Electron beam-physical vapor deposition of SiC/SiO2 high emissivity thin film

When heated by high-energy electron beam (EB), SiC can decompose into C and Si vapor. Subsequently, Si vapor reacts with metal oxide thin film on substrate surface and formats dense SiO₂ thin film at high substrate temperature. By means of the two reactions, SiC/SiO₂ composite thin film was prepared on the pre-oxidized 316 stainless steel (SS) substrate by electron beam-physical vapor deposition (EB-PVD) only using β-SiC target at 1000 °C. The thin film was examined by energy dispersive spectroscopy (EDS), grazing incidence X-ray asymmetry diffraction (GIAXD), scanning electron microscopy (SEM), atomic force microscopy (AFM), backscattered electron image (BSE), electron probe microanalysis (EPMA), X-ray photoelectron spectroscopy (XPS) and Fourier transformed infra-red (FT-IR) spectroscopy. The analysis results show that the thin film is mainly composed of imperfect nano-crystalline phases of 3C-SiC and SiO₂, especially, SiO₂ phase is nearly amorphous. Moreover, the smooth and dense thin film surface consists of nano-sized particles, and the interface between SiC/SiO₂ composite thin film and SS substrate is perfect. At last, the emissivity of SS substrate is improved by the SiC/SiO₂ composite thin film.     

Microstructure and mechanical properties of continuous Al2O3 fibre reinforced Ni45Al45Cr7.5Ta2.5 alloy (IP75) matrix composites

Single crystalline Al₂O₃ fibres (sapphire), coated with the NiAl alloy IP75 by physical vapour deposition (PVD), were assembled to fabricate composites by means of diffusion bonding. The microstructure and chemistry of both as-coated fibre and as-diffusion bonded composites were investigated by electron microscopy and microanalysis. The interface shear stress for complete debonding was measured by fibre push-out tests at room temperature, and the composite tensile strength was measured at 900°C and 1100°C. An amorphous layer with a thickness of about 400?nm formed between the fibre and the matrix during the PVD process and was maintained during diffusion bonding. A Laves phase precipitated along NiAl grain boundaries in the IP75 matrix. This caused a lower tensile strength of the IP75/Al₂O₃ composite at high temperatures compared to as-cast monolithic IP75 and rendered the composite useless for structural applications.     

The interface structure of nano-SiO2/PA66 composites and its influence on material's mechanical and thermal properties

The PA66-based nanocomposites containing surface-modified nano-SiO₂ were prepared by melt compounding. The interface structure formed in composite system was investigated by thermogravimetric analysis (TGA), Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and transmission electron microscopy (TEM). The influence of interface structure on material's mechanical and thermal properties was also studied. The results indicated that the PA66 chains were attached to the surface of modified-silica nanoparticles by chemical bonding and physical absorption mode, accompanying the formation of the composites network structure. With the addition of modified silica, the strength and stiffness of composites were all reinforced: the observed increase depended on the formation of the interface structure based on hydrogen bonding and covalent bonding. Furthermore, the differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) showed that the presence of modified silica could affect the crystallization behavior of the PA66 matrix and lead to glass transition temperature of composites a shift to higher temperature.     

Preparation, characterization and dye adsorption properties of γ-Fe2O3/SiO2/chitosan composite

A γ-Fe₂O₃/SiO₂/chitosan composite was prepared by water-in-oil emulsification, and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM). Effects of various factors, including adsorbent dosage, initial dye concentration, solution pH, and competing anions, on the adsorption of methyl orange from aqueous solutions by the resulting composite were studied by batch adsorption experiments. The adsorption kinetics was found to follow the pseudo-second-order kinetic model, and intraparticle diffusion was related to the adsorption, but not as a sole rate-controlling step. The equilibrium adsorption data were well described by the Freundlich isotherm model. Evaluation of the thermodynamic parameters ΔG°, ΔH°, and ΔS° revealed that the adsorption process was naturally feasible, spontaneous, and exothermic. The composite was proven to be efficient, suitable and promising for the removal of methyl orange from aqueous solutions since it has a relatively higher adsorption capacity than other low-cost adsorbents.     

Synthesis, characterization and infrared emissivity study of polyurethane/TiO2 nanocomposites

In this study, polyurethane/titania (PU/TiO₂) nanocomposites were prepared in ultrasonic process and characterized by fourier transform IR spectroscopy (FT-IR), powder X-ray diffraction (XRD), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), transmission electron microscopy (TEM), scanning electron microscopy (SEM) and infrared emissivity analysis. The TEM and SEM results indicated that the nanoparticles were dispersed homogeneously in PU matrix on nanoscale. TGA-DSC confirmed that the heat stability of the composite was improved. Infrared emissivity study showed that the nanocomposite possessed lower emissivity value than those values of pure polymer and nanoparticles.     

Three-dimensionally ordered composite electrode between LiMn2O4 and Li1.5Al0.5Ti1.5(PO4)3

A novel electrode system composed of three-dimensionally ordered macroporous (3DOM) Li_1.5Al_0.5Ti_1.5(PO₄)₃ (LATP) and LiMn₂O₄ was fabricated by the colloidal crystal templating method and sol–gel process. A LATP nanoparticle for the fabrication of 3DOM-LATP was prepared by a sol–gel process. A suspension containing polystyrene (PS) beads and the LATP nanoparticles was filtrated by using a polycarbonate filter to accumulate PS beads and LATP. The accumulated PS beads had a close-packing structure, and the void between PS beads was filled with LATP nanoparticles. 3DOM-LATP was obtained by heat treatment of the accumulated composite. Li–Mn–O sol was injected by a vacuum impregnation process into the macropores of 3DOM-LATP and then was heated to form three-dimensionally ordered composite materials consisting of LiMn₂O₄ and LATP. The formation of the composite between 3DOM-LATP and LiMn₂O₄ were confirmed with scanning electron microscopy and X-ray diffraction method. The prepared composite electrode system exhibited a good electrochemical performance. Paper presented at the 11th EuroConference on the Science and Technology of Ionics, Batz-sur-Mer, Sept. 9–15, 2007.     

Elaboration and characterization of TiO2 nanoparticles incorporated in SiO2 host matrix

Nanometer-scale TiO₂ particles have been synthesized by sol-gel method. It was incorporated in a glass-based silica aerogel. The composite was characterized by various techniques such as particle size analysis, scanning electron microscopy (SEM), atomic force microscopy (AFM), transmission electron microscopy (TEM), X-ray diffraction (XRD), infrared spectroscopy (IR) and photoluminescence (PL). The bulk glass presents a strong luminescence at wavelengths ranging from 750 to 950 nm. This PL was attributed to various non-bridging oxygen hole centers (NBOHCs) defects resulting from thermal treatment and crystallization of TiO₂ at the interface between titania nanoparticles and silica host matrix.     

Physico-chemical, optical and electrochemical properties of iron oxide thin films prepared by spray pyrolysis

Iron oxide thin films were prepared by spray pyrolysis technique onto glass substrates from iron chloride solution. They were characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and (UV-vis) spectroscopy. The films deposited at T_s ≤ 450 °C were amorphous; while those produced at T_sub = 500 °C were polycrystalline α-Fe₂O₃ with a preferential orientation along the (1 0 4) direction. By observing scanning electron microscopy (SEM), it was seen that iron oxide films were relatively homogeneous uniform and had a good adherence to the glass substrates. The grain size was found (by RX) between 19 and 25 nm. The composition of these films was examined by X-ray photoelectron spectroscopy and electron probe microanalysis (EPMA). These films exhibited also a transmittance value about 80% in the visible and infrared range. The cyclic voltammetry study showed that the films of Fe₂O₃ deposited on ITO pre-coated glass substrates were capable of charge insertion/extraction when immersed in an electrolyte of propylene carbonate (PC) with 0.5 M LiCLO₄.     

Laser cladding of in situ TiB2/Fe composite coating on steel

To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ TiB₂/Fe composite coating on steel using ferrotitanium and ferroboron as the coating precursor. The phase constituents and microstructure of the composite coating were investigated using X-ray diffraction (XRD), scanning electron micrograph (SEM) and electron probe microanalysis (EPMA). Microhardness tester and block-on-ring wear tester were employed to measure the microhardness and dry-sliding wear resistance of the composite coating. Results show that defect-free composite coating with metallurgical joint to the steel substrate can be obtained. Phases presented in the coating consist of TiB₂ and α-Fe. TiB₂ particles which are formed in situ via nucleation-growth mechanism are distributed uniformly in the α-Fe matrix with blocky morphology. The microhardness and wear properties of the composite coating improved significantly in comparison to the as-received steel substrate due to the presence of the hard reinforcement TiB₂.     

Structure and photoluminescence properties of Er3+-doped TiO2-SiO2 powders prepared by sol-gel method

Er 3+-doped TiO 2-SiO 2 powders are prepared by the sol-gel method,and they are characterized by high resolution transmission electron microscopy (HR-TEM),X-ray diffraction (XRD) spectra,and Raman spectra of the samples.It is shown that the TiO 2 nanocrystals are surrounded by an SiO 2 glass matrix.The photoluminescence (PL) spectra are recorded at room temperature.A strong green luminescence and less intense red emission are observed in the samples when they are excited at 325 nm.The intensity of the emission,which is related to the defect states,is strongest at the annealing temperature of 800 C.The PL intensity of Er 3+ ions increases with increasing Ti/Si ratio due to energy transfer between nano-TiO 2 particles and Er 3+ ions.     

Nanoscale Analysis of Multilayer Interfaces of W/Al2O3/Ti/Cu

W, Al₂O₃ and Ti films were deposited onto a Cu substrate by means of the rf magnetron sputtering method. After deposition, the foils were annealed at various temperatures in vacuum and the interfaces of the films were observed by a field-emission transmission electron microscopy (FE-TEM), after preparing a cross-sectional thin foil using a focused ion beam (FIB) machine. After annealing the foil at 473 and 623 K, no reaction phases were identified at each interface of W/Al₂O₃, Al₂O₃/Ti and Ti/Cu-substrate. However, from the results of compositional analysis at the interface of Al₂O₃/Ti bilayer, after heat-treatment at 623 K, the formation of an oxide layer was suggested even though it was not clearly observed. On the other hand, after heat-treatment at 823 K, the formation of CuTi₂, Cu₃Ti₂ and Cu₄Ti phases were identified at the interface of Ti/Cu bilayers from the compositional analysis of reaction layers after heat-treatment at different temperatures, and the diffusion coefficients and activation energies in the phases were evaluated. In this paper, the influence of heat-treatment on the interfacial behavior of multilayer are discussed on the basis of nanoscale analysis by EDS and HRTEM images.     

XPS investigation of diffusion of two-layer ZrO2/SiO2 and SiO2/ZrO2 sol–gel films

Two-layer ZrO₂/SiO₂ and SiO₂/ZrO₂ films were deposited on K9 glass substrates by sol–gel dip coating method. X-ray photoelectron spectroscopy (XPS) technique was used to investigate the diffusion of ZrO₂/SiO₂ and SiO₂/ZrO₂ films. To explain the difference of diffusion between ZrO₂/SiO₂ and SiO₂/ZrO₂ films, porous ratio and surface morphology of monolayer SiO₂ and ZrO₂ films were analyzed by using ellipsometry and atomic force microscopy (AFM). We found that for the ZrO₂/SiO₂ films there was a diffusion layer with a certain thickness and the atomic concentrations of Si and Zr changed rapidly; for the SiO₂/ZrO₂ films, the atomic concentrations of Si and Zr changed relatively slowly, and the ZrO₂ layer had diffused through the entire SiO₂ layer. The difference of diffusion between ZrO₂/SiO₂ and SiO₂/ZrO₂ films was influenced by the microstructure of SiO₂ and ZrO₂.     

Fe2O3 nanoparticles dispersed unsaturated polyester resin based nanocomposites: effect of gamma radiation on mechanical properties

ABSTRACT

In this work, unsaturated polyester resin (UPR) matrix based nanocomposite was fabricated using synthesized Fe₂O₃ nanoparticle as reinforcement and methyl ethyl ketone peroxide as curing agent by solution casting method. The Fe₂O₃ nanoparticles were synthesized using the sol–gel method and the formation of nanoparticle was confirmed by X-ray diffraction, Scanning electron microscope, Energy dispersive spectrometry analysis. Interactions between metal oxide nanoparticles and polymer molecules in fabricated nanocomposite were investigated by Fourier transform infrared spectrometer analysis. Pure UPR and Fe₂O₃/UPR composite were irradiated with various gamma radiation doses (0–15?kGy). At the 0?kGy (without radiation), the nanoparticles loaded composite showed better mechanical properties (increased in tensile strength and Young’s modulus and decreased in elongation) compared to that of pure UPR sheet. At the 5?kGy radiation dose, the tensile strength and Young’s modulus were further increased; whereas, the elongation was decreased in both samples.     

Microscopic observation of lateral diffusion at Si-SiO2 interface by photoelectron emission microscopy using synchrotron radiation

The lateral surface diffusion at Si-SiO₂ interface has been observed at nanometer scale using photoelectron emission microscopy (PEEM) combined with synchrotron soft X-ray excitation. The samples investigated were Si-SiO_x micro-patterns prepared by O₂⁺ ion implantation in Si (0 0 1) wafer using a mask. The lateral spacial resolution of the PEEM system was about 41 nm. The brightness of each spot in the PEEM images changed depending on the photon energy around the Si K-edge, in proportion to the X-ray absorption intensity of the corresponding valence states. It was found that the lateral diffusion occurs by 400-450 °C lower temperature than that reported for the longitudinal diffusion at the Si-SiO₂ interface. It was also found that no intermediate valence states such as SiO (Si²⁺) exist at the Si-SiO₂ interface during the diffusion. The observed differences between lateral and longitudinal diffusion are interpreted by the sublimated property of silicon monoxide (SiO).     

Preparation and photoelectrochemical performance of Ag/graphene/TiO2 composite film

By dipping-lifting in sol-gel solution and reducing process, the graphene/TiO₂ composite film on the glass plate was first prepared. Then, the Ag/graphene/TiO₂ composite film was fabricated by interface reaction with AgNO₃ and N₂H₄·H₂O on the surface of graphene/TiO₂ composite film. The characterization results show that the uniform porous TiO₂ film is made up of the anatase crystal, and the Ag/graphene/TiO₂ composite film is constructed by doping or depositing graphene sheets and Ag nanoparticles on the surface of TiO₂ film. The photoelectrochemical measurement results indicate that the Ag/graphene/TiO₂ composite film has an excellent photoelectrochemical conversion property.     

One‐Dimensional Magnetic Composite of Polypyrrole‐Containing Carbon Nanotubes/Ni0.75Zn0.25Fe2O4

A novel one‐dimensional electromagnetic nanocomposite of polypyrrole (PPY) containing carbon nanotubes (CNTs)/Ni_0.75Zn_0.25Fe₂O₄ was synthesized by an in‐situ polymerization method. The composite was characterized by x‐ray diffraction (XRD), transmission electron microscopy (TEM), high resolution transmission electron microscopy (HRTEM) and Fourier transform infrared. The XRD results confirmed that PPY, CNTs, and Ni_0.75Zn_0.25Fe₂O₄ coexisted in the composite. The TEM and HRTEM results indicated that PPY coated the surface of the CNTs/Ni_0.75Zn_0.25Fe₂O₄ with a thickness of 15–30 nm. The lattice spacings, according to the first main peak of the CNTs, Ni_0.75Zn_0.25Fe₂O₄, and PPY, was about 0.34 nm, 0.25 nm, and 0.42 nm, respectively. The FTIR result also indicated that the PPY formed in the composite. A test of magnetic properties indicated that the composite was ferromagnetic with the saturated magnetization of 12.86 electromagnetic units (emu)/g, and the coercive of 127.18 Oersted (Oe).     

Preparation, structures and photoluminescent enhancement of CdWO4-TiO2 composite nanofilms

For the first time, Cadmium tungstate (CdWO₄)-TiO₂ composite nanofilms on a glass substrate were prepared by means of the dip-coating technique, in which collodion was used as a dispersant and film-forming agent. The films were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), thermo gravimetric and thermal analyses (TG/DTA), FTIR and photoluminescence (PL) methods, respectively. SEM and XRD characterization of these films indicated that CdWO₄ particles crystallized in a monoclinic wolframite-type structure whereas TiO₂ particles were Anatase phase; and both of them were well distributed in the nanofilms. FTIR spectra proved the presence of CdWO₄ on the nanofilms. Photoluminescent results showed that the emitting peak of CdWO₄ films blue shifted slightly relative to that of CdWO₄ crystal. Moreover, the PL intensity of CdWO₄-TiO₂ composite nanofilm was much higher than that of CdWO₄ nanofilm. We ascribed that the introduction of TiO₂ should be responsible for the PL enhancement.     

Preparation and characterization of SiO2/ZrO2/Ag multicoated microspheres

A new type of multicoated silica/zirconia/silver (SiO₂/ZrO₂/Ag) core-shell composite microspheres is synthesized in this paper. In the process, ZrO₂-decorated silica (SiO₂/ZrO₂) core-shell composites were firstly fabricated by the modification of zirconia on silica microspheres through the hydrolysis of zirconium precursor. Subsequently, on SiO₂/ZrO₂ composite cores, silver nanoparticles were introduced via ultrasonic irradiation and acted as “Ag seeds” for the formation of integrate silver shell by further reduction of silver ions using formaldehyde as reducer. The resulting samples were characterized by transmission electron microscopy, X-ray diffraction, Fourier-transform infrared, energy-dispersive X-ray, and UV-vis spectroscopy, indicating that zirconia and silver layers were successfully coated on the surfaces of silica microspheres.     

Microstructure of laser melted Al18B4O33w/2024Al composite

The microstructure of a laser treated Al₁₈B₄O₃₃w/2024Al composite has been investigated using transmission electron microscope (TEM), low-angle (glancing angle) X-ray diffraction (XRD) techniques. Various surface microstructures were observed in the laser treated composite. The Al₁₈B₄O₃₃ whisker on the surface of the composite was decomposed during laser surface melting, various decomposition products were studied in the laser treated composite. Eutectic phases and the precipitation in the matrix of the composite with laser-treated were observed. The main phases detected in the molten zone were aluminum and decomposition products Al₂O₃. The effect of laser treatment on the hardness of the composite was also examined. A surface hardness of 400 Hv was noted.     

Substrate effects on the oxygen gas sensing properties of SnO2/TiO2 thin films

In this study, SnO₂/TiO₂ thin films are fabricated on SiO₂/Si and Corning glass 1737 substrates using a R.F. magnetron sputtering process. The gas sensing properties of these films under an oxygen atmosphere with and without UV irradiation are carefully examined. The surface structure, morphology, optical transmission characteristics, and chemical compositions of the films are analyzed by atomic force microscopy, scanning electron microscopy and PL spectrometry. It is found that the oxygen sensitivity of the films deposited on Corning glass 1737 substrates is significantly lower than that of the films grown on SiO₂/Si substrates. Therefore, the results suggest that SiO₂/Si is an appropriate substrate material for oxygen gas sensors fabricated using thin SnO₂/TiO₂ films.