Thermodynamic analysis of the reaction-induced phase separation in model systems based on blends of a rubber in diepoxide / monoamine precursors

The reaction-induced phase separation in blends based on a carboxyl-terminated poly(butadiene-co-acrylonitrile) rubber (CTBN), dissolved in diglycidyl ether of bisphenol A (DGEBA) - benzylamine (BA) monomers, was studied. The polymerization kinetics was followed by size exclusion chromatography, for both the neat DGEBA-BA system and for blends containing 10 wt% CTBN. No effect of CTBN addition on the polymerization rate was observed within experimental error. The kinetics could be fitted with a model based on the presence of non-catalytic and OH-catalyzed reactions and assuming equal reactivity of primary and secondary amine hydrogens. Cloud-point conversions were determined at 60, 70 and 80 °C. The Flory-Huggins model provided a reasonable fitting of experimental data using an interaction parameter depending exclusively on temperature, and taking polydispersities of both linear polymers into account. Linear epoxy/amine systems may be used to test the reliability of thermodynamic theories in more complex situations (e.g., modifiers with a broad distribution of molar masses or mixtures of several modifiers).     

‘Tail’ phenomenon and fatigue crack propagation of PC/ABS alloy

The fatigue crack propagation (FCP) behavior of the alloy of polycarbonate (PC) and acrylonitrile-butadiene-styrene (PC/ABS) is experimentally investigated in this paper. An improved compliance method is employed to measure the fatigue crack length and optical and scanning electron microscopes (SEM) are used to observe the features of crack tip deformation in situ. ‘Tail’ phenomenon has been observed at the initial stage of fatigue for each specimen, which is regarded as a reflection of the transition process of accumulation of damage and plastic deformation during FCP. The law of FCP from low to high crack growth rate (10⁻⁶-10⁻³ mm/cycle) is obtained and described with Paris law. Porous or dimple features govern the fatigue crack surfaces and coarse features have been seen on the crack surfaces with higher crack growth rate, while smooth features have been observed on the crack surfaces with lower crack growth rate. A stretched band appears when the crack growth transforms from lower to higher region of FCP rate.     

Environmentally benign green composites based on epoxy resin/bacterial cellulose reinforced glass fiber: Fabrication and mechanical characteristics

Bio-based bacterial cellulose (BC) epoxy composites were manufactured and their mechanical properties were examined. The BC was initially fabricated from Vietnamese nata de coco by means of alkaline pretreatment followed by solvent exchange. The obtained fibers were dispersed in epoxy resin (EP) by both mechanical stirring and ultrasonic techniques. The resulting blend was used as the matrix for glass-fiber (GF) composite fabrication using a prepreg method followed by multiple hot-press-curing steps. The morphology, mechanical characteristics and mode-I interlaminar fracture toughness of the fabricated composites were investigated. With a 0.3-wt% BC content, the mode-I interlaminar fracture toughness for both crack initiation and crack propagation were improved by 128.8% and 1110%, respectively. The fatigue life was dramatically extended by a factor of 12, relative to the unmodified composite. Scanning electron microscopy images revealed that the BC plays a vital role in increasing the interlaminar fracture toughness of a GF/EP composite via the mechanisms of crack reflection, debonding and fiber-bridging.     

Fatigue crack propagation in high-density polyethylene

An investigation of the influence of crystalline microstructure on fatigue crack propagation (FCP) in high-density polyethylene (HDPE) is reported. Various thermal histories were used to generate samples with the same crystallinity and supermolecular structure for three different molecular weight HDPEs. Estimation of tie chain densities were obtained from measurements of brittle fracture stress and predicted from the estimated chain dimensions of the polymers using the modified version of the approach originally taken by Huang and Brown. A significant decrease in FCP resistance and a clear transition to a more brittle fracture surface was observed with decreasing molecular weight. Detailed studies of damaged zones preceding the growing crack show a transition to a more highly branched crack structure for those samples associated with a higher FCP resistance. These results strongly suggest that the branched damaged zone structure improves the FCP resistance by enlarging and blunting the crack tip and, therefore, consuming more energy during the fatigue crack propagation. Additional efforts were made to prepare samples with the same crystallinity and tie chain density, but different supermolecular structure. However, in contrast to reports in the literature, no significant difference in FCP resistance was observed for specimens with different average spherulite sizes. This is probably because the propagating crack front is preceded by a significant zone of plastic deformation and is not expected to directly encounter the spherulites.     

Micromechanics of fatigue crack propagation in glassy thermoplastics

By the aid of the optical interference method the size of the craze zone at the crack tip has been measured during fatigue crack propagation (FCP) in two glassy thermoplastics thus giving a basis to re-examine proposed models. In contrast to previous assumptions it has been found, that in PMMA of high molecular weight crack propagation occurs only during a short interval of the loading cycle when the fibrils are stretched most severely and it is not limited by crack tip blunting; between the dimensions of the craze zone and the crack advance per cycle which is also reflected by markings on the fracture surface no simple correlation has been found. In PVC first the craze grows continuously during many loading cycles up to its final size and then the crack propagates by a jump separating the craze zone only partly. Thus at all stress intensity levels investigated the length of the final craze zone has been found to be distinctly larger than the jump spacing on the fracture surface. By aid of SEM-photography it is shown that in PVC during FCP cracking occurs by separation of fibrils instead of void coalescence.     

Toughness Behaviour of Vinylester/Epoxy Thermosets with Interpenetrating Network Structure

Vinylester/epoxy-based (VE/EP) thermosets of interpenetrating network (IPN) structure were produced by using a VE resin (bismethacryloxy derivative of a bisphenol-A type EP resin) and EP resins of aliphatic (Al-EP) and cycloaliphatic (Cal-EP) nature. Curing of the EP resins occurred either by an aliphatic (Al-Am) or a cycloaliphatic (Cal-Am) diamine compound. Dynamic mechanical thermal analysis (DMTA) and atomic force microscopy (AFM) suggested the presence of an interpenetrating network (IPN) in the resulting thermosets. AFM scans taken on the ion-etched surface of EP showed a featureless homogeneous structure. On the other hand, VE exhibited a two-phase microgel, whereas VE/EP a two-phase interpenetrating network (IPN) structure. Toughness was characterised by parameters of the linear elastic fracture mechanics, viz. fracture toughness (K_c) and fracture energy (G_c). Unexpected high K_c and G_c data were found for the systems containing cyclohexylene units in the EP network. This was attributed to beneficial effects of the conformational changes along the cyclohexylene linkages (chair/boat). The failure mode of the VE/EP thermoset combinations was studied by scanning electron microscopy (SEM) and discussed.     

Methylethers of cinchona alkaloids in Pt-catalyzed hydrogenation of ethyl pyruvate and ketopantolactone: Effect of stereochemical factors on the enantioselectivity

We studied the enantioselective hydrogenation of ethyl pyruvate (EP) and ketopantolactone (KPL) under mild experimental conditions (hydrogen pressure 1 bar, room temperature) on Pt-alumina catalyst modified with O-methyl derivatives of parent cinchona alkaloids (MeOCD, MeOCN, MeOQN, MeOQD) in two solvents with highly different polarities (AcOH, toluene). The best ee's were achieved (91–96%) using MeOCD and MeOQN modifiers in AcOH. Hydrogenation, especially in the presence of the chiral modifiers MeOCN and MeOQD in toluene proceeded with exceptionally low enantioselectivities (35–46% for EP and 2–4% for KPL) as compared to the already well-known Pt-MeOCD catalyst (ee%: 71–74 for EP, 38–48 for KPL). Results of the hydrogenations of the modifiers and studies on the hydrogenation of substrates using modifier mixtures suggested that the low ee are attributable to stereochemical reasons. Namely, it seems justified to suppose that the low ee observed is dependent on the various tilted adsorbed structures of the substrate and modifier 1:1 intermediate complex responsible for enantiodifferentiation.     

Abnormality in using cyclic fatigue for ranking static fatigue induced slow crack growth behavior of polyethylene pipe grade resins

Slow crack growth behavior in polyethylene pipe grade resins were studied using both static fatigue (stress-rupture) and cyclic fatigue tests. This was done to better understand the applicability of cyclic fatigue in the prediction of slow crack growth ranking determined from the static fatigue test. In all polyethylene pipe grade resins tested at 80 °C, reduced crack growth failure times were exhibited when the cyclic fatigue test was employed. However, when applied to rank the resins through their slow crack failure times, the cyclic fatigue results did not always confirm those obtained from the static fatigue test. That is, in some cases, a resin with higher slow crack resistance ranking (longer failure times) than another resin in static fatigue exhibited lower ranking (shorter failure times) in the cyclic fatigue test. This abnormality of reversal in ranking is not a general observation but does occur. Based on the data obtained so far, when resins with smaller differences between static fatigue and cyclic fatigue slow crack growth failure times are compared with those resins having larger differences, the chances of correctly predicting the ranking obtained from static fatigue using cyclic fatigue tend to decrease. Hence, it is suggested that one needs to practice caution when using cyclic fatigue to predict the static fatigue ranking of resins for slow cracking resistance. Some insight into the cause of such abnormality is discussed with reference to creep-fatigue interactions.     

Phase separation behavior of epoxy resin modified with crosslinked rubber

Low molecular weight liquid rubber (ATBN = amine terminated butadiene acrylonitrile copolymer or CTBN = carboxyl terminated butadiene acrylonitrile copolymer)–DGEBA (diglycidyl ether of bisphenol A) blends indicated upper critical solution temperature (UCST) behavior. The phase separation behavior of the neat and crosslinked rubber (ATBN, CTBN)–epoxy blends was analyzed by a laser light scattering experiment. Lauryl peroxide (LPO) was employed to crosslink the rubber during the initial annealing stage. The onset point of the phase separation in the crosslinked ATBN–epoxy system occurred later than in the case of the neat ATBN–epoxy system. However, the onset point of the phase separation process started earlier in the case of the crosslinked CTBN–epoxy system. The domain correlation length of the crosslinked rubber-added system was smaller than that of the neat rubber-added system.     

Shape-memory behavior of bisphenol A-type cyanate ester/carboxyl-terminated liquid nitrile rubber coreacted system

Bisphenol A-type cyanate ester (BACE) was modified by carboxyl terminated liquid nitrile rubber (CTBN) exhibiting shape memory properties. Shape memory BACE/CTBN copolymer was a new kind of smart materials, which has huge development potential and promising future. A series of shape memory BACE/CTBN copolymers were prepared by varying mass ratio of BACE and CTBN. The mechanical performance, thermal properties, and shape memory effect of the BACE/CTBN copolymers were systematically investigated. It was found that the BACE/CTBN copolymers have excellent shape-memory behavior, and the glass transition temperature (T _g ) of the copolymers can be adjusted with the content of CTBN. The shape recovery speed increases with the increment of the content of CTBN and the shape fixed ratio and shape recovery ratio are almost 100 %.     

Enhancement of the chemiluminescence of penicillamine and ephedrine after derivatization with aldehydes using tris(bipyridyl)ruthenium(II) peroxydisulfate system and its analytical application

A novel sequential injection (SI) method was developed for the determination of penicillamine (PA) and ephedrine (EP) based on the reaction of these drugs with tris(bipyridyl)ruthenium(II) (Ru(bpy)₃²⁺) and peroxydisulfate (S₂O₈²⁻) in the presence of light. Derivatization of PA and EP with aldehydes has resulted in a significant enhancement of the chemiluminescence emission signal by at least 25 times for PA and 12 times for EP, leading to better sensitivities and lower detection limits for both drugs. The instrumental setup utilized a syringe pump and a multiposition valve to aspirate the reagents, (Ru(bpy)₃²⁺ and S₂O₈²⁻), and a peristaltic pump to propel the sample. The experimental conditions affecting the derivatization reaction and the chemiluminescence reaction were systematically optimized using the univariate approach. Under the optimum conditions linear calibration curves between 0.2–24 μg mL⁻¹ for PA and 0.2–20 μg mL⁻¹ for EP were obtained. The detection limits were 0.1 μg mL⁻¹ for PA and 0.03 μg mL⁻¹ for EP. The procedure was applied to the analysis of PA and EP in pharmaceutical products and was found to be free from interferences from concomitants usually present in these preparations.     

Chemical modifiers in arsenic determination in biological materials by tungsten coil electrothermal atomic absorption spectrometry

Palladium, iridium, and rhodium are evaluated as possible chemical modifiers in the determination of As in digest solutions of biological materials (human hair and clam) by tungsten coil electrothermal atomic absorption spectrophotometry (TCA-AAS). The modifier in solution was applied onto the coil and thermally pre-reduced; the pre-reduction conditions, the amount of modifier, and the thermal program were optimized. Palladium was not satisfactory, whereas Ir and Rh were effective modifiers and rendered better relative sensitivity for As by a factor of 1.4 and 1.9, respectively compared to the case without modifier. Upon optimization of thermal conditions for As in pre-reduced Ir (2.0 µg) and Rh (2.0 µg) modifiers and in the digest solutions of the study matrices, Rh (2.0 µg) was more effective modifier and was selected as such. The mean within-day repeatability was 2.8% in consecutive measurements (25–100 µg L^–1) (3 cycles, each of n=6) and confirmed good short-term stability of the absorbance measurements. The mean reproducibility was 4.4% (n=20 in a 3-day period) and the detection limit (3 _blank/slope) was 29 pg (n=15). The useful coil lifetime in Rh modifier was extended to 300–400 firings. Validation was by determination of As in the certified reference material (CRM) of Oyster tissue solution with a percentage relative error (E _rel%) of 2% and percentage relative standard deviation (RSD%) of 3% (n=4), and by analytical recovery of As spiked in CRM of human hair [94±8% (n=4)]. The methodology is simple, fast (sample readout frequency 21 h^–1), reliable, of low cost, and was applied to the determination of As in hair samples of exposed and unexposed workers.     

Fracture behavior of core-shell rubber-modified crosslinkable epoxy thermoplastics

The fracture behavior of a core-shell rubber (CSR) modified cross-linkable epoxy thermoplastic (CET) system, which exhibits high rigidity, highT _g, and low crosslink density characteristics, is examined. The toughening mechanisms in this modified CET system are found to be cavitation of the CSR particles, followed by formation of extended shear banding around the advancing crack. With an addition of only 5 wt.% CSR, the modified CET possesses a greater than five-fold increase in fracture toughness (G _IC) as well as greatly improved fatigue crack propagation resistance properties, with respect to those of the neat resin equivalents. The fracture mechanisms observed under static loading and under fatigue cyclic loading are compared and discussed.     

Fatigue behaviour of filled polymers

The fatigue resistance of any material is the combined resistance to crack initiation and then to crack propagation. 1) In most of the cases, fillers act as strong cracks initiators. The Fatigue Crack Propagation can, under certain conditions, be improved (glass beads in epoxy) and this can be attributed to the crack front pinning mechanism. This mechanism is mainly governed by interparticle distances. 2) The number of particles per volume unit and thus the interparticles distance seems to be a key factor for endurance resistance. Thus, for a given number of particles per volume unit, the fatigue lifetimes are in good correlation with the FCP data. 3) A very rigid bounding between fillers and matrix is not necessarily good in terms of fatigue lifetime. A rubbery interphase can accommodate the deformation around the particle and thus can avoid a crack nucleation.     

Toughening of cyanate ester resin by carboxyl terminated nitrile rubber

The carboxyl terminated butadiene‐acrylonitrile (CTBN) rubber was used to improve the toughness of the cyanate ester (CE) resin. The toughness of the modified blends depended on the CTBN content. The addition of 10 phr (g/100gCE) CTBN in CE resin led to a 200% increase in the impact strength with a loss of storage modulus. The transmission electron microscopy result showed the existence of rubber particles, inferring that phase separation had occured after curing. The thermogravimetric analysis curve of CTBN indicated the presence of cavities which also can be observed on the fractured surface in the scanning electron microscopy pictures using high magnification. Thus, phase‐separation and cavities toughening mechanisms function together to improve the toughness. Copyright © 2004 John Wiley & Sons, Ltd.     

CTBN-TOUGHENED EPOXY RESINS——EFFECT OF CURING MECHANISM ON NETWORK STRUCTURE OF THE RUBBER PHASE

Epoxy resins toughened with carboxyl-terminated butadieneacrylonitrile copolymers (CTBN) are two-phase thermosets. The network of the in situ formed rubber particles depends upon the curing mechanism of the resin. When a primary polyamine such as triethylene tetramine was used as curing agent, the network of the rubber phase was quite incomplete, whereas a perfect rubber network was formed with 2-ethyl-4-methyl imidazole as the curing agent.     

Comparative study for separation of aquatic humic substances by capillary zone electrophoresis using uncoated, polymer coated and gel-filled capillaries

Several comparative capillary zone electrophoresis (CZE) experiments were carried out by means of uncoated, polyvinyl alcohol (PVA) and polyacrylamide (PAA) coated silica open tubular capillaries and gel-filled capillaries (linear non-cross-linked polyacrylamide, PAGE, by a pre-coated PAA capillary) using different kinds of background electrolytes (BGEs) and organic modifiers for characterization of aquatic dissolved humic matter (DHM). Organic compounds, such as acetic acid, acetate buffer, methanol, ethylene glycol, acetonitrile, dimethylsulphoxide, 5 M urea and sodium dodecyl sulphate (SDS) were tested as sample modifiers to improve the separative power. The fractionation mode by a PVA coated open tubular capillary using 40 mM phosphate buffer at pH 6.8 and 5 M urea-water as the sample modifier turned out to be fairly practical as well as its PAA homologue. Linear non-cross-linked PAGE with 10% gel concentration and 5 M urea-water as the sample modifier using 40 mM phosphate buffer at pH 6.8 produced the most reliable results as to the adaptation of physical gels, especially if the interactions of humic solutes with the gel matrix are not critical. The addition of SDS in the linear PAGE gel increased the interaction of humic solutes with the gel matrix but also improved the separative power and strengthened the chaotropic effect of the urea modifier.     

Effect of a triazine ring‐containing charring agent on fire retardancy and thermal degradation of intumescent flame retardant epoxy resins

A triazine ring‐containing charring agent (PEPATA) was synthesized via the reaction between 2,6,7‐trioxa‐l‐phosphabicyclo‐[2.2.2]octane‐4‐methanol (PEPA) and cyanuric chloride. It was applied into intumescent flame retardant epoxy resins (IFR‐EP) as a charring agent. The effect of PEPATA on fire retardancy and thermal degradation behavior of IFR‐EP system was investigated by limited oxygen index (LOI), UL‐94 test, microscale combustion calorimetry (MCC), thermogravimetric analysis (TGA) and thermogravimetric analysis/infrared spectrometry (TG‐IR). The glass transition temperatures (T_g) of IFR‐EP systems were studied by dynamic mechanical analysis (DMA). The LOI values increased from 21.5 for neat epoxy resins (EPs) to 34.0 for IFR‐EP, demonstrating improved flame retardancy. The TGA curves showed that the amount of residue of IFR‐EP system was largely increased compared to that of neat EP at 700 °C. The new IFR‐EP system could apparently reduce the amount of decomposing products at higher temperatures and promotes the formation of carbonaceous charred layers that slowed down the degradation. Copyright © 2010 John Wiley & Sons, Ltd.     

Synergic improvement of DGEBA/CSP/HBP composite on mechanical behavior

Hyperbranched polymer with amino end groups (HBPA) and core-shell particle (CSP, which is fabricated through grafting HBPA onto the surface of silica nanoparticle) were incorporated into an epoxy matrix to fabricate a high performance composite. The effects of CSPs contents on the mechanical properties of composites were studied, discussing the results from tensile, flexural, and impact tests. The composites revealed noticeable improvements in tensile strength, elongation, flexural strength and impact strength in comparison to the neat epoxy or epoxy/HBPA system. The glass transition temperature (T_g) was also improved by the addition of CSP. Field emission scanning electron micrograph (FESEM) indicated that HBPA could favorable improve the compatibility between CSP and epoxy matrix. And the toughening mechanisms were the synergic effect of shearing deformation, phase separation, crack propagation, crack deflection, and crack pinning.