LSM-infiltrated LSCF cathodes for solid oxide fuel cells

Mixed ionic-electronic conductors in the family of La_xSr_1–xCo_yFe_1–yO_3–δ have been widely studied as cathode materials for solid oxide fuel cells (SOFCs). However, the long-term stability was a concern. Here we report our findings on the effect of a thin film coating of La_0.85Sr_0.15MnO_3–δ (LSM) on the performance of a porous La_0.6Sr_0.4Co_0.2Fe_0.8O_3–δ (LSCF) cathode. When the thicknesses of the LSM coatings are appropriate, an LSM-coated LSCF electrode showed better stability and lower polarization (or higher activity) than the blank LSCF cathode without LSM infiltration. An anode-supported cell with an LSM-infiltrated LSCF cathode demonstrated at 825 °C a peak power density of ～1.07 W/cm², about 24% higher than that of the same cell without LSM infiltration (～0.86 W/cm²). Further, the LSM coating enhanced the stability of the electrode; there was little degradation in performance for the cell with an LSM-infiltrated LSCF cathode during 100 h operation.     

Activation,microstructure, and polarization of solid oxide fuel cell cathodes

Activation effect can be defined as the enhancement of the electrochemical performance or activity of the solid oxide fuel cell cathodes such as Sr-doped LaMnO₃ (LSM) with the polarization/current passage treatment under fuel cell operation conditions. In this paper, the activation effect of the cathodic polarization/current passage on the O₂ reduction reaction of the LSM-based cathodes is reviewed. In addition to the activation effect, cathodic polarization/current passage also has a significant effect on the microstructure of the LSM electrodes and the morphology between the LSM electrode and Y₂O₃-ZrO₂ electrolyte interface. A mechanism involving the incorporation of SrO species into the LSM lattice and the formation of oxygen vacancies is proposed for the activation effect of the polarization.     

Design and synthesis of nitrogen-containing calcined polymer/carbon nanotube hybrids that act as a platinum-free oxygen reduction fuel cell catalyst

The development of a platinum-free catalyst is one of the challenging issues for the global commercialization of fuel cell systems. Here we describe the design and synthesis of nitrogen-containing calcined polybenzimidazole/carbon nanotube hybrids that act as an oxygen reduction catalyst.     

以椰壳生物质炭为燃料的直接炭固体氧化物燃料电池

通过热裂解制得椰壳炭,表征了其结构和组成,并将其用于电解质为钇稳定化氧化锆（YSZ）、电极材料为银和钆掺杂氧化铈（Ag-GDC）的固体氧化物燃料电池（SOFC）的燃料,对所构成的直接炭固体氧化物燃料电池（DC-SOFC）的性能进行了测试研究。结果表明,所制得的椰壳炭颗粒粒径在微米级别,具有介孔结构,而且椰壳炭中含有K、Ca等元素,可用作Boudouard反应催化剂。当使用椰壳炭作为DC-SOFC燃料时,在800 ℃下电池最大功率密度为255 mW/cm²;负载Fe催化剂后,最大功率密度提升为274 mW/cm²。以0.5 A/cm²的恒电流放电,0.5 g负载Fe椰壳炭燃料电池能够连续工作17.6 h,燃料利用率为39%,表明椰壳炭作为DC-SOFC燃料具有优异的性能和潜力。     

Highly-dispersed Ta-oxide catalysts prepared by electrodeposition in a non-aqueous plating bath for polymer electrolyte fuel cell cathodes

The Ta-oxide cathode catalysts were prepared by electrodeposition in a non-aqueous solution. These catalysts showed excellent catalytic activity and have an onset potential of 0.92 V(RHE) for the oxygen reduction reaction (ORR). The highly-dispersed Ta species at the nanometer scale on the carbon black was an important contributor to the high activity.     

High-temperature Raman spectroscopy of solid oxide fuel cell materials and processes

Chemical and material processes occurring in high temperature environments are difficult to quantify due to a lack of experimental methods that can probe directly the species present. In this letter, Raman spectroscopy is shown to be capable of identifying in-situ and noninvasively changes in material properties as well as the formation and disappearance of molecular species on surfaces at temperatures of 715 degrees C. The material, yttria-stabilized zirconia or YSZ, and the molecular species, Ni/NiO and nanocrystalline graphite, factor prominently in the chemistry of solid oxide fuel cells (SOFCs). Experiments demonstrate the ability of Raman spectroscopy to follow reversible oxidation/reduction kinetics of Ni/NiO as well as the rate of carbon disappearance when graphite, formed in-situ, is exposed to a weakly oxidizing atmosphere. In addition, the Raman active phonon mode of YSZ shows a temperature dependent shift that correlates closely with the expansion of the lattice parameter, thus providing a convenient internal diagnostic for identifying thermal gradients in high temperature systems. These findings provide direct insight into processes likely to occur in operational SOFCs and motivate the use of in-situ Raman spectroscopy to follow chemical processes in these high-temperature, electrochemically active environments.     

Silver incorporation into cathodes for solid oxide fuel cells operating at intermediate temperature

Silver (Ag) at 0.1–2.0 wt% was incorporated into cathodes for solid oxide fuel cells as a catalyst for oxygen reduction. A novel processing route for Ag incorporation ensuring a very homogeneous Ag ion distribution is presented. From the results of X-ray powder diffraction it can be concluded that the La_0.65Sr_0.3MnO_3– perovskite phase is already formed at 900 °C. The solubility of Ag in the crystal lattice in this type of perovskite was below 1 wt%. The electrochemical tests of these materials show that there is only a slight catalytic effect of Ag. Scanning electron microscopy reveals a low mechanical contact of the cathode grains to the electrolyte due to the low cathode sintering temperature that was chosen.     

Offsetting the thermal expansion mismatch: a new way to high-performance solid oxide fuel cell cathodes

正On the cutting-edge of developing high-performance solid oxide fuel cells(SOFC), high activity and durability cathodes are required [1,2]. However, the thermo-mechanical mismatch between SOFC cathode and electrolyte is the most hindering disadvantage of traditional highly active cathode materials(cobalt-containing perovskites) which usually yield higher thermal-expansion coefficient(TEC) than electrolytes [3].     

Synthesis and test of palladium-based nanostructured anodic electrocatalysts for hydrogen fuel cells with solid polymer electrolyte

Palladium-based nanostructured electrocatalysts on the Vulcan XC-72 carbon support for fuel cells with solid polymer electrolyte are synthesized and studied. In particular, electrochemical studies of the synthesized catalysts are carried out and membrane-electrode assemblies are assembled on their basis and tested. The test results indicate that platinum can be replaced with palladium in the hydrogen electrode of the fuel cells.     

Carbonised polyaniline and polypyrrole: towards advanced nitrogen-containing carbon materials

Polyaniline (PANI) and polypyrrole (PPY) undergo carbonisation in an inert/reduction atmosphere and vacuum, yielding different nitrogen-containing carbon materials. This contribution reviews various procedures for the carbonisation of PANI and PPY precursors, and the characteristics of obtained carbonised PANI (C-PANI) and carbonised PPY (C-PPY). Special attention is paid to the role of synthetic procedures in tailoring the formation of C-PANI and C-PPY nanostructures and nanocomposites. The review considers the importance of scanning and transmission electron microscopies, XPS, FTIR, Raman, NMR, and EPR spectroscopies, electrical conductivity and adsorption/desorption measurements, XRD, and elemental analyses in the characterisation of C-PANIs and C-PPYs. The application of C-PANI and C-PPY in various fields of modern technology is also reviewed.     

Ash-free coal as fuel for direct carbon fuel cell

This work describes the performance of the direct carbon fuel cell (DCFC) fuelled by ash-free coal. Employing coal in the DCFC might be problematic, mainly because of the ash deposition after the cell reactions. In the study, the carbonaceous ash-free component of coal is obtained, which is then evaluated as the DCFC fuel and compared with raw coal, active carbon, carbon black, and graphite. The electrolyte-supported SOFC structure is adapted to build the DCFC. The DCFC based on the ash-free coal fuel exhibits good performance with regard to the maximum power density, day-by-day measurements, and durability at continuous run. When the carbon fuels are internally gasified to H₂ and CO, the power density is generally much improved, compared to N₂ pyrolysis environment. The power generation is most likely related to the concentration of pyrolyzed gases as well as the electrochemical reactivity of the solid carbon.     

Neutron powder diffraction as a characterization tool of solid oxide fuel cell materials

Neutron diffraction is a powerful tool for the characterization of materials and, particularly, oxides. Oxide materials find applications in solid oxide fuel cells (SOFCs) as solid electrolytes as well as anode and cathode materials. As a structural probe, neutrons are specially suitable for the crystallographic study of oxides, given the comparable scattering factors of O and other heavier elements, allowing its precise localization in the crystal structure. Many problems can be addressed by neutrons, related to the octahedral tilting in perovskites, phase transitions, order–disorder phenomena, presence of anionic vacancies, etc. Neutrons make possible an accurate determination of the thermal factors and provide a visualization of the diffusion paths in ionic conductors. Neutrons allow the localization of light atoms such as hydrogen, and make possible the distinction between neighbouring elements, typically Fe and Mn. In this work we will describe some recent applications of this technique in the field of solid electrolytes and electrode materials, including some examples from our group.     

Anhydrous solid proton conductors based on perfluorosulfonic ionomer with polymeric solvent for polymer electrolyte fuel cell

Novel anhydrous polymeric proton conductors have been prepared from perfluorosulfonic acid ionomer with polymer solvent as supplying proton pathway through the segmental motion of polymer chains for polymer electrolyte fuel cell (PEFC) application. Since the membranes do not contain liquid-state acid or solvent, the membranes may promise more stable performances during the operation of PEFC. The Nafion-based anhydrous proton conductors showed maximum proton conductivity of about 4.0 × 10^?3 S cm^?1 at 130 °C under anhydrous condition. The mechanical properties of the membranes were enhanced by introducing H⁺-doped TiO₂ nanoparticles without the conductivity degradation. In addition, the electrochemical properties of the membrane electrode assembly (MEA) employing the anhydrous membrane as ionomer have been investigated, showing stable open circuit voltages (OCVs) over 0.9 V under non-humidified condition.     

Cathode materials for solid oxide fuel cells: a review

The composition and microstructure of cathode materials has a large impact on the performance of solid oxide fuel cells (SOFCs). Rational design of materials composition through controlled oxygen nonstoichiometry and defect aspects can enhance the ionic and electronic conductivities as well as the catalytic properties for oxygen reduction in the cathode. Cell performance can be further improved through microstructure optimization to extend the triple-phase boundaries. A major degradation mechanism in SOFCs is poisoning of the cathode by chromium species when chromium-containing alloys are used as the interconnect material. This article reviews recent developments in SOFC cathodes with a principal emphasis on the choice of materials. In addition, the reaction mechanism of oxygen reduction is also addressed. The development of Cr-tolerant cathodes for intermediate temperature solid oxide fuel cells, and a possible mechanism of Cr deposition at cathodes are briefly reviewed as well. Finally, this review will be concluded with some perspectives on the future of research directions in this area.     

固体氧化物直接碳燃料电池阳极反应过程分析

以氧化钇稳定的氧化锆(YSZ)为电解质组装成直接碳燃料电池(DCFC),分别以活性炭(AC)、石墨(G)、神府半焦(SC)作为DCFC燃料,研究了碳燃料的特性、电池操作温度以及阳极反应气氛等对DCFC阳极反应过程的影响。结果表明,三种碳燃料在空气、CO₂气氛中氧化反应活性顺序为AC > SC > G,当三种碳材料作为DCFC燃料时,活性炭作为燃料的DCFC性能最好,半焦燃料次之,石墨作为燃料的DCFC性能最差,而且燃料反应活性与其表面含氧官能团、孔隙结构有关;DCFC的阳极反应过程存在碳燃料直接氧化为CO₂、CO₂与C反应转化为CO,以及CO氧化为CO₂等。     

First principles calculations of oxygen reduction reaction at fuel cell cathodes

The efficiency of solid oxide fuel cells (SOFC) depends critically on materials, in particular for the cathode where the oxygen reduction reaction (ORR) occurs. Typically, mixed conducting perovskite ABO₃-type materials are used for this purpose. The dominating surface terminations are (001) AO and BO₂, with the relative fractions depending on materials composition and ambient conditions.Here, results of recent large-scale first principles (ab initio) calculations for the two alternative polar (La,Sr)O and MnO₂ (001) terminations of (La,Sr)MnO₃ cathode materials are discussed. The surface oxygen vacancy concentration for the (La,Sr)O termination is more than 5 orders of magnitude smaller compared to MnO₂, which leads to drastically decreased estimated ORR rates. Thus, it is predicted for prototypical SOFC cathode materials that the BO₂ termination largely determines the ORR kinetics, although with Sr surface segregation (long-term degradation) its fraction of the total surface area decreases, which slows down cathode kinetics.     

Novel nano-structured Pd+yttrium doped ZrO2 cathodes for intermediate temperature solid oxide fuel cells

Novel nano-structured Pd+yttrium doped ZrO₂ (YSZ) electrodes have been developed as cathodes of intermediate temperature solid oxide fuel cells (IT-SOFCs). Nano-sized Pd particles were introduced into the rigid and porous YSZ structure by PdCl₂ solution impregnation. The results show that Pd nanoparticles (20–80 nm) were uniformly distributed in the porous YSZ structure; and such nano-structured composite cathodes were highly active for the O₂ reduction reaction, with polarization resistances (R_E) of 0.11 and 0.22 Ω cm² at 750 and 700 °C and activation energy of 105 kJ mol⁻¹ that is significantly lower than those for the conventional perovskite-based cathodes (130–201 kJ mol⁻¹).     

Novel Mn1.5Co1.5O4 spinel cathodes for intermediate temperature solid oxide fuel cells

Mn(1.5)Co(1.5)O(4) spinel oxide as a cathode or one component of a composite cathode presents no visible reaction with an Y(2)O(3)-stabilized ZrO(2) electrolyte. The low electrode polarization resistances and good performance compared with traditional Sr-doped LaMnO(3)-YSZ composite cathodes imply promising application for the next generation of intermediate-temperature solid oxide fuel cells.     

Nanostructured catalysts for cathodes of oxygen-hydrogen fuel cells

Bimetallic catalysts platinum-cobalt, platinum-chromium, and platinum-tungsten, deposited onto highly dispersed carbon black from complex cluster-type compounds of corresponding metals with a 1: 1 atomic ratio of metals are developed. The catalysts are characterized by methods of x-ray diffraction analysis and energy dispersive analysis of x-rays. The procedure involving use of a thin-film rotating disk electrode is employed to probe kinetic parameters of the oxygen reduction reaction on the catalysts developed. The investigated binary catalysts exhibit specific electrochemical characteristics that are not inferior and, in some cases, are superior to the characteristics intrinsic to the commercial platinum catalyst E-TEK, when tested in the composition of a gas-diffusion electrode under conditions that are close to real conditions in which cathodes of oxygen-hydrogen fuel cells operate.