Carbon fiber/epoxy composite materials cured thermally and with microwave irradiation

In this paper, composite materials of short carbon fibers (CFs) and a thermosetting epoxy were prepared in three different ways: without curing, thermal curing, and thermal curing followed by microwave irradiation. Mechanical properties of the three kinds of CF reinforced plastic (CFRP) composites were studied to explore the effect of microwave irradiation. Microscopic study with the aid of a scanning electron microscope (SEM) was performed on fractured composite surfaces to identify the principle features of failure. Degree of polymerization of the epoxy resin in the three CFRP composites was evaluated by infrared (IR) spectroscopy. The microwave irradiated CFRP exhibited mechanically ductile behavior even though its highest degree of polymerization. Use of microwaves and resultant stronger physico-chemical linkage at the interface between CF and epoxy resin are the main feature of this study.     

Relation between interfacial shear strength and compressive strength of carbon fiber/epoxy resin composite strands

The mechanism with which the fiber-matrix interfacial strength exerts its influence on the compressive strength of fiber reinforced composites has been studied by measuring the axial compressive strength of carbon fiber/epoxy resin unidirectional composite strands having different levels of interfacial shear strength. The composite strands are used for experiments in order to investigate the compressive strength which is not affected by the delamination taking place at a weak interlayer of the laminated composites. The interfacial strength is varied by applying various degrees of liquid-phase surface treatment to the fibers. The efficiency of the compressive strength of the fibers utilized in the strength of the composite strands is estimated by measuring the compressive strength of the single carbon filaments with a micro-compression test. The compressive strength of the composite strands does not increase monotonically with increasing interfacial shear strength but showes lower values at higher interfacial shear strengths. With increasing interfacial shear strength, the suppression of the interfacial failure in the misaligned fiber region increases the compressive strength, while at higher interfacial shear strengths, the enhancement of the crack sensitivity decreases the compressive strength.     

Interphase formation and fiber matrix adhesion in carbon fiber reinforced epoxy resin: influence of carbon fiber surface chemistry

The chemistry and morphology of the carbon fiber surface are important parameters which govern the properties of the interfacial region and the adhesion between carbon fibers and polymeric matrix in carbon fiber reinforced polymers. In the presented paper the surface chemistry of the fibers is varied while the surface morphology is left unchanged. We analyze chemical functionality and morphology of carbon fiber surfaces showing different degrees of activation, together with the adhesion of these fibers to an epoxy matrix and the width of the interfacial region between fiber and matrix. An increase of the oxygen and nitrogen concentration of the fiber surface, in particular in form of carboxyl functional groups, results in a significant increase of interfacial shear strength. Also the width of the interphase, as determined by scanning force microscopy in nanomechanical mode, depends on the activation degree of the carbon fibers. However, no direct correlation between interphase width, surface chemistry and fiber matrix adhesion is found, suggesting no direct influence of interphase width on adhesion properties.     

Relationship between fibre-matrix adhesion and the interfacial shear strength in polymer-based composites

A model is proposed to correlate the interfacial shear strength at the fibre-matrix interface, measured by means of a fragmentation test on single fibre composites, to the reversible work of adhesion between both solids, this quantity being defined as the sum of the dispersive and the acid-base interactions (physical interactions) between the fibre and the matrix. Whatever the nature of the fibres and the matrices, a linear relationship, passing through the origin, is established between the interfacial shear strength and the reversible work of adhesion. However, the slope of this straight line depends on the elastic properties and, more precisely, on the elastic moduli of both the fibre and the matrix. This leads us to express the reversible work of adhesion as the product of a mean intermolecular distance at the interface and an adhesive pressure related to the interfacial shear strength. The limits of the theoretical and experimental approaches leading to the establishment of such a model, as well as its domain of validity, are discussed.     

Improvement and mechanism of interfacial adhesion in PBO fiber/bismaleimide composite by oxygen plasma treatment

The improved interfacial adhesion of PBO fiber-reinforced bismaleimide composite by oxygen plasma processing was investigated in this paper. After treatment, the maximum value of interlaminar shear strength was 57.5 MPa, with an increase of 28.9%. The oxygen concentration of the fiber surface increased, as did the surface roughness, resulting in improvement of the surface wettability. The cleavage and rearrangement of surface bonds created new functional groups OCO, NCO and NO, thereby activating the fiber surface. And long-time treatment increased the reaction degree of surface groups while destroyed the newly-created physical structures. The enhancement of adhesion relied primarily on the strengthening of chemical bonding and mechanical interlocking between the fiber and the matrix. The composite rupture planes indicated that the fracture failure shifted from the interface to the matrix or the fiber.     

Maintenance of highly interfacial shear strength by diblock copolymer between carbon fiber and epoxy resin in hostile environment

The environmental resistance properties of carbon fiber (CF), with various surface modifications, reinforcing epoxy resin composites have been studied by a microbond test. The results of cooling–heating cycling between ?40 and 95?°C indicate that the introduction of the flexible poly(n-butyl acrylate) (PnBA) blocks into the interface can effectively decrease the interfacial degradation rate, induced by interfacial thermal stress. After 50 cooling–heating cycles, the interfacial shear strength between CF and epoxy resin was still as high as 32.69?±?2.13?MPa. The results of hygrothermal treatment by immersing the composites in hot water show that assembly morphology of the diblock copolymer hydroxyl-terminated poly(n-butyl acrylate-b-glycidyl methacrylate) (OH-PnBA-b-GMA) at the interface can decrease the interfacial water absorption and thus increase the hygrothermal resistance of the composite. Besides, the length of PnBA block in the diblock copolymer influenced the interfacial properties of the composite in a hygrothermal environment.     

Enhanced interfacial adhesion between PMMA and carbon fiber by graphene oxide coating

The purpose of this study is to increase the interfacial properties in PMMA/carbon fiber (PMMA/CF) composites Graphene oxide (GO) and brached polyethyleneimine were coated onto the surface of carbon fiber by layer-by-layer assembly in this work. Compared with the origin PMMA/CF composite, the composites reinforced by PMMA/CF–GO showed significant enhancement in interFacial shear strength (IFSS). The improved fiber–matrix adhesion was proved by fracture morphology observation of scanning electron microscopy and almost unaffected mechanical properties of the fiber itself during the coating process. The optimal assembly time was found to be 10 for enhancing the overall composite mechanical performance.     

Effects of plasma surface modification on the mechanical properties of carbon fiber and carbon fiber/epoxy composite

_The effect of surface treatment on mechanical properties of carbon fibers has been investigated by application of plasma polymerization of selected monomers in the vapor phase. The role of the fiber-matrix interface on carbon fiber-reinforced epoxy resin composites has also been studied. Composites have been prepared separately by the use of plasma-modified and unmodified carbon fibers in the epoxy resin matrix. The mechanical properties of carbon fibers (Hercules and Grafil) as well as of fiber/epoxy composites were examined by using single filament and three-point bending tests, respectively. It was observed that plasma polymerization treatment at selected plasma conditions led to significant improvement of interlaminar shear and flexural strength values of composites.     

Banana fiber/chemically functionalized polypropylene composites with in-situ fiber/matrix interfacial adhesion by Palsule process

Chemically functionalized maleic anhydride (MAH)-grafted polypropylene matrix has been used (in place of polypropylene as matrix with compatibilizer) to process banana fiber/chemically functionalized polypropylene (BF/CFPP) composites, without using any compatibilizer and without any fiber modification by Palsule process. Fiber/matrix interfacial adhesion generated, in-situ, due to interactions between BF and the MAH of the CFPP matrix has been established by Fourier transform infrared spectroscopy and scanning electron microscopy. Mechanical properties of the BF/CFPP composites developed by Palsule process with in-situ fiber/matrix interfacial adhesion in this study have been found to be higher than those of the matrix and it increases with increasing amounts of fibers in composites, and are better than properties of literature reported BF/polypropylene composites processed with compatibilizers. Measured modulus of BF/CFPP composites compares well with values predicted by rule of mixtures, Hrisch model, Halpin-Tsai equations and its modified Nielsen version, and with Palsule equation. The feasibility of developing natural fiber/MAH grafted polyolefin composites by Palsule process without using any compatibilizer and without any fiber treatment is demonstrated.     

Effects of argon plasma treatment on the interfacial adhesion of PBO fiber/bismaleimide composite and aging behaviors

This paper is concerned with the influence of argon plasma on the interfacial adhesion of PBO fiber/bismaleimide composites and aging behaviors. The interlaminar shear strength (ILSS) was greatly increased to 62.3 MPa with an increase of 39.7% after treatment for 7 min at 80 Pa, 200 W. A small amount of O and N atoms was incorporated onto the fiber surface, but the plasma caused C-O bonds to break and generated OC-N groups. The fiber surface roughness increased, contributing much to the wettability. However, long-time treatment excessively destroyed the inherent and newly created structures. The SEM images suggested that the fracture shifted from the interface to the matrix. The modification effects degraded with storage time in the air and the ILSS decreased to approximately 54.0 MPa after 10-30 days. The composite had low water absorption of 2.0 wt% and a high retention of 90% in the ILSS at moisture conditions.     

Jute fiber-reinforced chemically functionalized high density polyethylene (JF/CF-HDPE) composites with in situ fiber/matrix interfacial adhesion by Palsule Process

Jute fiber-reinforced chemically functionalized polyethylene high density (JF/CF-HDPE) composites have been processed, by Palsule process without using any compatibilizer and without any fiber modification, by using chemically functionalized maleic anhydride grafted polyethylene (MAPE) as matrix, in place of polyethylene. Fiber/matrix interfacial adhesion generated in situ, due to interactions between jute fiber and the maleic anhydride of the CF-HDPE matrix, has been established by Fourier transform infrared spectroscopy and scanning electron microscope micrographs. Mechanical properties of the JF/CF-HDPE composites developed with in situ fiber/matrix interfacial adhesion in this study have been found to be higher than those of the CF-HDPE matrix and increase with increasing amounts of jute fibers in the JF/CF-HDPE composites, and are better than properties of literature reported and laboratory processed jute fiber/polyethylene composites with and without MAPE compatibilizer. Measured tensile modulus of JF/CF-HDPE composites compares well with values predicted by rule of mixtures, inverse rule of mixture, Hrisch Model, Halpin-Tsai equations, Nielsen equations, and with Palsule equation. The feasibility of developing natural fiber/maleic anhydride grafted polyolefin composites by Palsule process without using any compatibilizer and without any fiber treatment is demonstrated.     

Effect of processing temperature on the micro- and macro-interfacial properties of carbon fiber/epoxy composites

Three different temperature schemes were applied on carbon fiber/epoxy composite to elucidate the effect on interfacial shear strength (IFSS) and inter-laminar shear strength (ILSS). It showed that carbon fiber/epoxy IFSS was significantly influenced by the processing temperature, while ILSS was only slightly changed. Moreover, the mechanical properties revealed no necessary relationship between the micro- and macro-interfacial strengths with the properties of epoxy matrix. Among all the temperature schemes, Pro2 (the one-platform curing scheme with relatively rapid heating rate) produced highest IFSS and ILSS. Fourier transform infrared spectroscopy analysis demonstrated that the sizing agent can chemically react itself and also react with epoxy resin at temperature 180?°C. The resin rheological data showed that different temperature schemes can considerably impact diffusion behavior of the resin molecules. Hence, the highest interfacial strengths for Pro2 scheme were ascribed to large extent of chemical reactions and good inter-diffusion between components, at the interface region.     

Low-velocity impact damage characterization of carbon fiber reinforced polymer (CFRP) using infrared thermography

Carbon fiber reinforced polymer (CFRP) after low-velocity impact is detected using infrared thermography, and different damages in the impacted composites are analyzed in the thermal maps.The thermal conductivity under pulse stimulation, frictional heating and thermal conductivity under ultrasonic stimulation of CFRP containing low-velocity impact damage are simulated using numerical simulation method. Then, the specimens successively exposed to the low-velocity impact are respectively detected using the pulse infrared thermography and ultrasonic infrared thermography. Through the numerical simulation and experimental investigation, the results obtained show that the combination of the above two detection methods can greatly improve the capability for detecting and evaluating the impact damage in CFRP. Different damages correspond to different infrared thermal images. The delamination damage, matrix cracking and fiber breakage are characterized as the block-shape hot spot, line-shape hot spot, and “

” shape hot spot respectively.     

切向气流和激光作用下碳纤维/环氧材料的损伤特性

无气流和切向气流马赫数分别为0.50,0.85条件下,开展了碳纤维/环氧材料激光辐照损伤特性研究实验,对碳纤维、环氧树脂和复合材料热失重曲线、温度历史曲线以及实验后复合材料损伤形进行分析,结果表明：由于切向气流阻止材料燃烧且对材料表面起冷却作用,无气流条件下材料的热损伤区域远大于激光辐照区域,与切向气流条件相比,材料后表面温升时间长、温升幅值高;在切向气流环境下,由于气流作用使得材料的损伤包括烧蚀损伤和断裂损伤;从损伤形貌和后表面温度历史、温升速率比较来看,在切向气流马赫数为0.50~0.85的速度范围内,碳纤维/环氧材料在切向气流和连续激光（102 W/cm2量级）联合作用下的损伤差异不明显。     

The effect of surface modification on the properties of sisal fiber and improvement of interfacial adhesion in sisal/starch composites induced by starch nanocrystals

A facile approach was utilized to introduce starch nanocrystals (SNCs) onto sisal fiber (SF) to improve the interfacial adhesion between SF and starch. For this, fibers were treated with alkali and then subjected to cold plasma treatment to increase the accessibility with SNCs, which was confirmed through X-ray photoelectron spectroscopy (XPS). It was found that due to the influence of cold plasma treatment, new functional groups were introduced onto SF. The surface characteristics of SF were examined by Fourier transform infrared spectroscopy (FTIR) and Scanning electron microscopy (SEM). The observed results suggested that SNCs were successfully distributed onto SF. Tensile strength and interfacial shear strength of fibers treated under different conditions were calculated and compared through a two-parameter Weibull model. The highest interfacial shear strength of 3.05 MPa was obtained by Alkali-300 W-SNCs, which indicated an increase of 80.6% than untreated SF. It has also been proved that the starch nanocrystals produced hydrogen bonding and physical interlocking between sisal fiber and starch. Notably, the outcome of this investigation indicates that SNCs may be applied for the fabrication of high performance, environmentally friendly sisal/starch composites for a range of technological applications.     

Non-destructive characterization of delaminated areas at interfaces between plies in carbon fiber/epoxy laminates with Foucault currents

Carbon fiber epoxy laminates are extensively used in the aerospace industry as they offer a combination of high performance with relatively low weight. However, damage may occur in these materials, either at the manufacturing level or during use, which may affect their structural integrity. Among the type of damage which may occur, delamination is a common defect which causes a reduction in compressive strength and thus limits the life of laminated composites. If undetected, delamination may propagate during use due to mechanical loads and in the worst case may cause fracture of the material. Therefore, delamination in composite materials needs to be efficiently detected and accurately quantified for safety and economic reasons. Because of their heterogeneity, multi-layered structure and anisotropy, the inspection of composite materials remains difficult with conventional NDT methods. A method making use of Foucault currents, and relying on the principle of electromagnetic induction, can be adapted for the detection and characterization of damage in composite materials. The use of Foucault currents in characterizing delaminated areas at interfaces between plies in carbon fiber/epoxy laminates is addressed in this paper. It is demonstrated that Foucault currents can accurately detect and quantify delamination in CFRP materials. Furthermore, the potential of this technique for monitoring defect propagation in composite materials is discussed.     

Improvement of interfacial adhesion in vertical GaN-based LEDs by introducing O2 plasma cleaning and intermediate layers

Interfacial adhesion between an indium tin oxide (ITO)/Ni/Ag/Ni/Au p-electrode, and Au and Ni/Au seeds in vertical GaN-based light emitting diodes (LEDs) was enhanced by O₂ plasma cleaning treatment of the Au surface in the p-electrode. However, AES and REELS analyses of the Au surface in the p-electrode detected surface damage to the p-electrode and photoresist (PR) passivation structure from O₂ plasma cleaning. W/Ni and Al/Ni adhesion layers were introduced in the Au seed to increase interfacial adhesion between Au seed and untreated PR passivation. Forward leakage current as low as 0.91 nA at 2 V was observed for the vertical LED with the Al/Ni/Au seed, for which adhesion strength to O₂ plasma-cleaned Au and untreated PR was 141.2 MPa and 62.8 MPa, respectively.     

Regeneration of surface roughness by the Langevin equation using stochastic analysis on AFM image of a carbon fiber

A new method was developed using AFM images of a fiber surface to regenerate the surface roughness in 3D geometry, such as the cylindrical shape of a “model” fiber. The Langevin equation was used to derive the fluctuations of a carbon fiber surface image. The equation contains two quantities, D⁽¹⁾ (h) and D⁽²⁾ (h) which in physics represent drift and diffusion coefficients. Knowing this coefficient and adding a proper noise function, a similar surface of larger dimension with the same statistical properties of the initial data was created. The generated surface was mapped into cylindrical coordinates, then a mesh generated. The resulting reconstructed surface, input over the geometry of a cylindrical shape, can be implemented for finite element analysis of a single fiber surrounded by matrix and generalized to a many fiber model.     

Surface modification and adhesion of wood-plastic composite (WPC) treated with UV/ozone

Because of the surfaces of wood-plastic composite (WPC) materials are enriched in polymers of low surface energy, they exhibit low adhesion properties. UV/ozone is proposed as surface treatment for increasing the surface energy and adhesion of WPC materials made with different polymers (polyethylene, polypropylene and polyvinyl chloride). UV lamp-WPC surface distance and time of UV exposure were varied for optimizing UV/ozone treatment of WPC, and UV dose used ranged between 2.02 × 10^?14 and 5.05 × 10^?12 J·s/m². UV/ozone treatment created new carbon-oxygen polar groups in WPC surfaces and increased their surface energy, mainly their polar component. Furthermore, ablation of the outermost WPC surface was produced, more noticeably by reducing the distance between WPC surface and UV lamp and by increasing the duration of the treatment. Noticeable increase in 180° peel adhesion was obtained in the joints made with UV/ozone treated WPC at 10–30 mm distance during 1–5 min (i.e., UV dose between 5.61 × 10^?14 and 2.53 × 10^?12 J·s/m²). Although 180° peel strength of joints made with acrylic adhesive tape and UV/ozone treated WPC for 10 min and 10 mm distance (UV dose: 5.05 × 10^?12 J·s/m²) was not increased because of dominant effect of ablation over creation of polar groups, the cross-hatch adhesion to different coatings was highly improved, irrespective of the polymer used and the wood content of WPC; however, the surface modifications and adhesion of UV/ozone treated WPC were more marked when its wood content was higher and by using UV dose between 0.10 × 10^?12 and 2.53 × 10^?12 J·s/m².