Reverse atom transfer radical random copolymerization of styrene and methyl methacrylate in the presence of diatomite nanoplatelets

Diatomite nanoplatelets were used for in situ random copolymerization of styrene and methyl methacrylate by reverse atom transfer radical polymerization to synthesize different well‐defined nanocomposites. Inherent features of the pristine diatomite nanoplatelets were evaluated by Fourier transform infrared spectroscopy, nitrogen adsorption/desorption isotherm, scanning electron microscope, and transmission electron microscope. Gas and size exclusion chromatography was also used to determine conversion and molecular weight determinations, respectively. Considerable increment in conversion (from 81% to 97%) was achieved by adding 3 wt% diatomite nanoplatelets in the copolymer matrix. Moreover, molecular weight of random copolymer chains was increased from 12 890 to 13 960 g·mol⁻¹ by addition of 3 wt% diatomite nanoplatelets; however, polydispersity index (PDI) values increases from 1.36 to 1.59. Proton nuclear magnetic resonance spectroscopy was used to evaluate copolymers composition. Thermal gravimetric analysis results indicate that thermal stability of the nanocomposites is improved by adding diatomite nanoplatelets. Differential scanning calorimetry shows an increase in glass transition temperature from 66°C to 71°C by adding 3 wt% of diatomite nanoplatelets.     

Atom transfer radical polymerization of n‐butyl acrylate from silica nanoparticles

This article reports the synthesis of atom transfer radical polymerization (ATRP) of active initiators from well‐defined silica nanoparticles and the use of these ATRP initiators in the grafting of poly(n‐butyl acrylate) from the silica particle surface. ATRP does not require difficult synthetic conditions, and the process can be carried out in standard solvents in which the nanoparticles are suspended. This “grafting from” method ensures the covalent binding of all polymer chains to the nanoparticles because polymerization is initiated from moieties previously bound to the surface. Model reactions were first carried out to account for possible polymerization in diluted conditions as it was required to ensure the suspension stability. The use of n‐butyl acrylate as the monomer permits one to obtain nanocomposites with a hard core and a soft shell where film formation is facilitated. Characterization of the polymer‐grafted silica was done from NMR and Fourier transform infrared spectroscopies, dynamic light scattering, and DSC. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 4294–4301, 2001     

Monomer chain transfer in the copolymerization of styrene and butyl acrylate

Free radical chain transfer constants have been measured by copolymerizing styrene and butyl acrylate in emulsion at 60°C. Some improvements to this experimental technique are reported and estimates are given of the sensitivity of the calculated values to experimental uncertainties. Monomer chain transfer constants were found to be 1.2 × 10^?4 (styrene) and 2.5 × 10^?4 (butyl acrylate). The sum of the cross-transfer constants is 2.7 × 10^?4. The activation energy for chain transfer to styrene monomer is found to be 24 Kcal/mol in the 44°–60°C range.     

Nitroxide‐mediated free‐radical copolymerization of styrene with butyl acrylate

Controlled free‐radical copolymerization of styrene (S) and butyl acrylate (BA) was achieved by using a second‐generation nitroxide, N‐tert‐butyl‐N‐[1‐diethylphosphono‐(2,2‐dimethylpropyl)] nitroxide (DEPN), and 2,2‐azobisisobutyronitrile (AIBN) at 120 °C. The time‐conversion first‐order plot was linear, and the number‐average molecular weight increased in direct proportion to the ratio of monomer conversion to the initial concentration, providing copolymers with low polydispersity. The monomer reactivity ratios obtained were r_S = 0.74 and r_BA = 0.29, respectively. To analyze the convenience of applying the Mayo–Lewis terminal model, the cumulative copolymer composition against conversion and the individual conversion of each monomer as a function of copolymerization time were studied. The theoretical values of the propagating radical concentration ratio were also examined to investigate the copolymerization rate behavior. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4168–4176, 2004     

Synthesis of di‐ and triblock copolymers of styrene and butyl acrylate by controlled atom transfer radical polymerization

Di‐ and triblock copolymers of styrene and butyl acrylate with controlled molar masses (M_n up to ≈ 10⁵) were sequentially prepared by radical atom transfer polymerization in a homogeneous medium using chlorine end capped polymers as initiators and the copper^(I) chloride/bipyridine complex as catalyst, in the presence of dimethylformamide. Random poly(styrene‐co‐butyl acrylate) was synthesized and the cross‐over reactions between Cl end capped polystyrene and poly(butyl acrylate) to the opposite monomers were examined.     

Evidence for chain transfer in the atom transfer radical polymerization of butyl acrylate

Poly(butyl acrylate) (PBuA) of high molecular weight was synthesized by atom transfer radical polymerization (ATRP) in ethyl acetate. Whereas for low molecular weight polymers, a linear increase of the number‐average molecular weight, M_n, versus conversion and narrow molecular weight distributions indicate the suppression of side reactions, a downward curvature in the plot of M_n versus conversion was observed for high molecular weights (M_n > 50 000). This effect is explained by chain transfer reactions, leading to branched polymers. GPC measurements with a viscosity detector give evidence for the branched structure of high molecular weight polymers obtained in ATRP. In addition, transfer to solvent or monomer is likely to occur.     

Kinetic study of in situ normal and AGET atom transfer radical copolymerization of n–butyl acrylate and styrene: Effect of nanoclay loading and catalyst concentration

The effect of clay nanolayers and catalyst concentration on the kinetics of atom transfer radical copolymerization of styrene and butyl acrylate initiated by activators generated by electron transfer (AGET initiation system) or an alkyl halide (normal initiation system) was studied. Monomer conversion was studied by attenuated total reflection–Fourier transform infrared spectroscopy, and also proton nuclear magnetic resonance (¹H NMR) spectroscopy was utilized to evaluate the heterogeneity in the composition of poly(styrene‐co‐butyl acrylate) chains. A decrease in the copolymerization rate of styrene and butyl acrylate in the presence of clay platelets was observed since clay layers confine the accessibility of monomer and growing radical chains. Considering the linear first‐order kinetics of the polymerization, successful AGET and normal atom transfer radical polymerization (ATRP) in the presence of clay nanolayers were carried out. Consequently, poly(styrene‐co‐butyl acrylate) chains with narrow molecular weight distribution and low polydispersity indices (1.13–1.15) were obtained. The linearity of ln([M]₀/[M]) versus time and molecular weight distribution against conversion plots indicates that the proportion of propagating radicals is almost constant during the polymerization, which is the result of insignificant contribution of termination and transfer reactions. Controlled synthesis of poly(styrene‐co‐butyl acrylate)/clay is implemented with the diminishing catalyst concentration of copper(I) bromide/N,N,N′,N′′,N′′‐pentamethyl diethylene triamine without affecting the copolymerization rate of normal ATRP. © 2012 Wiley Periodicals, Inc. Int J Chem Kinet 44: 789–799, 2012     

Automated batch emulsion copolymerization of styrene and butyl acrylate

This article describes a method for carrying out emulsion copolymerization using an automated synthesizer. For this purpose, batch emulsion copolymerizations of styrene and butyl acrylate were investigated. The optimization of the polymerization system required tuning the liquid transfer method, sufficient oxygen removal from the reaction medium and setting a proper sampling procedure. The monomer conversion‐time plots obtained with gas chromatography revealed a good reproducibility of the automated reaction kinetics. Furthermore, the particle size distributions and the properties of the final products were found to be highly reproducible. The performance of the automated reactions was subsequently compared with the conventional ones: similar reproducibility of either synthetic method was observed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Dispersion copolymerization of styrene and butyl acrylate in polar solvents

Monodisperse copolymer particles from 1.1 to 2.6 μm in diameter were obtained by unseeded batch dispersion copolymerization of styrene and butyl acrylate in an ethanol–water medium. A two-level factorial design using bottle polymerizations was initially carried out including the following variables: stabilizer concentration, initiator concentration, polarity of the dispersion medium, initial monomer concentration, and temperature. Once the region of experimental conditions in which monodisperse latexes can be prepared was identified, further effort was devoted to analyze the effect of other variables. It was found that the temperature at which nucleation occurs and the evolution of the temperature after the onset of nucleation were critical to obtain monodisperse particles. The particle size increased with increasing initial monomer concentration and ethanol–water weight ratio, and decreasing stabilizer concentration. A minimum quantity of emulsifier was necessary to avoid coalescence of particles and to obtain monodisperse particles. © 1996 John Wiley & Sons, Inc.     

Effect of monomer/nanoclay interaction on the kinetics of atom transfer radical homo- and copolymerization of styrene and methyl acrylate

Atom transfer radical homo- and copolymerization of styrene and methyl acrylate initiated with CCl₃-terminated poly(vinyl acetate) macroinitiator were performed at 90°C in the presence of nanoclay (Cloisite 30B). Controlled molecular weight characteristics of the reaction products were confirmed by GPC. It was shown that nanoclay slightly decreased the rate of styrene polymerization, while it significantly enhanced the rate of methyl acrylate polymerization and its copolymerization with styrene. The reactivity ratios of the monomers in the presence and in the absence of nanoclay were calculated (r _St = 1.002 ± 0.044, r _MA = 0.161 ± 0.018 by extended Kelen-Tudos method and r _St = 1.001 ± 0.038, r _MA = 0.163 ± 0.016 by Mao-Huglin method), confirming that the presence of nanoclay has no influence on monomer reactivity. The enhancement in the homopolymerization rate of methyl acrylate as well as its copolymerization rate with styrene was attributed to nanoclay effect on the dynamic equilibrium between active (macro)radicals and dormant species. Dipole moments of the monomers were successfully used to predict structure of the polymer/clay nanocomposites prepared via in situ polymerization.     

Free‐radical copolymerization of styrene with butyl acrylate. II. Elemental kinetic copolymerization step predictions from homopolymerization data

The free‐radical copolymerization of styrene and butyl acrylate has been carried out in benzene at 50 °C. The lumped k _p/k parameter (where k _p and k _t are the average copolymerization propagation and termination rate constants, respectively) has been determined. Applying the implicit penultimate unit model for the overall copolymerization propagation rate coefficient and the terminal unit effect for the overall copolymerization termination rate coefficient and using the homopolymerization kinetic coefficients, we have found good qualitative agreement between the experimental and theoretical k _p/k values. The variation of the copolymerization rate in solution with respect to the values previously found in bulk has been ascribed to a chain length effect on the copolymerization termination rate coefficient. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 130–136, 2004     

Graft copolymerization of butyl acrylate and 2‐ethyl hexyl acrylate from labile chlorines of poly(vinyl chloride) by atom transfer radical polymerization

Trace amounts of labile chlorines present in poly(vinyl chloride) (PVC) were found to act as initiation sites for the preparation of graft copolymers of PVC by copper‐mediated atom transfer radical polymerization (ATRP). High grafting yields were attained during the graft copolymerizations of n‐butyl acrylate (161.8%) and 2‐ethyl hexyl acrylate (51.2%) in 7.5 h. In both cases, the grafting proceeded with first‐order kinetics with respect to the monomer concentrations, this being typical for ATRP. Gel permeation chromatography traces of the resulting products did not exhibit additional peaks attributable to the formation of free homopolymers. The presented procedure offers an efficient means of preparing self‐plasticized PVC structures. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3457–3462, 2003     

Copper catalyzed atom transfer radical copolymerization of glycidyl methacrylate and 2‐ethylhexyl acrylate

This investigation reports the atom transfer radical copolymerization (ATRcP) of glycidyl methacrylate (GMA) and 2‐ethylhexyl acrylate (EHA). Poly(glycidyl methacrylate) (PGMA) has easily transformable pendant oxirane group and poly(2‐ethylhexyl acrylate) (PEHA) has very low T_g. They are the important components of coating and adhesive materials. Copolymerization of GMA and EHA was carried out in bulk and in toluene at 70 °C at different molar feed ratios using CuCl as catalyst in combination with 2,2′‐bypyridine (bpy) as well as N,N,N′,N″,N″‐pentamethyl diethylenetriamine (PMDETA) as ligand. The molecular weight (M_n) and the polydispersity index (PDI) of the polymers were determined by GPC analysis. The molar composition of the copolymers was determined by ¹H NMR analysis. The reactivity ratios of GMA (r₁) and EHA (r₂) were determined using Finemann‐Ross and Kelen‐Tudos linearization methods and those had been compared with the literature values for conventional free radical copolymerization. The thermal properties of the copolymers were studied by DSC and TGA analysis. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6526–6533, 2009     

Emulsifier-free emulsion copolymerization of styrene and butyl acrylate. II. Kinetic studies in the presence of ionogenic comonomers

Batch emulsifier-free copolymerizations of styrene (S) and butyl acrylate (BuA) have been performed for a S/BuA weight ratio = 50/50 in the presence of two types of functional comonomers [methacrylic acid (MAA) at different pHs] or potassium sulfopropylmethacrylate (SPM) and two initiators [potassium persulfate or 4–4′azobiscyanopentanoic acid (AZO)]. The use of AZO/MAA system results in the formation of polymer particles with only surface carboxylic end groups. The particle size of the final latexes can be adjusted with the MAA concentration, provided the polymerization is carried out at pH > 6.5. However, the higher the MAA concentration, the sooner the polymerization levels off in conversion. With the K₂S₂O₈/SPM system, particles bearing only sulfate and sulfonate groups are produced and the polymerization is complete. In that case, the particle size of the final latexes is smaller than with the previous system and 30% of the SPM is fixed on the particle surface, instead of 10% with MAA. Using SPM, a too high functional monomer concentration results in the latex destabilization caused by the formation of a large amount of polyelectrolytes. Kinetic studies indicate that most of the functional monomer is incorporated onto the particle surface during the last 30% conversion of the polymerization. A tentative explanation of such a behavior is discussed, based on the existence of two polymerization loci in the latex system.     

Solvent effects on the free‐radical copolymerization of styrene with butyl acrylate. I. Monomer reactivity ratios

The free‐radical copolymerization of styrene with butyl acrylate was carried out in benzene and benzonitrile at 50°C. Differences between the apparent reactivity ratios determined in this work and those previously reported in bulk indicated noticeable solvent effects. This is explained by a qualitative bootstrap effect. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 60–67, 2000     

In situ radical transfer addition polymerization of styrene from silica nanoparticles

The in situ radical transfer addition polymerization of styrene from silica nanoparticles was carried out by the free radical polymerized of styrene in the presence of mercaptopropyl-modified silica nanoparticles as chain-transfer agent. The effects of the amount of the initiator, polymerizing temperature and polymerizing time on the convention of styrene (C) and the percentage of grafting were investigated. Results of elemental analysis, IR, X-ray photoelectron spectrometer and transmission electron microscope demonstrated that the desired polymer chains have been covalently bonded to the surface of the silica nanoparticles. A C of 42.56% and a PG of 38.10% could be achieved with the optimal condition. The polystyrene grafted silica nanoparticles could be separated and used as nanofiller for polymers.     

Atom transfer radical copolymerization of styrene and N‐cyclohexylmaleimide

Atom transfer radical copolymerization of Styrene (St) and N‐cyclohexylmaleimide (NCMI) with the CuBr/bipyridine catalyst in anisole, initiated by 1‐phenylethyl bromide (1‐PEBr) or tetra‐(bromomethyl)benzene (TBMB), afforded well‐defined copolymers with predetermined molecular weights and low polydispersities, M_w/M_n < 1.5. The influences of several factors, such as temperature, solvent, and monomer ratio, on the copolymerization with the CuBr/bpy catalyst system were subsequently investigated. The apparent enthalpy of activation for the overall copolymerization was measured to be 28.2 kJ/mol. The monomer reactivity ratios were evaluated to be r_NCMI = 0.046 and r_St = 0.127. Using TBMB as the initiator produced four‐armed star copolymer. The copolymerization of styrene and NCMI with TBMB/CuBr/bpy in PhOCH₃ at 110 °C was found to provide good control of molecular weights and polydispersities and the similar copolymerization in cyclohexanone displayed poor control. The glass transition temperature of the resultant copolymer increases with increasing f_NCMI, which indicates that the heat resistance of the copolymer has been improved by increasing NCMI. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1203–1209, 2000     

Emulsion copolymerization of vinyl acetate and butyl acrylate in the presence of fluorescent dyes

This article describes our first experiments for preparing dye‐labeled latex particles by the emulsion copolymerization of a 4/1 (w/w) mixture of vinyl acetate‐butylacrylate (VAc‐BA). We discuss the synthesis of acrylate derivatives of phenanthrene, anthracene, and pyrene [9‐acryloxymethyl phenanthrene ( 7 ), 9‐acryloxymethyl‐10‐methyl anthracene ( 8 ), and 1‐acryloxymethyl pyrene ( 10 )] and an allyl ether derivative of anthracene [9‐allyoxymethyl‐10‐methyl anthracene ( 9 )]. Although the phenanthrene derivative 7 gave latex particles with high monomer conversion and good dye incorporation, the pyrene acrylate and both anthracene comonomers strongly inhibited the free‐radical reaction. To assist our search for a dye that would serve as a useful energy acceptor for phenanthrene and without suppressing VAc‐BA polymerization, we also examined batch emulsion polymerization in the presence of a variety of dye derivatives—substituted anthracenes, acridines, a coumarin, and two benzophenone derivatives. All of the anthracene derivatives, as well as acridine, strongly inhibited monomer polymerization. The coumarin dye 7‐hydroxy‐4‐methyl coumarin ( 22 ) that had only limited solubility allowed more than 90% monomer conversion. Most promising were 2‐hydroxy‐5‐methyl benzophenone ( 23 ) and 4‐N,N‐dimethylamino benzophenone ( 24 ) that at 1 mol % in the monomer mixture permitted virtually quantitative monomer conversion to latex. 4′‐Dimethylamino‐2‐acryloxy‐5‐methyl benzophenone ( 25 ) copolymerized well with the VAc‐BA mixture, yielding latex particles in high yield and with a narrow size distribution. These dyes appear to be useful acceptor dyes for energy‐transfer experiments with phenanthrene. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1594–1607, 2002