at 400 °C and 26 bar feed pressure. Operating the membrane for 500 h under various conditions (WGS and H₂ + N₂ mixtures) at 26 bars indicated no membrane failure, but a small decrease in flux. A peculiar flux inhibiting effect of long term exposure to high concentration of N₂ was observed. The membrane surface was deformed and expanded after operation, mainly following the topography of the macroporous support.     

Enhanced transport properties and thermal stability of agro-based RO-membrane for desalination of brackish water

This present work focused on preparation of economic and high performance reverse osmosis membranes, characterized by high transport properties (salt rejection and flux) towards desalination of brackish water. In this respect cellulose acetate from sugar-cane bagasse (BCA) and polymethyl methacrylate (PMMA) wastes were used as the substrates of membrane. The function of PMMA for enhancing the performance of bagasse-based cellulose acetate RO-membranes was investigated at operating pressure 35.85 bar and feed temperature 25 °C. The effects of casting solution, percentage of polymer and treatment of polymer by alkali (HPMMA) on the performance of RO-membrane were discussed. The preferable composition (wt.%) of the 90% BCA and 10% HPMMA was achieved salt rejection 92.18% and flux 325.9 l h⁻¹ m⁻². High water purity was obtained by pre-passing the salted water through membrane made from dissolved bagasse (methylol cellulose) together with PMMA, instead of ion exchanger, followed by passing the accepted water through BCA–HPMMA membrane, whereas the salt rejection increased to 98%. Also, by this approach we obtained high thermal stability membrane compared to CA-RO-membrane. This data gives highlight on possibility of application such type of membrane with high temperature operation conditions.     

Effect of process parameters on transmembrane flux during direct osmosis

Direct osmosis is a non-thermal membrane process employed for the concentration of fruit juices at ambient temperature and atmospheric pressure, thereby maintaining the organoleptic and nutritional properties of fruit juices. In the present study, concentration of pineapple juice by direct osmosis was explored. Aqueous solution of sucrose (0–40%, w/w)–sodium chloride (0–26%, w/w) combination was investigated as an alternative osmotic agent. The sucrose–sodium chloride combination can overcome the drawback of sucrose (low flux) and sodium chloride (salt migration) as osmotic agents during direct osmosis process. The effect of the hydrodynamic conditions in the module and feed temperature (25–45 °C) on transmembrane flux was evaluated. For a range of hydrodynamic conditions studied, it was observed that transmembrane flux increases with Reynolds number. The increase in feed temperature resulted in an increase in transmembrane flux. The pineapple juice was concentrated upto a total soluble solids content of 60 °Brix at ambient temperature. The effect of direct osmosis process on physico-chemical characteristics of pineapple juice was also studied. The ascorbic acid content was well preserved in the pineapple juice concentrate by direct osmosis process.     

A new route for the fabrication of TiO2 ultrafiltration membranes with suspension derived from a wet chemical synthesis

Titania ultrafiltration membranes were successfully fabricated by a new route, which was directly derived from the nanoparticles suspension that was the intermediate product prior to dry and calcine in the synthesis of nanoparticle by a wet chemical method. The morphology and the crystal structure of the prepared membrane were analyzed by SEM and XRD. The effect of various dipping time on the membrane thickness was investigated. The rejection of the bovine serum albumin (BSA, 67,000 Da) was used to evaluate the separation characteristics of these membranes, and the relationship between the dipping time and the optimization thickness of the membrane was built on the base of the data of the pure water flux. SEM images showed that the surface of the membrane was defect-free and XRD revealed that the titania crystalline phase was pure anatase. The membrane thickness increased linearly with the square root of the dipping time and the dipping time of 30 s was necessary to form a defect-free titania layer on the top of supports. The titania layer derived from the dipping time of 30 s could be of thickness of 5.9 μm and an average pore size of 60 nm. The pure water permeability of the membrane was 860 × 10⁻⁵ L/(m² h Pa) (860 L/(m² h bar)), and the BSA rejections of the membranes prepared reached to 90% after 20 min running.     

Experimental study of a dynamic filtration system with overlapping ceramic membranes and non-permeating disks rotating at independent speeds

In a previous paper [Ding et al., J. Membr. Sci. 276 (2006) 232], we have investigated the performance in microfiltration of mineral suspensions of a novel filtration pilot consisting in overlapping ceramic membranes disks rotating at same speed on two parallel shafts. In this paper, we investigate a modification of this concept in which the ceramic disks of one shaft were replaced by non-permeating metal disks of same size rotating at a speed different from that of membranes. We also operated the pilot without disks on the 2nd shaft in order to eliminate membrane overlapping. When using metal disks with radial vanes, permeate fluxes were found to be 50–60% higher than those obtained in the same conditions with the previous design using only ceramic disks. By comparing permeate fluxes in different configurations, membranes on both shafts, membranes on the 1st shaft with and without metal disks on the 2nd shaft, we showed that, at a feed concentration of 200 g L⁻¹, the effect on permeate flux J, of shear rate increment due to membrane overlapping, could be completely offset by the high concentration increase between two adjacent and overlapping membranes. Raising the ceramic disks rotation speed N_c had a larger effect on J than increasing the metal disks speed N_m. For N_c = 32.16 Hz (1930 rpm) and N_m = 2.4 Hz (144 rpm), J reached 1790 L h⁻¹ m⁻² at 310 kPa, versus 1100 L h⁻¹ m⁻² for N_c = 12.3 Hz (738 rpm) and N_m = 22.26 Hz (1336 rpm) (for the same total sum N_c + N_m). Measurements of electrical power consumed by friction on rotating disks showed that the energy spent per m³ of permeate was lowest when using metal disk with vanes rotating at low speed and ceramic disks rotating at high speed.