Surface finishing of enamels by sol-gel coating

Sol-gel coatings composed of SiO₂, SiO₂-TiO₂, SiO₂-ZrO₂ and SiO₂-TiO₂-ZrO₂ were prepared on different technical enamels as substrates. Thin (from 80–300 nm) and thick (up to 2 μm) films were deposited by the dip coating method. The chemical durability of the coated and uncoated enamels was tested against acidic and basic attack in accordance with DIN ISO standards. The experimental results show that the thin SiO₂ coatings increase the chemical resistance of the coated enamels against oxalic acid attack by a factor of 4 to 22 compared to the uncoated ones. Especially efficient were SiO₂ films of 1 μm thickness, based on MTEOS-TEOS solutions. SiO₂ films do not protect the enamels against NaOH attack; however, an SiO₂-ZrO₂ coating on a non-resistant low-network former enamel significantly increases its stability against this basic attack. SNMS in-depth profiles show that in this case Na, Ca and Ba diffuse from the enamel substrate into the sol-gel layer, apparently stabilizing it.     

Abrasion resistant inorganic/organic coating materials prepared by the sol-gel method

Novel abrasion resistant coating materials prepared by the sol-gel method have been developed and applied on the polymeric substrates bisphenol-A polycarbonate and diallyl diglycol carbonate resin (CR-39). These coatings are inorganic/organic hybrid network materials synthesized from 3-isocyanatopropyltriethoxysilane functionalized organics and metal alkoxide. The organic components are 3,3-iminobispropylamine (IMPA), resorcinol (RSOL), diethylenetriamine (DETA), poly(ethyleneimine) (PEI), glycerol and a series of diols. The metal alkoxides are tetraethoxysilane (TEOS) and tetramethoxysilane (TMOS). These materials are spin coated onto bisphenol-A polycarbonate and CR-39 sheets and thermally cured to obtain a transparent coating of a few microns in thickness. Following the curing, the abrasion resistance is measured and compared with an uncoated control. It was found that the abrasion resistance of inorganic/organic hybrid coatings in the neat form or containing metal alkoxide can be very effective to improve the abrasion resistance of polymeric substrates. The adhesion tests show that the adhesion between coating and substrate can be greatly improved by treating the polymeric substrate surface with a primer solution of isopropanol containing 3-aminopropyltriethoxysilane (3-APS). The interaction between 3-APS and the polycarbonate surface was investigated by a molecular dynamics simulation. The results strongly suggest that the hydrogen bonding between the amino group of the 3-APS and ester group in the polycarbonate backbone are sufficiently strong to influence the orientation of the primer molecules. The abrasion resistance of these new coating systems is discussed in light of the structure of the organic components. All of these results show that these coating materials have excellent abrasion resistance and have potential applications as coating materials for lenses and other polymeric products.     

Anti-Reflective Coatings for CRTs by Sol-Gel Process

Two types of anti-reflective coatings composed of nano-particles were developed for cathode ray tubes (CRTs). The anti-reflective and anti-static coating is composed of two layers. An outer SiO₂ layer is formed over a porous inner layer composed of titanium oxynitride (TiO _x N_y), antimony-doped tin oxide (ATO) and SiO₂. To control the reflection of the film, a porous structure is formed using a mixed sol composed of TiO _x N _y -ATO particles and hydrolyzed-polymerized tetraethoxy-silane (TEOS). The resulting double layered coating is shown to consist in a nanocomposite pseudo three-layer structure. The antireflective electromagnetic-wave-shielding coating is also composed of two layers. An outer SiO₂ layer is formed over an electric-conductive inner layer composed of silver colloids, TiO _x N _y nano particles. Silver colloids are used to obtain a film having low surface resistivity and TiO _x N _y nano-particles contained in the inner layer enhance the durability of the film. To reduce the plasma-resonance absorption caused by silver colloids, silver ions are added to the outer layer solution. The silver ions diffuse into the inner layer from the outer layer when the film is cured, touch to the surface of silver colloids, suppress the silver colloid growth and reduce the specific absorption of the film. These coatings are successfully applied to the panel glass for CRTs on an industrial scale.     

Preparation of TiO2 coating films containing Pd fine particles by sol-gel method

TiO₂ coating films of 0.3–0.4 m in thickness that contain fine Pd particles have been prepared by sol-gel method using Ti(OC₃H ₇ ⁱ )₄ and PdCl₂ as starting materials in an attempt to obtain optical materials that show surface plasma resonance in the visible range. A temperature higher than 900°C was required for formation of Pd metal particles when the heat-treatment was conducted in air. Heat-treatment of pre-heated amorphous films in air at 800°C resulted in precipitation of PdO particles, the size of which could be varied by changing the time of heat-treatment, and subsequent heat-treatment in H₂/Ar gas converted the PdO particles into Pd metal particles. Heat-treatment of pre-heated amorphous films in H₂/Ar gas also resulted in precipitation of Pd metal particles. The size of the Pd metal particles precipitated in the films was 6 to 90 nm, depending on the conditions of heat-treatment. The resultant TiO₂ films containing Pd metal particles were brownish grey in color and showed optical absorption in the visible range over 400 nm, which is attributed to surface plasma resonance of Pd metal particles.     

Spin coating process of sol-gel silicate films deposition: Effect of spin speed and processing temperature

The effect of two factors having the most important influence on spin coating process of sol-gel films: the spin speed and the temperature (of the substrate and the applied solution) during film deposition is discussed. It is shown, that film thickness and thickness uniformity are determined by centrifugal driving force dynamics, viscous polymer rheology, solvent evaporation dynamics, and film porous microstructure.     

ZrO2 phase structure in coating films and powders obtained by sol-gel process

Zirconia coating film and powder obtained by the sol-gel route using zirconium n-propoxide as starting material and acid catalyst were investigated by the Perturbed Angular Correlations method, X-Ray Diffraction and Differential Scanning Calorimetry and Differential Thermal Analyses. The hyperfine interaction, measured after annealing the samples at increasing temperatures up to 1100°C, allowed to distinguish five different zirconium neighborhoods. Two of them describe rather disordered material which, on heating, crystallizes to the tetragonal phase and end finally in monoclinic zirconia. As compared with the powder, the film exhibits a minor fraction of an unidentified ordered form and a higher and more stable fraction of tetragonal phase. In addition, the tetragonal to monoclinic conversion takes place at higher temperatures and with a larger activation energy.Researcher for CONICET-ArgentinaResearcher for CICPBA-Argentina     

A facile method for fabrication of superhydrophobic coating on aluminum alloy

A superhydrophobic coating applied in corrosion protection was successfully fabricated on the surface of aluminum alloy by chemical etching and surface modification. The water contact angle on the surface was measured to be 161.2° ± 1.7° with sliding angle smaller than 8°, and the superhydrophobic coating showed a long service life. The surface structure and composition were then characterized by means of SEM and XPS. The electrochemical measurements showed that the superhydrophobic coating significantly improved the corrosion resistance of aluminum alloy. The superhydrophobic phenomenon of the prepared surface was analyzed with Cassie theory, and it was found that only about 6% of the water surface is in contact with the metal substrate and 94% is in contact with the air cushion. Copyright © 2011 John Wiley & Sons, Ltd.     

Nanostructured Bi2Te3 synthesized by low temperature aqueous chemical route

Chemical and physical reactions during the low temperature aqueous chemical synthesis of nanostructured Bi₂Te₃ powders were investigated in-situ by pH measurement, color observation of the solution and X-ray diffraction analysis of the powders. It was found that Bi₂Te₃ could be synthesized only in a strong alkaline solution. Bi₂Te₃ nanocapsules were synthesized by the aqueous chemical route at 65 °C with the addition of disodium ethylenediaminetetraacetate salt. High-resolution transmission electron microscopy observation indicates that the nanocapsules are hollow-structured with a wall thickness of about 6 nm. __________ Translated from CHIMICA SINICA, 2005, 63(16)(in Chinese)     

化学复合镀Ni-P-PTFE镀层的组成分析

近年来化学复合镀技术在工业中应用日益广泛 ,本文运用ＳＥＭ、ＡＥＳ和ＸＰＳ等手段对用化学复合镀制得的Ｎｉ Ｐ ＰＴＦＥ镀层的结构和组分进行了分析 ,并就其耐腐蚀性能与前期得到的Ｎｉ Ｓｎ Ｐ[1 ] 、Ｃｕ Ｓｎ Ｐ[2 ] 、Ｎｉ Ｐ ＣｅＯ2 [3] 、Ｎｉ Ｐ ＳｉＯ2 [4] 镀层进行了比较 ,结果表明 :含量一定的ＰＴＦＥ(聚四氟乙烯 )的共存增强镀层的耐腐蚀性及镀层表面的润滑性。1　实验部分1 1　仪器日产Ｄ/ＭＡＸⅢＡ型Ｘ 射线衍射仪 ,铜靶 ,管压 2 5ｋＶ ,电流 1 0ｍＡ。国产ＪＪＣ 1型润滑湿角测量仪。美国ＰＥＲＫＩＮ ＥＬＭＥＲＰ…     

Bioactive Ca10(PO4)6(OH)2−TiO2 composite coating prepared by sol-gel process

The sol-gel prepared titania (TiO₂) has recently been demonstrated with a promising bioactivity [1]. It forms a chemical bond with the living bone in the body, although the bonding is not very strong. The present study is intended to improve the bone-bonding ability of the titania gel. The goal is achieved by impregnating the titania with hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂). The processing route includes the following steps: (1) the titania sol solution was prepared; (2) the solution was mixed with fine hydroxyapatite (HA) powders; (3) the mixture was used to produce a coating on a commercial pure titanium (c.p. Ti) or Ti6A14V plate by a dip coating technique; (4) the coating was fired at 400–600°C. The resulting coating is a composite consisting of hydroxyapatite embedded in the matrix of the titania gel. Such HA-TiO₂ composite coating is capable of inducing the hydroxyapatite precipitation from a simulated body fluid. When implanted in femurs of goat, the composite coating shows a bonding with bone. Its bone-bonding strength is twice as high as that of the pure titania gel coating. The results indicate that impregnating with hydroxyapatite is a promising way to increase the bioactivity of the titania gel.     

Synthesis of carbon nanotube/anatase titania composites by a combination of sol-gel and self-assembly at low temperature

A simple method is described for the synthesis of carbon nanotube/anatase titania composites by a combination of a sol-gel method with a self-assembly technique at 65 °C. This method makes use of polyelectrolyte for wrapping multi-walled carbon nanotube (MWCNT) and providing them with adsorption sites for electrostatically driven TiO₂ nanoparticle deposition. The composites were characterized using X-ray diffraction, transmission electron microscopy, Fourier transform infrared and X-ray photoelectron spectroscopy, and photoluminescence for analyzing their crystal phase, microstructure, particle size, and other physicochemical properties. The results showed that MWCNT were covered with an anatase TiO₂ thin layer or surrounded by an anatase TiO₂ thick coating, which is constructed of TiO₂ particles about 6 nm in size. The composites were rich in surface hydroxyl groups. The excited e⁻ in conduction band of TiO₂ may migrate to MWCNT. Concerning the potential applicability, MWCNT/TiO₂ composites showed excellent photocatalytic activity toward the photodegradation of methyl orange.     

Dielectric properties of Al–Si composite oxide films formed on electropolished and DC-etched aluminum by electrophoretic sol-gel coating and anodizing

Highly pure aluminum specimens (99.99%) after electropolishing and DC-etching were covered with SiO₂ films by electrophoretic sol-gel coating and were anodized in neutral boric acid/borate solutions. Time-variations in cell voltage during electrophoretic sol-gel coating and in anode potential during anodizing were monitored. Structure and dielectric properties of the anodic oxide films were examined by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray (EDX), and electrochemical impedance spectroscopy (EIS). It was found that electrophoretic sol-gel coating forms uniform SiO₂ films on the surface of both electropolished and DC-etched specimens. Anodizing of specimens after electrophoretic coating lead to the formation of anodic oxide films consisting of two layers: an inner alumina layer and an outer Al–Si composite oxide layer. The anodic oxide films formed, thus, had slightly higher capacitances than those formed on aluminum without any coating. Higher heating temperatures after electrophoretic deposition caused the increase in capacitance of anodic oxide films more effectively. Anodizing in a boric acid solution after SiO₂ coating on DC-etched foil allowed the anode potential to reach a value higher than 1,000 V, resulting in 39% higher capacitances than those on specimens without SiO₂ film. Dedicated to Professor Su-Il Pyun on the occasion of his 65th birthday.     

Deposition and characterization of TiAlSiN coatings prepared by hybrid PVD coating system

TiAlSiN coatings with different Si contents were deposited on silicon and high‐temperature alloy by using a hybrid physical vapor deposition coating system, where the cathodic arc ion plating was combined with a twin target mid‐frequency magnetron sputtering. The chemical composition, microstructure, cross‐sectional structure and morphology were carried out by X‐ray photoelectron spectroscope (XPS), X‐ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscope (TEM), respectively. NanoTest 600 nanomechanical system and ball‐on‐disc friction tester were used to investigate the mechanical and friction properties of TiAlSiN coatings. The worn surface of the TiAlSiN coatings and counterballs were investigated by means of surface profilometer and optical microscope. The wear rates were also measured by surface profilometer. The results showed that the Si addition did not change the coatings growth orientation, and the coating transfered into amorphous phase when the Si content reached about 13.9 at.%. The tribological properties and the hardness were improved by solid solution of Si atoms and grain boundary strengthening of SiN_x amorphous phase with moderate Si content addition. In addition, the SiNx amorphous phase improved oxidation resistance of TiAlN coating, but with a high Si content (more than 8.3 at.% in this work) the agglomeration of SiN_x amorphous phase would reduce the mechanical properties and oxidation resistance of the coating. Copyright © 2014 John Wiley & Sons, Ltd.     

Fabrication of molecularly imprinted hybrid monoliths via a room temperature ionic liquid-mediated nonhydrolytic sol-gel route for chiral separation of zolmitriptan by capillary electrochromatography

A room temperature ionic liquid (RTIL)-mediated nonhydrolytic sol-gel (NHSG) protocol was explored for the fabrication of new molecularly imprinted silica-based hybrid monoliths for chiral separation of a basic template zolmitriptan by CEC. The RTIL-mediated NHSG protocol involved free-radical copolymerization and NHSG process. Three carboxylic acids (trifluoromethyl acrylic acid, cinnamic acid, and methacrylic acid (MAA)) were examined as both the functional monomers and the catalysts for the NHSG condensation of methacryloxypropyltrimethoxysilane (MPTMS) to form silica-based framework. RTIL was incorporated to reduce gel shrinkage and also to act as the pore template. The effects of carboxylic acids and RTIL on the performance of the silica-based hybrid molecularly imprinted polymer (MIP) monoliths were investigated in detail to realize excellent chiral recognition and to give new insights into the mechanism of the RTIL-mediated NHSG strategy. Excellent chiral separation of (R)/(S)-zolmitriptan was achieved when the molar ratio of MAA to MPTMS was 1:4 and 1:2 with RTIL involved. The synergism of the free-radical copolymerization of the C=C bond of carboxylic acids and MPTMS with the NHSG condensation of MPTMS catalyzed by the carboxylic acids was demonstrated. The incorporation of RTIL increased porosity, and hence improved selectivity of the prepared hybrid monoliths.     

Comparison of chain structures between high-speed extrusion coating polyethylene resins by preparative temperature rising elution fractionation and cross-fractionation

Two polyethylene(PE) resins(samples A and B) are synthesized as high-speed extrusion coatings with similar minimum coating thickness and neck-in performance but different maximum coating speeds. Both samples are separated into seven fractions using preparative temperature rising elution fractionation. The microstructures of the original samples and their fractions are studied by high-temperature gel permeation chromatography, Fourier transform infrared spectroscopy, 13 C nuclear magnetic resonance spectroscopy, differential scanning calorimetry, and successive self-nucleation/annealing thermal fractionation. Compared with sample B, sample A has a broader MWD, more LCB contents, and less SCB contents. Moreover, sample A contains slightly more 30 °C and 50 °C fractions with lower molecular weights, and more fractions at 75 °C and 85 °C with higher molecular weight. The chain structure and its distribution in the two PE resins are studied in detail, and the relationship between the chain structure and resin properties is also discussed.     

Ultrafine grain formation and coating mechanism arising from a blast coating process: A transmission electron microscopy analysis

This article examines the substrate/coating interface of a coating deposited onto mild steel and stainless steel substrates using an ambient temperature blast coating technique known as CoBlast. The process uses a coincident stream of an abrasive blast medium and coating medium particles to modify the substrate surface. The hypothesis for the high bond strength is that the abrasive medium roughens the surface while simultaneously disrupting the passivating oxide layer of the substrate, thereby exposing the reactive metal that then reacts with the coating medium. The aim of this study is to provide greater insight into the coating/substrate bonding mechanism by analysing the interface between a hydroxyapatite coating on both mild and stainless steel substrates. The coating adhesion was measured via a tensile test, and bond strengths of approximately 45 MPa were measured. The substrate/coating interface was examined using transmission electron microscopy and selected area diffraction. The analysis of the substrate/coating interface revealed the presence of ultrafine grains in both the coating and substrate at interface associated with deformation at the interface caused by particle impaction during deposition. The chemical reactivity resulting from the creation of these ultrafine grains is proposed to explain the high adhesive strength of CoBlast coatings.     

Acceleration of free release static coating of capillary columns by the presence of polar solvents in the coating solution – a theoretical study

The cause of an observed acceleration in the free release static coating process of a capillary when more polar solvents are added to alkanes as stationary phase solvents has been studied. By using a computer program, 9 of the relevant physical parameers were calculated in relation to the composition of the solvent hixtures. Curves of these parameters vs composition of the mixures were drawn. From the results it can be deduced that the change of these parameters with the increase of polar solvents in the solution, is probably insufficient to explain the drastic increase of the free release static coating speed. A physical model is proposed to calculate the depth of the meniscus around which sufficient heat can be transferred into the evaporating surface per unit time, to evaporate the solvent at a rate that the coating speed indicates. It is demonstrated that when pentane-acetone mixtures are used to coat a capillary, the depth of the meniscus indeed is greater than when pure pentane is used. The proposed model may lead to a better understanding of phenomena involved in the static coating process.     

Glass capillary SCOT columns by a single-step coating method

A single-step coating method for the preparation of glass capillary SCOT columns is described. It is reproducible and less time-consuming than the well-known two-step coating procedures. Other methods attempted are discussed briefly. Both the flame ionization and electron capture detectors could be used in conjunction with temperature programming. The separations achieved with an “activity mixture”, phenols and phenolic acids, illustrate the resolution obtained. The columns are suitable for quantitative determinations and a comparison is made with a conventional packed column.     

Determination of pKa values by capillary zone electrophoresis with a dynamic coating procedure

CZE allows to measure the acidic dissociation constant (pKa) of many drug substances. However, determining the EOF intensity may be time-consuming, especially at a low pH. In order to overcome this drawback, a dynamic coating procedure of the capillary was carried out to increase microEOF, and thus to reduce the analysis time. In addition, this coating procedure enhanced migration time stability. The effective mobilities of 15 compounds were measured at different pH, producing pK'a values dependent on BGE ionic strength. The latter values were corrected with the activity coefficient to obtain a "true" pKa value. The 15 investigated compounds were (i) five acids: namely, salicylic acid, benzoic acid, ketoprofen, phenobarbital, and phenol, (ii) four bases: lidocaine, propafenone, propranolol, and quinine, (iii), five ampholytes: sulfanilamide, sulfabenzamide, sulfadimethoxine, sulfadoxine, and sulfisoxazole, and (iv) one zwitterion: cetirizine. The range of determined pKa values was between 1.2 and 11.2, and close to the pKa values available from the literature.