镍基催化剂上甲烷干气重整反应的优化(英文)

利用单一因子法、正交设计法以及均匀设计法深入考察了镍基催化剂上的甲烷二氧化碳重整反应的影响因子、催化剂组成、最佳反应条件以及助剂效应。研究发现,最佳催化剂组成为：Ｎｉ,８５ｗｔ％：ＭｇＯ,３ｗｔ％;ＣｅＯ２,３ｗｔ％;载体：Ａｌ２Ｏ３。助剂可有效抑制催化剂积碳,但同时由于覆盖部分金属活性位,一定程度上降低了催化剂的活性。该催化剂上５００ｈ甲烷二氧化碳重整反应稳定性试验表明该催化剂性能优越．有较高的开发潜力。     

甲烷二氧化碳重整制合成气的镍基催化剂性能Ⅱ.碱性助剂的作用

考察了碱性助剂Ｋ２Ｏ，Ｌｉ２Ｏ，ＭｇＯ，Ｌａ２Ｏ３与ＣｅＯ２对Ｎｉ／γ－Ａｌ２Ｏ３催化剂上ＣＨ４－ＣＯ２重整反应活性和抗积炭能力等方面的影响，结果表明，这些助剂对催化剂的抗积炭能力都有明显的改善作用，ＣＨ４－ＣＯ２重整活性不同温度范围内也有不同程度的提高，其中，ＭｇＯ，Ｌａ２Ｏ３和ＣｅＯ２助剂的作用明显，但与添加顺序有关，先浸Ｎｉ后浸Ｍｇ制备的催化剂有较高的ＣＨ４转化率，但抗积炭能力远不如先浸Ｍｇ     

甲烷干气重整反应进展(英文)

系统地回顾和总结了二氧化碳重整反应的研究进展和现状,包括催化剂活性组分、载体、助剂以及催化剂制各方法等因素对催化剂性能的影响,同时对催化剂活性组分与反应中间体的结构与性能、反应机理和动力学行为及催化剂失活特性进行了细致的分析。大量研究表明金属镍是最富潜力的干气重整催化剂活性组分,而催化剂积炭是决定该反应能否工业化的关键因素。探索抑制催化剂积碳失活的有效途径是二氧化碳重整过程开发成功的关键。甲烷二氧化碳（干气）重整反应的研究和开发将提供一条天然气有效利用与温室气体减排的有效途径。     

甲烷干气重整反应中镍基催化剂上表面积碳研究(英文)

镍基催化剂上积碳是甲烷干气重整反应急需解决的关键问题。实验采用ＴＰＳＲ、ＴＰＤ、ＸＰＳ和脉冲反应等方法系统研究了镍基催化剂表面积碳的形态和特点。热力学研究表明,在５７３ Ｋ到１２７３ Ｋ的温度范围内,催化剂的表面积碳是不可避免的。ＴＰＳＲ、ＸＰＳ和ＴＰＤ研究表明,甲烷在催化剂表面裂解将形成至少三种碳物种：Ｃα、Ｃβ和Ｃγ。这三种碳物种具有不同的表面迁移能力、热稳定性和反应活性。其中,Ｃα物种在甲烷干气重整反应中是一种非常活泼和重要的中间体;Ｃγ物种则可能是表面积碳的前驱物：部分脱氢的Ｃβ物种能够与Ｈ２或ＣＯ２反应生成ＣＨ４或ＣＯ。     

氮化SBA-16负载镍基催化剂的制备及其对甲烷二氧化碳重整反应的催化性能

通过软模板法合成了SBA-16分子筛,采用高温氨气氮化的方法使有序介孔硅材料中的氧原子部分被氮原子取代,得到氮化的SBA-16载体(SBA-16-N)。采用满孔浸渍法制备了镍基催化剂,并将制得的Ni/SBA-16和Ni/SBA-16-N催化剂用于甲烷二氧化碳重整反应。通过透射电镜、氮气物理吸附、X射线衍射、X射线光电子能谱和二氧化碳程序升温脱附等手段研究了载体和催化剂的结构,并利用热重分析对反应之后回收催化剂进行了表征。结果表明,高温氮化后的分子筛中掺入了氮元素,增加了载体的碱性,改善了载体对反应气体的吸附活化能力,增强了载体与金属之间的相互作用,从而提高了催化剂的活性和抗积炭性能。     

羟基磷灰石负载Ni催化剂中Ni含量对催化甲烷二氧化碳重整制合成气性能的影响

以低温沉淀方法制备的羟基磷灰石(HAp)为载体,采用浸渍法制备了一系列不同Ni含量的Ni/HAp催化剂,并采用BET、H2-TPR、XRD、SEM、FT-IR、TEM和TG-DTA技术对催化剂进行了表征。结果表明,NiO含量为13%的催化剂表现出最好的催化甲烷二氧化碳重整制合成气活性,在850℃、空速3.6×104mL/(h·gcat)的反应条件下,甲烷和二氧化碳的转化率在10 h内分别稳定在72%和83%。这主要归因于催化剂中金属和载体之间的强相互作用。虽然反应后的催化剂表面有少量的积炭,但这些积炭多以丝状炭存在,并不会影响催化剂的活性和稳定性。     

助剂MgO、CaO对甲烷水蒸气重整Ni/γ-Al_2O_3催化性能的影响

采用固定床装置,考察了以共浸方式引入的助剂MgO、CaO对Ni/γ-Al2O3催化剂在甲烷水蒸气催化重整中的催化反应性能的影响。结果表明,在H2O/CH4/N2的摩尔比为2.86/1/3.28,GHSV为1 800 h-1,反应温度为700℃下,催化剂Ni-CaO/Al2O3催化性能最好;反应初期甲烷转化率可达到96.95%、CO选择性可达68.93%、H2收率可达73.58%。XRD和H2-TPR结果表明,CaO的存在使催化剂中的活性NiO组分增多,还原性和分散性能较好。利用热分析技术对积炭进行考察发现反应10 h后的Ni-CaO/Al2O3催化剂上并未出现导致催化剂失活的炭物种。     

La2O3—Ni／SrAl12O19催化剂上甲烷与二氧化碳重整反应的研究

采用ＸＲＤ，ＵＶ－ＤＲＳ，Ｈ２－Ｏ２滴定，ＴＰＲ，吡啶吸附红外光谱等技术，研究了Ｌａ２Ｏ３助剂对Ｌａ２Ｏ３－Ｎｉ／ＳｒＡｌ１２Ｏ１９催化剂的还原性，表面酸性，金属镍的分散度和抗烧结能力，以及对催化甲烷与二氧化碳重整制取合成气反应性能的影响。结果表明，在负载型的镍催化剂中，添加Ｌａ２Ｏ３助剂，能够削弱金属组分与载体之间的相互作用，降低催化剂的还原性，提高金属镍在催化剂表面的分散度和在反应过程中的抗烧     

介孔Ni/CaO-ZrO2纳米复合物催化甲烷和二氧化碳重整

采用溶胶-凝胶法制备了一种具有高热稳定性的介孔Ni/CaO-ZrO2纳米复合物.此纳米复合物在甲烷/二氧化碳重整中表现出较高的活性和稳定性,且经连续运行50h后,其催化活性没有明显降低,稳定性显著高于Ni/Al2O3或Ni/SiO2负载型催化剂.这是由于反应过程中纳米Ni颗粒尺寸被有效稳定以及碱性组分CaO的存在,催化剂中相互嵌合的Ni,ZrO2和CaO的颗粒尺寸均为10nm左右,堆积形成了海绵状的介孔结构.CaO的存在使催化剂具有较强的碱性,促进了反应物CO2的化学吸附和解离.     

Nickel catalysts supported on MgO with different specific surface area for carbon dioxide reforming of methane

In this paper, three kinds of MgO with different specific surface area were prepared, and their effects on the catalytic performance of nickel catalysts for the carbon dioxide reforming of methane were investigated. The results showed that MgO support with the higher specific surface area led to the higher dispersion of the active metal, which resulted in the higher initial activity. On the other hand, the specific surface area of MgO materials might not be the dominant factor for the basicity of support to chemisorb and activate CO₂, which was another important factor for the performance of catalysts. Herein, Ni/MgO(CA) catalyst with proper specific surface area and strong ability to activate CO₂ exhibited stable catalytic property and the carbon species deposited on the Ni/MgO(CA) catalyst after 10 h of reaction at 650 °C were mainly activated carbon species.     

Ni/MgO catalyst prepared using atmospheric high-frequency discharge plasma for CO2 reforming of methane

A new type of Ni/MgO catalyst was prepared using atmospheric high-frequency discharge cold plasma. The influences of conventional method, plasma method, and plasma plus calcination method on the catalytic activity were studied and the CO2 reforming of methane was chosen as the probe reaction. The catalysts were characterized by X-ray diffraction (XRD), transmission electron microscope (TEM), X-ray photoelectron spectroscopy, and CO2 temperature-programmed surface reaction techniques. The results suggested that the nickel-based catalyst prepared by plasma plus calcination method possessed a smaller particle size and a higher dispersion of active component, better low-temperature activity and enhanced anti-coking ability. The conversion of CO2 and CH4 was 90.70% and 89.37%, respectively, and the reaction lasted for 36 h without obvious deactivation under 101.325 kPa and 750°C with CO2/CH4 = 1/1.     

Effect of MgO promoter on Ni-based SBA-15 catalysts for combined steam and carbon dioxide reforming of methane

A series of Ni/SBA-15 catalysts with Ni contents ranging from 5 wt% to 15 wt%, as well as another series of 10%Ni/MgO/SBA-15 catalysts, in which the range of the MgO content was from 1 wt% to 7 wt%, were prepared, and their catalytic performances for the reaction of combined steam and carbon dioxide reforming of methane were investigated in a continuous flow microreactor. The structures of the catalysts were characterized using the XRD, H2-TPR and CO2-TPD techniques. The results indicated that the CO selectivity for this reaction was very close to 100%, and the H2/CO ratio of the product gas could be controlled by changing the H2O/CO2 molar ratio of the feed gas. The simultaneous and plentiful existing of steam and CO2 had a significant influence on the catalytic performance of the 10%Ni/SBA-15 catalyst without modification. After reacting at 850 °C for 120 h over this catalyst, the CH4 conversion dropped from 98% to 85%, and the CO2 conversion decreased from 86% to 53%. However, the 10%Ni/3%MgO/SBA-15 catalyst exhibited a much better catalytic performance, and after reacting for 620 h, the CO2 conversion over this catalyst dropped from 92% to around 77%, while the CH4 conversion was not decreased. Oxidation of the Ni0 species as well as carbon deposition during the reaction were the main reasons for the deactivation of the catalyst without modification. On the other hand, modification by the MgO promoter improved the dispersion of the Ni0 species, and enhanced the CO2 adsorption affinity which in turn depressed the occurring of carbon deposition, and thus retarded the deactivation process.     

Ultra-stable Ni catalysts for methane reforming by carbon dioxide

Methane reforming by carbon dioxide has been studied over ultra-stable Ni catalysts. The catalyst was characterized by XRD, IR and TEM and temperature programmed hydrogenation. The nickel–magnesia solid solution catalyst containing low nickel has shown excellent stability (>3000 h) and no carbon deposition in the methane reforming by carbon dioxide. It was also found that the small nickel metal particle interaction with support surface is effective for the inhibition of carbon formation.     

助剂MgO、CaO对甲烷水蒸气重整Ni/γ-Al2O3催化性能的影响

采用固定床装置,考察了以共浸方式引入的助剂MgO、CaO对Ni/γ-Al₂O₃催化剂在甲烷水蒸气催化重整中的催化反应性能的影响。结果表明,在H₂O/CH₄/N₂的摩尔比为2.86/1/3.28,GHSV为1800h^－1,反应温度为700℃下,催化剂Ni-CaO/Al₂O₃催化性能最好;反应初期甲烷转化率可达到96.95%、CO选择性可达68.93%、H₂收率可达73.58%。XRD和H₂-TPR结果表明,CaO的存在使催化剂中的活性NiO组分增多,还原性和分散性能较好。利用热分析技术对积炭进行考察发现反应10h后的Ni-CaO/Al₂O₃催化剂上并未出现导致催化剂失活的炭物种。     

Influence of MgO in the CO2 – steam reforming of methane to syngas by NiO/MgO/ α-Al2O3 catalyst

Simultaneous steam and CO₂ reforming of methane to syngas (H₂and CO) over NiO/MgO/a-Al₂O₃ catalyst have been investigated at different MgO wt.%. The catalyst has been characterized by temperature-programmed reduction and XRD techniques. Addition of MgO reduced the carbon deposition and energy consumption. The stability and less coking on MgO-promoted catalysts are attributed to the lewis basicity of MgO.     

Improved catalytic performance of Ni catalysts for steam methane reforming in a micro-channel reactor

Milliseconds process to produce hydrogen by steam methane reforming （SMR） reaction, based on Ni catalyst rather than noble catalyst such as Pd, Rh or Ru, in micro-channel reactors has been paid more and more attentions in recent years. This work aimed to further improve the catalytic performance of nickel-based catalyst by the introduction of additives, i.e., MgO and FeO, prepared by impregnation method on the micro-channels made of metal-ceramic complex substrate. The prepared catalysts were tested in the same micro-channel reactor by switching the catalyst plates. The results showed that among the tested catalysts Ni-Mg catalyst had the highest activity, especially under harsh conditions, i.e., at high space velocity and/or low reaction temperature. Moreover, the catalyst activity and selectivity were stable during the 12 h on stream test even when the ratio of steam to carbon （SIC） was as low as 1.0. The addition of MgO promoted the active Ni species to have a good dispersion on the substrate, leading to a better catalytic performance for SMR reaction.     

Effect of metal oxides on the reforming of methane with carbon dioxide

The effect of basic and rare earth metal oxides on the stability of nickel-based catalysts for the CO₂ reforming of CH₄ has been studied. The addition of metal oxides increased the stability of Ni-based catalysts and reversed the values of the reaction orders with respect to both CH₄ and CO₂. In the presence of metal oxides, the values of the reaction orders with respect to CO₂ partial pressure followed the same trend of catalyst stability.