Evaluation on the interfacial fracture toughness of fiber-reinforced titanium matrix composites by push out test

The models for single-fiber push out test are developed to evaluate the fracture toughness G_IIc of the fiber/matrix interface in titanium alloys reinforced by SiC monofilaments. The models are based on fracture mechanics, taking into consideration of the free-end surface and Poisson expansion. Theoretical solutions to G_IIc are obtained, and the effects of several key factors such as the initial crack length, crack length, friction coefficient, and interfacial frictional shear stress are discussed. The predictions by the models are compared with the previous finite element analysis results for the interfacial toughness of the composites including Sigma1240/Ti-6-4, SCS/Ti-6-4, SCS/Timetal 834, and SCS/Timetal 21s. The results show that the models can reliably predict the interfacial toughness of the titanium matrix composites, in which interfacial debonding usually occurs at the bottom of the samples.     

Enhanced interlaminar fracture toughness of unidirectional carbon fiber/epoxy composites modified with sprayed multi-walled carbon nanotubes

A recently reported solvent spraying technique was used herein for incorporation of multi-walled carbon nanotubes (MWCNTs) on unidirectional carbon fiber/epoxy prepregs. The role of the agglomerates reduction of oxidized MWCNTs on Mode-I interlaminar fracture toughness (G_IC) of laminated composites was investigated using double cantilever beam tests. Multiscale laminate composites were fabricated using MWCNTs without and with an acid oxidation, agglomerates reduction (AR) and a sequential treatment based on oxidation and AR. For comparison, specimens without MWCNTs were also prepared and tested. Fourier transform infrared analysis shows evidence of an important amount of oxygenated functional groups on the surface of as-received and oxidized MWCNTs. The results also show Mode-I fracture toughness improvements for all the laminated composites compared to reference samples. A substantial 52% increase in the average G_IC initiation was achieved for laminated composites reinforced with oxidized AR-MWCNTs prepared with only 0.05 wt.% MWCNTs.     

A review on the research progress of push-out method in testing interfacial properties of SiC fiber-reinforced titanium matrix composites

Experimental analysis of single-fiber push-out for SiC fiber-reinforced titanium matrix composites (TMCs) is complicated by the incorporation of large thermal residual stresses, strong chemical bond of the fiber/matrix interface and matrix plastic deformation. This paper summarizes the development of push-out test and the characteristics of push-out test for TMCs such as crack initiating at the bottom face and theoretical analysis of the test. Moreover, it deeply analyzes the progresses of interfacial shear strength and fracture toughness, and work focus is pointed out in future.     

Determination of interfacial material constants in plain glass woven fabric composites using finite element analysis

Numerical analysis with the finite element method (FEM) was used in order to identify interfacial material constants of plain glass woven fabric composites under mode I loading. Relations between strength, stress intensity factor, and modulus in the interphase which were correlated with the onset of unstable fracture were determined. As a result, it was reasonable that the interfacial moduli were between 2.8 and 8.4 GPa which corresponds to one to three times the resin modulus. It was suggested that the increase of concentration of silane coupling agent has led to an increase of the interfacial strength. Changing of fracture mechanisms from unstable to stable crack propagations was explained through the interfacial material constants.     

Influence of material processing and interface on the fiber fragmentation process in titanium matrix composites

The objective of this work is to study the effect of composite processing conditions on the nature of the fiber–matrix interface in titanium matrix composites and the resulting fragmentation behavior of the fiber. Titanium matrix, single fiber composites (SFCs) were fabricated by diffusion bonding and tensile tested along the fiber axis to determine their interfacial load transfer characteristics and the resulting fiber fragmentation behavior. Two different titanium alloys, Ti-6Al-4V (wt%) and Ti-14Al-21Nb (wt%), were used as matrix material with SiC (SCS-6) fibers as reinforcement. The tensile tests were conducted at ambient temperature and were continuously monitored by acoustic emission. It was observed that the Ti-6Al-4V/SCS-6 composite system exhibited a greater degree of fiber–matrix interfacial reaction, as well as a rougher interface, compared to Ti-14Al-21Nb/SCS-6 composites. Acoustic emissions during tensile testing showed that most of the fiber fractures in Ti-6Al-4V/SCS-6 occurred at strains below ～5% and the fragmentation ceased at ～10% strain corresponding to specimen necking. In contrast, the Ti-14Al-21Nb/SCS-6 composite deformed without necking and fiber fractures occurred throughout the plastic range until final fracture of the specimen at about 12% strain. The markedly different fragmentation characteristics of these two composites were attributed to differences in the fiber–matrix interfacial regions and matrix deformation behavior.     

Effect of solute atoms on fracture toughness in dilute magnesium alloys

The effect of alloying elements on the toughness and the fracture behaviour was investigated on seven kinds of Mg-0.3?at.% X (X?=?Ag, Al, Ca, Pb, Sn, Y and Zn) alloys with a grain size of 3–5?μm. The fracture toughness and fracture behaviour in magnesium alloys were closely related to the segregation energy. The Mg–Al and –Zn alloys that had small segregation energy showed high toughness and ductile fracture in most regions, while the Mg–Ca alloy with large segregation energy exhibited low toughness and intergranular fracture. These different tendencies resulted from solute segregation at grain boundaries (GBs). The change in the lattice parameter ratio was the influential material parameter regardless of whether the GB embrittlement was for enhancement or suppression.     

Structural and phase characteristics of the diamond/matrix interfacial zone in high-resistant diamond composites

The structural-phase state of the contact zone and the factors that influence on the strength of diamond retention in the diamond carbide composites were determined. Composites were obtained by the new hybrid technology that eliminates the reheating of the metalized coating. The elaborated technology combines the thermal diffusion metallization of a diamond and the sintering by the scheme of self-dosed impregnation in a one-stage technological cycle. By the methods of electron microscopy, X-ray diffraction analysis, and Raman spectroscopy the structural and phase characteristics of the interphase boundary were investigated. The improvement of chemical and mechanical adhesion between the diamond and carbide matrix was obtained. It was shown that the specific productivity of the samples with a metalized diamond component is 39% higher than those without metallization.     

Effect of the surface roughness on interfacial properties of carbon fibers reinforced epoxy resin composites

The effect of the surface roughness on interfacial properties of carbon fibers (CFs) reinforced epoxy (EP) resin composite is studied. Aqueous ammonia was applied to modify the surfaces of CFs. The morphologies and chemical compositions of original CFs and treated CFs (a-CFs) were characterized by Atomic Force Microscopy (AFM), and X-ray Photoelectron Spectroscopy (XPS). Compared with the smooth surface of original CF, the surface of a-CF has bigger roughness; moreover, the roughness increases with the increase of the treating time. On the other hand, no obvious change in chemical composition takes place, indicating that the treating mechanism of CFs by aqueous ammonia is to physically change the morphologies rather than chemical compositions. In order to investigate the effect of surface roughness on the interfacial properties of CF/EP composites, the wettability and Interfacial Shear Strength (IFSS) were measured. Results show that with the increase of the roughness, the wettabilities of CFs against both water and ethylene glycol improves; in addition, the IFSS value of composites also increases. These attractive phenomena prove that the surface roughness of CFs can effectively overcome the poor interfacial adhesions between CFs and organic matrix, and thus make it possible to fabricate advanced composites based on CFs.     

Influence of interfacial reaction on interfacial performance of carbon fiber and polyarylacetylene resin composites

The influence of interfacial reaction on interfacial performance of carbon fiber/polyarylacetylene resin composites was studied. For this purpose, vinyltrimethoxysilane containing a double bond was grafted onto the carbon fiber surface to react with the triple bond of polyarylacetylene resin. The reaction between polyarylacetylene resin and vinyltrimethoxysilane was proved by reference to the model reaction between phenylacetylene and vinyltrimethoxysilane. Surface chemical analysis by XPS, surface energy determination from the dynamic contact angle, and the interfacial adhesion in composites was evaluated by interfacial shear strength test as well. It was found that vinyltrimethoxysilane, which can react with polyarylacetylene resin, had been grafted onto the carbon fiber surface. Furthermore, because the reaction between polyarylacetylene resin and vinyltrimethoxysilane took place at the interface, the interfacial adhesion in composites was significantly increased, and the improvement of interfacial adhesion was all attributed to the interfacial reaction.     

Effect of surface treatment condition on interfacial degradation behavior in GFRP under acidic conditions

Interfacial degradation behavior of E-glass cloth reinforced vinyl ester resin under acidic conditions has been investigated. Specimens with different surface treatment conditions were prepared. Mode I fracture toughness tests were performed using DCB specimen, and the effect of surface treatment condition and immersion time on the crack propagation behavior is discussed. The crack propagation behavior changes as a function of the condition of the silane coupling agent and the immersion time due to the degradation of the interphase. A technique is proposed to evaluate the interfacial property. The change of fracture toughness of interphase and resin as a function of immersion time is studied by the crack propagation behavior and the fracture toughness of interphase and resin evaluated by this technique. The fracture toughness of interphase decreases rapidly with immersion in acidic solution.     

Roles of interfaces between carbon fibers and epoxy matrix on interlaminar fracture toughness of composites

The effect of atmospheric-pressure plasma treatment on high strength PAN-based carbon fibers had been studied in terms of fiber surface energetics and mode I and II interlaminar fracture toughness of unidirectional carbon fibers/epoxy matrix composites. The surface characterization of plasma treated carbon fibers was investigated by X-ray photoelectron spectroscopy (XPS) and contact angles. As a result, the plasma treatment changed the surface properties of the carbon fibers, mainly through formation of oxygen functional groups like hydroxyl, carbonyl, and carboxyl groups. According to contact angle measurements, it was observed that plasma treatment led to an increase in surface free energy of the fibers, mainly due to the increase of its specific component. Fracture toughness test results employing double-cantilever beam (DCB) and end notched flexure (ENF) specimens also showed that the increase in specific components or hydrogen bonding between the –OH groups on carbon fibers and the =O ring in epoxy matrix resins played an important role in improving the degree of adhesion at interfaces, resulting in an increase in the interfacial fracture toughness of the composites studied.     

Effects of particle/matrix interface and strengthening mechanisms on the mechanical properties of metal matrix composites

A randomly distributed multi-particle model considering the effects of particle/matrix interface and strengthening mechanisms introduced by the particles has been constructed. Particle shape, distribution, volume fraction and the particles/matrix interface due to the factors including element diffusion were considered in the model. The effects of strengthening mechanisms, caused by the introduction of particles on the mechanical properties of the composites, including grain refinement strengthening, dislocation strengthening and Orowan strengthening, are incorporated. In the model, the particles are assumed to have spheroidal shape, with uniform distribution of the centre, long axis length and inclination angle. The axis ratio follows a right half-normal distribution. Using Monte Carlo method, the location and shape parameters of the spheroids are randomly selected. The particle volume fraction is calculated using the area ratio of the spheroids. Then, the effects of particle/matrix interface and strengthening mechanism on the distribution of Mises stress and equivalent strain and the flow behaviour for the composites are discussed.     

A magnetically impermeable and electrically permeable interface crack with a contact zone in a magnetoelectroelastic bimaterial under concentrated magnetoelectromechanical loads on the crack faces

An interface crack with a frictionless contact zone at the right crack-tip between two dissimilar magnetoelectroelastic materials under the action of concentrated magnetoelectromechanical loads on the crack faces is considered. The open part of the crack is assumed to be magnetically impermeable and electrically permeable. The Dirichlet-Riemann boundary value problem is formulated and solved analytically. Stress, magnetic induction and electrical displacement intensity factors as well as energy release rate...     

Improving the interfacial strength of PMMA resin composites by chemically grafting graphene oxide on UHMWPE fiber

Controlling interfacial microstructure and interactions between (ultra high molecular weight polyethylene) UHMWPE fiber and matrix is of crucial importance for the fabrication of advanced polymer composites. In this paper, (UHMWPE fiber-g-graphene oxide [GO]) was prepared. GO nanoparticles distributed onto the ?ber surface uniformly, which could increase surface polarity and roughness. Increases of interlaminar shear strength (ILSS) and interfacial shear strength (IFSS) of UHMWPE fiber-g-GO composites were achieved. These enhancements can be attributed to the existent of GO interface with providing chemical bonding and strong mechanical interlocking between the ?ber and matrix. Moreover, impact resistance of UHMWPE fiber-g-GO composites was enhanced.     

Short sisal fiber reinforced polypropylene composites: the role of interface modification on ultimate properties

Sisal fibers have been used for the reinforcement of polypropylene matrix. The compatibilization between the hydrophilic cellulose fiber and hydrophobic PP has been achieved through treatment of cellulose fibers with sodium hydroxide, isocyanates, maleic anhydride modified polypropylene (MAPP), benzyl chloride and by using permanganate. Various fiber treatments enhanced the tensile properties of the composites considerably, but to varying degrees. The SEM photomicrographs of fracture surfaces of the treated composites clearly indicated the extent of fiber–matrix interface adhesion, fiber pullout and fiber surface topography. Surface fibrillation is found to occur during alkali treatment which improves interfacial adhesion between the fiber and PP matrix. The grafting of the fibers by MAPP enhances the tensile strength of the resulting composite. It has been found that the urethane derivative of polypropylene glycol and cardanol treatments reduced the hydrophilic nature of sisal fiber and thereby enhanced the tensile properties of the sisal–PP composites, as evident from the SEM photomicrographs of the fracture surface. The IR spectrum of the urethane derivative of polypropylene glycol gave evidence for the existence of a urethane linkage. Benzoylation of the fiber improves the adhesion of the fiber to the PP matrix. The benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicated a better compatibility between benzoylated fiber and PP. The observed enhancement in tensile properties of permanganate-treated composites at a low concentration is due to the permanganate-induced grafting of PP on to sisal fibers. Among the various treatments, MAPP treatment gave superior mechanical properties. Finally, experimental results of the mechanical properties of the composite have been compared with theoretical predictions.     

The effect of GF/PP matrix interfacial properties on the weldline strength in short glass fiber reinforced polypropylene

The strength of GF/PP injection molded parts is reduced by the existence of a weldline. In this paper, the effect of molecular weight of matrix PP, GF content, GF surface treatment, GF shape (diameter and chopped strand length), MAH-PP content and interfacial properties on the weldline strength in GF/PP has been studied. Since the fibers orient vertically to the flow direction, effective reinforcement cannot be obtained at the weldline. Such fiber direction at the weldline cannot be controlled by the molecular weight of matrix, GF content and GF shapes. On the other hand, strength of the weld specimens increases when the amount of silane coupling agents and the MAH-PP content increase. Therefore, it is suggested that the weldline strength is affected by the strength of interfacial adhesion between GF and matrix.     

The influence of SiCp oxidized on the interface layer and thermal conductivity of SiCp/Al composites

In this work, oxidation of silicon carbide particles (SiCp) at elevated temperature and its influence on the interface layer and thermal conductivity of SiCp/ZL101 composites prepared using pressure infiltration process were investigated respectively. It is found that initial temperature for the oxidation of SiCp is about 850?°C, and that the oxidation increment of SiCp and the thickness of SiO₂ layer increase with the increase in pre-oxidation temperature and time, when the oxidized temperature exceeds 1100?°C, or the duration time exceeds 2?h at 1100?°C, a small amount of ablation will take place on the SiCp, as well as the oxidized layer has some loss. The formation of SiO₂ layer can provide certain interface reactions with interface layers (3.1–6.36?μm), and the higher the thickness of SiO₂ layer, the thicker the interface layer in SiCp/Al composites. However, the thickness of SiO₂ layer is more than 5.9?μm, which is not benefit for the formation of interface layer. With the increase in the thickness of interface layer, thermal conductivity declines, but is not linear.     

Effect of silane/nano-silica on the mechanical properties of basalt fiber reinforced epoxy composites

The present study explains the role of surface modification of constituent materials on composite material performance. The influence of silane and nano-hybrid coatings on mechanical properties of basalt fibers and composite materials on their base was investigated. Infrared spectroscopy indicated that modification of basalt fiber surface and nano-SiO₂ was successfully applied. The surface modification leads to the significant increase in the tensile strength of basalt fibers compared to the non-coated fibers. The tensile strength of silane-treated fibers was established 23% higher than the non-coated fibers, indicating that silane plays a critical role in the strength retention of basalt fibers. Also it was pointed out that silane coupling agents can be used for the preparation of the nano-hybrid coating. Addition of SiO₂ nanoparticles into the fiber surface was incorporated to enhance the interfacial bonding of basalt fiber reinforced epoxy composite.     

The influence of porosity on ultrasound attenuation in carbon fiber reinforced plastic composites using the laser-ultrasound spectroscopy

Wideband acoustic spectroscopy with a laser ultrasound source for quantitative analysis of the effect of porosity on the attenuation coefficient of longitudinal acoustic waves in carbon fiber reinforced plastic (CFRP) composite materials was experimentally implemented. The samples under study had different bulk-porosity levels (up to 10%), which were determined using X-ray computer tomography. A resonance ultrasound attenuation peak associated with the one-dimensional periodicity of the layered composite structure was observed for all samples. The absolute value of the resonance-peak maximum and its width depend on the local concentration of microscopic isolated pores and extended delaminations in the sample structure. The obtained empirical relationships between these parameters of the frequency dependence of the ultrasound attenuation coefficient and the type of inhomogeneities and their volume concentration can be used for rapid evaluation of the structural quality of CFRP composites.     

The effect of interface on fracture mechanism of GF/PP composites using O2 plasma treatment

Polypropylene sheets are treated with oxygen plasma for the interfacial control of GF/PP composites. The interfacial strength between glass fabric and PP resin is estimated by the T-peel test method. The evaluation of T-peel test data is done by both the T-peel strength method and the T-peel amplitude method. The T-peel strength value and T-peel amplitude value were respectively increased to about 50% and 120% compared with each value of non-treated specimens. The T-peel strength relates to the surface energy on the PP-sheet and the T-peel amplitude relates to the fracture pattern of the delamination surface. From SEM observations on the delamination surface, many voids in the space enclosed with fiber bundles are observed in the case of non-treated specimen and no void and fiber bridging are observed on the plasma treated specimens. It is found that interfacial properties between fiber and resin are improved by this plasma process.