Modification of epoxy binders using cycloaliphatic epoxy imides

The influence of epoxy imide cycloaliphatic epoxy resin EPOX-01 on the rheological properties of the epoxy amine system was investigated. The effect of the amount of amine hardener for solidification process of modified system is evaluated. It is shown that the use of epoxy imide cycloaliphatic resin allows one to obtain materials with improved technological characteristics of film technology (RFI).     

Curing kinetics of bio-based epoxy resin-toughened DGEBA epoxy resin blend

In the present study, TEIA bioresin was blended with the diglycidyl ether bisphenol A (DGEBA) epoxy resin in different ratios (i.e. 10, 20, 30, 40 mass%), cured with methylhexahydrophthalic anhydride curing agent in the presence of 2-methylimidazole catalyst. The optimized composition of DGEBA and TEIA bioresin blends system was employed as an adhesive strength. The adhesive strength of the TEIA-modified DGEBA epoxy resin blend system was increased from 4.14 to 6.31 MPa on an aluminium substrate compared to the DGEBA epoxy resin. The curing kinetics of non-isothermal, DGEBA epoxy resin and its bio-based blend systems were investigated employing differential scanning calorimetry. An increase in the peak temperature and reduction in a heat of curing as well as activation energy in DGEBA epoxy resin were observed with the addition of TEIA bioresin content. The activation energy (E_a) of the DGEBA resin and their bio-based blend system were obtained from Kissinger and Flynn–Wall–Ozawa methods.

     

Modification of epoxy polymers with epoxy thiirane derivative of benzimidazolone-2

An epoxy thiirane derivative of benzimidazolone-2 was synthesized. An addition of epoxy thiirane derivative of denzimidazolone-2 to epoxy rubber and epoxy composites was shown to increase their thermal stability, elasticity modulus, and cohesion and adhesion strengths, especially at higher test temperatures. The effect depends on the concentration of additive, hardening temperature, type of rubber, and other factors.     

一些氢化茚酮和氢化萘酮物的环氧立体构型

在不同浓度的三乙胺乙酸乙酯溶液中2-甲基环戊-1,3-二酮与氯代甲基乙烯酮(1b)反应可分别得三酮、α-氯代醇或环氧双酮. α-氯代醇经X射线单晶衍射分析结果推断出环氧双酮的环氧是β构型, 其异构体为α, 用相似的方法制得的同系环氧物也经X射线单晶衍射分析, 结果表明其环氧为β构型.     

Determination of epoxy groups in epoxy resins by reaction-based headspace gas chromatography

This work reports on a new method for the determination of epoxy groups in epoxy resins by reaction-based headspace gas chromatography (HS-GC). After epoxy resins reacted with hydrochloric acid (HCl) solution, the remaining HCl reacted with bicarbonate solution in a closed headspace vial to form carbon dioxide that was measured by HS-GC. It was found that the first reaction can be finished in 30 min at room temperature and the second reaction, together with headspace equilibration, can be achieved within 15 min at 60 °C. The results showed that the method has a good precision and accuracy, in which the relative standard deviation in the repeatability measurement was 4.20%, and the relative differences between the data obtained by the HS-GC method and the reference method were within 8.04%. The present method is simple, efficient, and suitable for the used in the epoxy resin related research and applications.     

Concerning the efficient conversion of epoxy alcohols into epoxy ketones using dioxiranes

Representative epoxy alcohols are cleanly converted into the corresponding epoxy ketones in high yield by selective oxidation using dimethyldioxirane (1a) and its trifluoro analogue (1b) under mild conditions. The oxidation is found to take place leaving the configuration at the epoxy functionality unaffected. The direct oxyfunctionalization of simple cyclic epoxides with the powerful dioxirane 1b provides another attractive method to access epoxy ketones regioselectively.     

Electrical and positron annihilation study on epoxy and epoxy acrylate composites

Epoxy acrylate resin was prepared by endcapping the acrylic acid to epoxy resin backbone in the presence of triphenyl phosphene as catalyst. The structure was elucidated by IR and NMR spectroscopy. Epoxy and epoxy acrylate composites were prepared by mixing different concentrations of mica, magnesium hydroxide and calcium silicate with each epoxy/hardener and epoxy acrylate/styrene mixtures, respectively. The permittivity ε′, dielectric loss ε′′ and loss tangent tan δ were measured for these composites in the frequency range (10²-10⁶ Hz) and at 30 °C. The data obtained were analyzed into two absorption regions related to Maxwell-Wagner effect and to some local molecular motions rather than the main chain motion. The higher values of ε′ and the lower values of tan δ given for the composites containing the epoxy acrylate resin indicate some improvement in the dielectric properties when compared with those containing the epoxy resin. The effect of filler type and filler content on the positron annihilation lifetime and its intensity as well as S-parameter for epoxy and epoxy acrylate composites were also studied. The high values of S-parameter noticed by with increasing filler content indicates some increase in free electrons which lead to an increase in electrical conductivity. The highest value of hardness was obtained in the case of calcium silicate followed by mica and magnesium hydroxide.     

Accelerated ageing behavior of compatible IPNs based on epoxy and methacrylated epoxy resins

Methacrylated diglycidyl ether of bisphenol A (MADGEBA) was synthesized from the reaction of the diglycidyl ether of bisphenol A (DGEBA) and methacrylic acid. The MADGEBA was blended with DGEBA in weight ratios of 100/0, 50/50 and 0/100, and cured simultaneously with dicumyl peroxide (DICUP) and hexahydrophthalic anhydride (HHPA) to obtain interpenetrating polymer networks (IPNs). The three samples were irradiated with ultraviolet in a Q-UVA weatherometer for various periods to study their ageing behavior. Experimental results indicate that the methacryloyl moiety thus incorporated confers significant stabilization against photodegradation.     

液晶环氧p-PEPB的合成及改性双酚-A环氧树脂的研究

本文以对羟基苯甲酸乙酯、丙烯溴、对苯二酚等为原料合成了双4-环氧丙基醚苯甲酸对苯二酚酯液晶环氧树脂(p-PEPB).用IR、1HNMR、DSC、POM和XRD的对其进行了表征,结果表明该化合物为向列型液晶,其熔点为180℃,清晰点为250 ℃.研究了 p-PEPB/双酚-A环氧(BPAER)/4,4,-二氨基二苯醚(DDE)体系的非等温固化过程,得到了固化温度参数、表观活化能Ea及p-PEPB含量对Tg的影响,结果表明p-PEPB为5%可使BPAER的Tg提高14 ℃,固化过程服从Ozawa模型.     

Thermal stability of epoxy adhesives

A study was made of the thermal stability of epoxy compounds which were unfilled or contained metallic fillers such as aluminium dust, aluminium flakes, powdered bronze, powdered brass and silver flakes. The properties of the compounds were modified by the use of various hardeners.

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Zusammenfassung Es wurde die thermische StabilitÄt ungefüllter und gefüllter Epoxidkompositionen untersucht. Als metallische Füllstoffe wurden Aluminiumpulver und -flocken, Messing- und Bronzpulver sowie Silberflocken eingesetzt. Die Eigenschaften dieser Kompositionen wurden mit verschiedenen HÄrtern modifiziert.

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Synthesis of urethane-containing epoxy oligomers

A procedure for preparing urethane-containing epoxy oligomers from reactive monourtheanes was developed.     

Glass-reinforced epoxy novolac composites

Epoxy Phenolic novolac resins were prepared from the acid catalyzed condensation products of various phenols such as phenol, p-cresol, p-tert-butyl-phenol and cardanol with formaldehyde. All of these resins have been utilized to prepare the glass-reinforced composites. The fabricated composites were evaluated for their mechanical and dielectric properties. The incorporation of an epoxy fortifier yielded a significant improvement in mechanical properties.     

Development and characterization of a novel skeletal modified tetraglycidyl epoxy toughened DGEBA epoxy matrices

The present work investigates the improvement in mechanical properties observed for commercially available diglycidyl ethers of bisphenol-A (DGEBA) with the incorporation of a new type of skeletal modified tetra glycidyl epoxy resin TGBAPB as modifier. Varying weight percentages of TGBAPB have been blended with DGEBA and cured with diaminodiphenylmethane (DDM). The chemical structure of TGBAPB was confirmed by FTIR, NMR, and molecular weight determination was carried out by ESI-MS spectroscopic techniques. The thermal properties were characterized by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and mechanical properties like tensile strength, flexural strength, impact strength were also studied by universal testing machine (UTM). Scanning electron microscopy (SEM) investigates the morphological behavior of the neat and blend epoxy resins. The results from different studies indicate that the blend epoxy resin system “B” comprising 75% DGEBA/25% TGBAPB has shown improvements in both toughness and stiffness, despite the fact that it is often found that the enhancement of these two properties together in a material cannot be simultaneously achieved. These aspects of this work are novel.     

Highly enantio- and diastereoselective one-pot synthesis of acyclic epoxy alcohols and allylic epoxy alcohols

In this report, we outline a highly enantio- and diastereoselective one-pot method for the efficient synthesis of synthetically useful acyclic epoxy alcohols and allylic epoxy alcohols. Our method takes advantage of a highly enantioselective C-C bond-forming reaction to set the initial chirality. The resulting allylic zinc alkoxide intermediate is then epoxidized in situ using either dioxygen or TBHP in the presence of a titanium tetraalkoxide. Epoxy alcohols with up to three contiguous stereocenters are formed in one pot with excellent enantio- and diastereoselectivity. In cases where the zinc alkoxide intermediates contain two different allylic olefins, the more electron-rich double bond is chemoselectively epoxidized to afford an allylic epoxy alcohol. This method represents a highly efficient, stereoselective, and chemoselective approach to the synthesis of a wide range of useful epoxy alcohol and allylic epoxy alcohol products that were previously difficult to access.     

Synthesis and characterization of liquid crystalline epoxy and co-polymerisation with a non-mesomorphic epoxy resin

A novel liquid crystalline epoxy resin based on the imine group was synthesised and structurally characterised by infrared (IR) and nuclear magnetic resonance (NMR) spectroscopy. The mesogenic behaviour of the monomer was measured by differential scanning calorimetry (DSC) and polarised optical microscopy (POM), and presented various textures in the extensive temperature range. Methyl nadic anhydride (MNA) was employed to cure the liquid crystalline epoxy resin and the curing process was investigated using POM and wide-angle X-ray diffraction (WAXD). Information about distribution of liquid crystalline epoxy resin in the blending system resulted from the FT-IR Imaging System, indicating that molecules of liquid crystalline epoxy resin can agglomerate to form anisotropic domains. The improvement in mechanical properties of diglycidyl ether of biphenol A (DGEBA) modified with liquid crystalline epoxy was achieved. Scanning electronic microscopy (SEM) showed that an extremely rough and highly deformed fracture surface can be obtained. DGEBA modified with liquid crystalline epoxy resin was characterised by dynamic mechanical analysis (DMA) for its thermal properties. The results indicate that the presence of the liquid crystal phase influences glass transition temperature (Tg).     

Effects of reactive diluent diepoxidized cardanol and epoxy fortifier on curing kinetics of epoxy resin

Different formulations, composed of the diglycidyl ether of bisphenol-A, diepoxidized cardanol as reactive diluent, an anhydride as curing agent, and a tertiary amine as curing catalyst, with/without the use of an epoxy fortifier, were analysed. The effect of the fortifier on the diluent was also observed. The overall kinetics of curing was observed to follow a simple Arrhenius-type temperaturedependence, with an activation energy in the range 54–120 kJ/mol, with first-order kinetics up to 85% conversion. An increase in activation energy was observed with an increase of diluent content. The curing reaction was found to follow a three-step mechanism, involving a nucleophilic bimolecular displacement reaction, for which an explanation was offered. Incorporation of the fortifier lowers the curing temperature, but does not alter the final degree of reaction.

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Zusammenfassung Es wurden verschiedene Ausgangsgemische, bestehend aus dem Diglyzidyläther von Bisphenol A, diepoxydiertem Kardanol als reaktives Streckmittel, einem Anhydrid als Vernetzungsmittel und einem tertiären Amin als Vernetzungskatalysator mit bzw. ohne Anwendung eines Fortifyers untersucht. Der Einfluss des Fortifyers auf das Streckmittel wurde ebenfalls untersucht. Die Bruttokinetik der Vernetzung zeigt eine Temperaturabhängigkeit einfachen Arrhenius-Types mit einer Aktivierungsenergie im Bereich von 54–120 kJ/mol sowie einen Reaktionstyp erster Ordnung mit einer Konversionsrate von 85%. Ein steigender Streckmittelgehalt bewirkt ein Anwachsen der Aktivierungsenergie. Der Vernetzungsreaktion liegt ein Dreistufenmechanismus zu Grunde, der unter anderem auch eine nukleofile bimolekulare Substitutionsreaktion beinhaltet. Der Einsatz eines Fortifyers senkt zwar die Vernetzungstemperatur, verändert aber nicht die Endkonversionsrate.

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Thermo-reversible MWCNTs/epoxy polymer for use in self-healing and recyclable epoxy adhesive

A self-healing and recyclable carbon tube/epoxy adhesive was prepared by epoxy monomer with Diels-Alder(DA) bonds, diethylenetriamine and polyethyleneimine modified multi-wall carbon nanotubes(MWCNTs). The self-healing and recyclable ability was attained by thermally reversible Diels-Alder reaction between furan and maleimide in the epoxy monomer. By controlling the molar ratio of furfuryl glycidyl ether and 4,4′-methylenebis(N-phenylmaleimide), the glass transition temperature and mechanical properties of MWCNTs/epoxy adhesives were varied. The self-healing properties of MWCNTs/epoxy polymers were evaluated by lap shear experiment and the results showed that the MWCNTs/epoxy adhesives exhibited enhanced mechanical properties and excellent self-healing ability under heat stimulus. The healing efficiency was related to the molecule mobility and the conversion of DA reaction between furan and maleimide. The MWCNTs/epoxy adhesives also displayed excellent recyclable ability by transforming into soluble polymer under heating. These materials offer a wide range of possibilities to produce materials with healing and recyclable ability and have the potential to bring great benefits to our daily lives by enhancing the safety, performance, and lifetime of products.     

Synthesis and characterization of liquid‐crystalline epoxy and its blend with conventional epoxy

Terephthaloyl chloride was reacted with 4‐hydroxy benzoic acid to get terephthaloylbis(4‐oxybenzoic) acid, which was characterized and further reacted with epoxy resin [diglycidyl ether of bisphenol A (DGEBA)] to get a liquid‐crystalline epoxy resin (LCEP). This LCEP was characterized by Fourier transform infrared spectrometry, ¹H and ¹³C NMR spectroscopy, differential scanning calorimetry (DSC), and polarized optical microscopy (POM). LCEP was then blended in various compositions with DGEBA and cured with a room temperature curing hardener. The cured blends were characterized by DSC and dynamic mechanical analysis (DMA) for their thermal and viscoelastic properties. The cured blends exhibited higher storage moduli and lower glass‐transition temperatures (tan δ_max, from DMA) as compared with that of the pure DGEBA network. The formation of a smectic liquid‐crystalline phase was observed by POM during the curing of LCEP and DGEBA/LCEP blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3375–3383, 2003     

Preparation of highly exfoliated epoxy/clay nanocomposites by clay grafted with liquid crystalline epoxy

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved by intercalating liquid crystalline epoxy into clay intragallery as well as using a so-called ‘solution compounding’ process. In this process, clay modified was first treated with trichloromethane to form organoclay-trichloromethane suspension followed by liquid crystalline epoxy modification. The liquid crystalline epoxy grafted clay was then mixed extensively with epoxy to form epoxy/nanoclay composites. The mechanism of exfoliation was explored by monitoring the change of morphology of organoclay during each stage of processing with X-ray diffraction (XRD). The liquid crystalline epoxy grafted clay synthesised was characterised by fourier transform infrared spectroscopy (FT-IR) and polarising optical microscopy (POM). The clay platelets uniformly dispersed and highly exfoliated in the whole epoxy matrix were observed using transmission electron microscopy (TEM) and FT-IR imaging system. The epoxy nanocomposites were fabricated by incorporating different liquid crystalline epoxy grafted clay loading. The results revealed that the incorporation of liquid crystalline epoxy grafted clay resulted in a significant improvement in glass transition temperature (Tg) derived from dynamic mechanical analysis (DMA) and thermal stability measured by thermogravimetric analysis (TGA).