Thermal diffusivity measurement of ceramic materials used in spraying of TBC systems

The basic goal of this article was thermal diffusivity characterization of ceramic materials used in thermal barrier coating (TBC) systems for depositions of the insulation layer and characterization of the materials’ morphology and remanufacturing process. The base material was oxide 8YSZ (ZrO_2? ×?8Y₂O₃), which is usually dedicated to deposition of an insulating top layer in TBC systems. The data related to thermal properties such as thermal diffusivity and thermal conductivity are widely presented in the literature, but there is lack of information about the morphological form of investigated materials, and the presented results vary widely. Data on thermal properties based on the literature sources are inadequate for the real morphological form of materials used in the experiment (e.g., massive or single crystalline material vs. plasma-sprayed coatings), which consequently gives an unsatisfactory accuracy of the obtained numerical simulations by MES methods. This article presents the characterization of thermal diffusivity of the commercial 8YSZ ceramic material synthesized or remanufactured by different routes, which is investigated in the forms of pressed powder pellet (two commercial nano-sized powders with different morphologies), sintered pellets (one commercial powder, solid-state co-precipitated reacted powder of 8YSZ type), and a two-layered coating system of In625?+?NiCrAlY/8YSZ type. The range of analysis included morphological investigations of different types of powders in initial conditions and after remanufacturing (sintering, thermal spraying) as well as the thermal diffusivity analysis by the laser flash method. The obtained data were corrected by porosity factor and compared to each other. The best similarity for obtained thermal diffusivity data was found for commercial powers of HOSP^TM type after pressing and sintering processes and calculated (2-layered model) value of thermal diffusivity for two-layered system of In625/8YSZ TBS system. The results showed that there are significant differences in thermal diffusivity values for materials with different morphological forms.

     

Thermo-physical characterization of some paraffins used as phase change materials for thermal energy storage

Three phase change paraffinic materials (PCMs) were thermophysically (phase-transition temperatures, latent heat, heat capacity at constant pressure, density, and thermal conductivity) investigated in order to be used as latent heat storage media in a pilot plant developed in Plovdiv Bulgaria. Raman structural investigation probes aliphatic character of the E53 sample, while the E46 and ECP samples contain also unsaturated components due to their Raman features within 1,500–1,700 cm^?1 range. Orthorhombic structure of the three PCMs was evidenced by the Raman modes at the 1,417 cm^?1. The highest latent heat value, ΔH, of phase transitions among the three materials was represented by summation of a solid order–disorder, and melting latent heat was encountered by the E53 paraffin, i.e., 194.32 J g^?1 during a μ-DSC scan of 1 °C min^?1. Conversely, the ECP composite containing ceresin component shows the lowest latent heat value of 143.89 J g^?1 and the highest thermal conductivity of 0.46 W m^?1 K^?1 among the three phase change materials (PCMs). More facile melt-disordered solid transition with the activation energy of 525.45 kJ mol^?1 than the lower temperature transition of disorder–order (E _a of 631.73 kJ mol^?1) during the two-step process of solidification for the E53 melt are discussed in terms of structural and molecular motion changes.     

Thermal analysis techniques for characterization of polymer materials

Routine DSC and TGA techniques, used to characterise polymer thermal stability, have been further used for assessment of comparative thermal stability of various polymer materials and for prediction of material lifetimes. The following materials were investigated: (1) commercial and experimental polymer materials - results for poly(vinyl chloride) (PVC) and bisphenol A polycarbonate (PC) are presented; (2) a polydimethylsiloxane-polytetrafluoroethylene (SIL-PTFE) coating system; and (3) commercially available linear low density polyethylene (PE-LLD), unmodified and modified chemically and physically. The plot of reciprocal temperature of initial decomposition 1/T_di vs log heating rate β has been recommended for assessment of comparative thermal stability. The lifetime of polymer materials was calculated from the plots of log time-to-failure, log t_f, vs reciprocal temperature 1/T, where t_f values were obtained using T_di from TGA measurements or directly from the oxidation induction time (OIT) data as criteria for initial deterioration of polymer thermal stability. The following sequences of increasing thermal stability were found for investigated materials:

(1)

PVC ? PC;

(2)

SIL < SIL-PTFE 20% < SIL-PTFE 50% ? PTFE;

(3)

(B) PE-LLD, grafted < (A) PE-LLD, unmodified < (C) PE-LLD, filled.

The lifetime of polymer materials predicted from the plots of log t_f vs 1/T are in reasonable agreement with experimental data and users' observations, e.g. approximately 1 year for PC and unmodified PE-LLD both at 373 K (100 °C) and for PVC at temperature of outdoor conditions about 298 K (25 °C).     

Thermal diffusivity of polymers

Summary The thermal diffusivity of a homologous series of polymethylmethacrylates in the molecular weight range 2· 10²–10⁶ was investigated. The thermal diffusivity shows several transitions: The main glass transition and a transition from one liquid phase to another one. The decrease of the thermal diffusivity in the glass transition range is discussed. The two transitions are explained as caused by blocks of syndiotactic and isotactic segments contained in the atactic structure.

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Zusammenfassung Die Temperaturleitfähigkeit einer homologen Reihe von Polymethylmethacrylaten des Molekulargewichtsbereichs 2·10²–10⁶ wurde gemessen. Die Temperaturleitfähigkeit zeigt mehrere Übergänge: Die Glasumwandlung und einen Übergang von einer flüssigen Phase in eine andere. Die Abnahme der Temperaturleitfähigkeit im Einfrierbereich zum Glas wird diskutiert. Der Übergang im flüssigen Bereich wird mit Anteilen syndiotaktischer und isotaktischer Blöcke erklärt, die in der ataktischen Struktur vorkommen.

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HerrnD. Ziegler sind wir für die sorgfältige Durchführung der Messungen zu sehr großem Dank verpflichtet.

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Dem Verband der Chemischen Industrie danken wir für die Unterstützung dieser Arbeit.     

Synthesis and characterization of non-transformable tetragonal YSZ nanopowder by means of Pechini method for thermal barrier coatings (TBCs) applications

A simple soft chemical method of synthesizing tetragonal yttria stabilized zirconia nanopowders is described here. Zirconium oxy-chloride octahydrate and yttrium nitrate hexahydrate were taken as a source of zirconium, citric acid was taken as a chelating agent, and ethylene glycol was used as a polysterification agent. The synthesized powders were characterized by X-ray diffraction, thermogravimetric analysis and differential scanning calorimetry, transmission electron microscopy, field emission scanning electron microscope, Fourier transform infrared spectroscopy and Raman spectroscopy. Furthermore, precise cell parameters were calculated in order to exactly determine non-transformable tetragonal crystal structure, which was the best zirconia phase for thermal barrier coatings applications. In this process, tetragonal yttria stabilized zirconia nanopowders could be prepared at a temperature of 1,000 °C and the process was simple and cost-effective.     

Intercomparison of thermal conductivity and thermal diffusivity methods for plastics

An intercomparison of measurements of the thermal conductivity and thermal diffusivity of two poly(methyl methacrylates) is reported. A wide variety of methods were used: temperature wave analysis, laser flash, transient plane source (Hot Disk^®), transient line-source probe, and heat flux meter methods. Very good agreement of thermal conductivity results and, separately, of thermal diffusivity results was obtained. Similarly, good agreement between thermal conductivity and thermal diffusivity results, when converted using specific heat capacity and density values, was also obtained. Typically, the values were within a range of approximately ±10%. Considering the significant differences between the methods and the requirements on specimen dimensions, the level of agreement between results was considered to be good.     

Synthesis and thermal properties of silicon-containing epoxy resin used for UV-curable flame-retardant coatings

A novel silicon-containing trifunctional cycloaliphatic epoxide resin tri(3,4-epoxycyclohexylmethyloxy) phenyl silane (TEMPS) was synthesized and characterized by FTIR, ¹H NMR, ¹³C NMR, and ²⁹Si NMR spectroscopic analysis. A series of flame-retardant formulations by blending TEMPS with a commercial epoxide resin DGEBA (EP828) in different ratios were prepared, and exposed to a medium pressure lamp to form the cured films in the presence of diaryliodonium hexafluorophosphate salt as a cationic photoinitiator. The thermal degradation behaviors of the cured films were evaluated by thermogravimetric analysis. The char yields under nitrogen and air atmospheres increased along with the TEMPS content. The limiting oxygen index (LOI) value increased from 22 for EP828 to 30 for TEMPS80, demonstrating the improved flame retardancy. The data from the dynamic mechanical thermal analysis showed that TEMPS had good miscibility with EP828. The T _s and T _g both decreased from 93 and 138 to 78 and 118 °C, respectively. The crosslinking density (ν _e) increased along with the TEMPS content. The mechanical property measurements indicated that the addition of TEMPS led to a decrease in the tensile strength and an increase in the elongation-at-break.     

Heat capacity and thermal diffusivity of heavy oil saturated rock materials at high temperatures

Journal of Thermal Analysis and Calorimetry - In this paper, a typical combined cycle power generation unit in Iran is simulated by a mathematical method in order to perform sensitivity analysis on...     

O-acetyl galactoglucomannan esters for barrier coatings

A major enhancement of grease and water vapor barrier properties was accomplished with a 1–10 g/m² coating of O-acetyl galactoglucomannan (GGM) ester or with GGM coatings applied as water dispersions on cartonboard. GGMs were esterified with phthalic and benzoic anhydrides, respectively. The novel phthalic esters of GGM (GGM-Ph) were characterized with HPLC, NMR, and matrix-assisted laser desorption/ionization with mass spectrometry (MALDI-TOF-MS). The degree of substitution of GGM-Ph was obtained by ¹H NMR, ¹³C NMR, and HPLC. The GGM esters and GGM were coated onto cartonboard, and they demonstrated good moisture and very good grease resistance even with thin 1–3 g/m² coatings. The time for penetration of 0.1 % rapeseed oil was 54 h with the 2.4 g/m² coating thickness. The lowest water vapor transmission value was 39 g/m²/24 h with 9.7 g/m² coating. The GGM esters had clearly higher water resistance and slightly higher grease barrier values than native GGM. High-molar-mass-based GGM (50 kg/mol) and GGM-Ph rendered better water vapor and grease barrier properties than low-molar-mass GGM (9 kg/mol) and GGM-Ph. The GGM-based coatings can be safely used on an industrial scale as water was used as a solvent. As obtained from non-food-based side-stream wood-based resources, GGM and GGM esters project a sustainable and modern conception for barrier purposes in food packaging.     

石墨烯修饰的复合热界面材料的热性能研究

采用还原氧化石墨烯(RGO)和三维网状石墨烯(3DGN)修饰环氧树脂,制备高性能的复合热界面材料(TIM)。其中,3DGN为声子提供了快速输运网络,而RGO则显著增强石墨烯导热填料与环氧树脂基材界面处声子的传输能力。RGO表面官能团的类型对样品的热性能有显著影响,羧基是促进界面区域声子传输的最佳选择。优化RGO(20 wt%)和3DGN(10 wt%)的质量分数后,样品的导热系数达到6.5Wm-1K-1,是本征环氧树脂的32倍。此外,复合TIM的拉伸极限也达到280%。     

Thermal diffusivity of some linear polymers

Summary Thermal diffusivity of several linear polymers and cross-linked polyester was measured as Function of temperature between 10‡ and 100 ‡C. Thermal diffusivity is lowered by reducing the interaction between chain molecules in amorphous polymers. In partially crystalline polymers, the crystallinity has a considerable effect on unsteady-state heat conduction. The variation of diffusivity with crystallinity was studied for polyethylene and polytrifluorochloroethylene.

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Zusammenfassung Die Temperaturleitf?higkeit verschiedener linearer Polymeren und vernetzter Polyester wurde als Punktion der Temperatur zwischen 10 und 100 ‡C gemessen. Die Temperaturleitf?higkeit wird durch Reduzierung der Wechselwirkung zwischen den Kettenmolekülen in amorphen Polymeren erniedrigt. In partiell kristallinen Polymeren spielt die Kristallinit?t in betr?chtlicher Weise bei der nichtstation?ren W?rmeleitung eine Rolle. Die Variation der Temperaturleitf?higkeit mit der Kristallinit?t wurde für Poly?thylen und Polytrifluorchlor?thylen untersucht.

     

Thermal diffusivity and thermal conductivity studies on the zirconate,cerate and uranate of barium

The thermal diffusivity and thermal conductivity of the zirconate, cerate and uranate of barium were investigated by employing the laser flash technique. The variation in the thermal resistivity as a function of temperature was examined and the heat transport behaviour of these materials is discussed.     

The thermal diffusivity of natural rubber

Measurements of thermal diffusivities of peroxide-cured and sulfur-cured rubbers, over the range 0–100°C and 0–75 phr of carbon, are described. They are based on the asymptotic time dependences of heating and cooling curves, recorded following quenching of the samples into baths at various temperatures. The diffusivities are shown to depend linearly on both temperature and carbon content, to reasonable accuracies over the ranges studied. Some theory bearing on measurement techniques is presented.     

Contribution to the analytical characterization of coatings produced by thermal spraying

This paper reports on the use of Auger electron spectroscopy (AES)/ depth profile analysis for the investigation of plasma-sprayed coatings. Prior to spraying the St 37 substrates are heated to 300 °C or 500 °C for ceramic or metallic layers, respectively. Studies of the starting materials and of the interfaces are important if the adhesion mechanism is to be understood. Therefore the initial components—the unheated and heated substrates and the powder particles NiCrAl, Al₂O₃ and ZrO₂-7.25Y₂O₃—are analyzed. Depth profiles obtained from two coatings St 37/NiCrAl and St 37/Al₂O₃ show the influence of plasmaspraying on substrate surfaces and sprayed particles. Plasma-spraying mainly causes a decrease of superficial carbon contamination for both coating layers. In the case of St 37/NiCrAl incorporation of carbon in the sprayed layer is observed. The whole layer is almost completely oxidized except for some areas where substrate and particle material are present. It is assumed that these areas are identical with so-called adherence zones.Dedicated to Professor Günther Tölg on the occasion of his 60th birthday     

Electrochemical deposition and characterization of NiCu coatings as cathode materials for hydrogen evolution reaction

In this study, NiCu composite coatings were electrochemically deposited on a copper electrode (Cu/NiCu) and characterized by atomic absorption spectroscopy (AAS), scanning electron microscopy (SEM) and scanning electrochemical microscopy (SECM) techniques in view of their possible applications as electrocatalytic materials for the hydrogen evolution reaction (HER). The HER activity of the prepared electrodes were studied in 1 M KOH solution by cathodic current–potential curves and electrochemical impedance spectroscopy (EIS) techniques. It was found that, the NiCu coating has a porous structure and good electrocatalytic activity for the HER in alkaline medium. The HER activity of the Cu/NiCu electrode was higher than uncoated (Cu) and Ni coated (Cu/Ni) copper electrodes. Its catalytic activity was related to the porosity as well as synergistic interaction of Ni and Cu.     

Thermal conductivity and thermal diffusivity of poly(acrylic acid) by transient hot wire technique

The paper describes a new transient hot wire instrument which employs 25.4 μm diameter tantalum wire with an insulating tantalum pentoxide coating. This hot-wire cell with a thin insulating layer is suitable for measurement of the thermal conductivity and the thermal diffusivity of electrically conducting and polar liquids. This instrument has been used for experimental measurement of the thermal conductivity and the thermal diffusivity of poly(acrylic acid) solution (50 mass%) in the temperature range of 299 to 368 K at atmospheric pressure. The thermal conductivity data is estimated to be accurate within ±4%. Thermal diffusivity measurements have a much higher uncertainty (±30%) and need further refinement.     

The thermal diffusivity and thermal conductivity coefficient of methanol vapour

The thermal diffusivity of methanol vapour is measured by the thermal lens technique giving values of 0.76, 1.02, 1.70 and 1.78 N s⁻¹ at 321, 341, 377 and 405 K respectively. These thermal diffusivities are shown to be pressure-independent, the pressure dependence of the thermal conductivity merely reflecting the pressure-dependent heat capacity caused by the presence of dimers and tetramers.     

Thermal analysis of prednicarbate and characterization of thermal decomposition product

In the present work, the thermal behavior of prednicarbate was studied using DSC and TG/DTG. The solid product remaining at the first decomposition step of the drug was isolated by TG, in air and N₂ atmospheres and was characterized using LC-MS/MS, NMR, and IR spectroscopy. It was found that the product at the first thermal decomposition step of prednicarbate corresponds to the elimination of the carbonate group bonding to C₁₇, and a consequent formation of double bond between C₁₇ and C₁₆. Structure elucidation of this degradation product by spectral data has been discussed in detail.