Surface modification of γ-TiAl alloys by acetylene plasma deposition

Surfaces of two γ-TiAl alloys, Ti-47 at% Al-2at% Nb-2 at% Cr (MJ12) and Ti-47 at% Al-2 at% Nb-2 at% Mn + 0.8 at% TiB₂ (MJ47), have been modified by acetylene plasma deposition at bias voltages of −4, −5 and −6 kV for 3.6 × 10³ s (1 h) and 1.44 × 10⁴ s (4 h). Knoop hardness (HK) of the alloys is increased with the increase of bias voltage and prolonged time for the deposition. HK of MJ12 and MJ47 deposited at −6 kV for 1.44 × 10⁴ s is, respectively, 3.36 and 3.32 times as hard as the untreated alloys. SEM and AFM analyses show that the deposited alloys compose of a number of nano-dots which reflect their surface properties. The phases analyzed by XRD are in accord with the elements analyzed by EDX.     

Electrical discharge machining of titanium alloy (Ti-6Al-4V)

In this study, the electrical discharge machining (EDM) of titanium alloy (Ti-6Al-4V) with different electrode materials namely, graphite, electrolytic copper and aluminium and process parameters such as, pulse current and pulse duration were performed to explore the influence of EDM parameters on various aspects of the surface integrity of Ti6Al4V. Scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectrograph (EDS) and hardness analysis were performed. The experimental results reveal that the value of material removal rate, surface roughness, electrode wear and average white layer thickness are tendency of increase with increasing current density and pulse duration. However, extremely long-pulse durations such as 200 μs led to decrease MRR and surface roughness. Furthermore, the surface hardness is increasing due to the Ti₂₄C₁₅ carbides formed on the surface and obvious cracks are always evident in re-solidified layer when machining copper electrode. The surface crack densities and critical crack lines were determined for the tested material. The graphite electrode is beneficial on material removal rate, electrode wear and surface crack density but relatively poorer surface finish.     

Dielectric properties of anodic films on sputter-deposited Ti-Si porous columnar films

For electrolytic capacitor application of the single-phase Ti alloys containing supersaturated silicon, which form anodic oxide films with superior dielectric properties, porous Ti-7 at% Si columnar films, as well as Ti columnar films, have been prepared by oblique angle magnetron sputtering on to aluminum substrate with a concave cell structure to enhance the surface area and hence capacitance. The deposited films of both Ti and Ti-7 at% Si have isolated columnar morphology with each column revealing nanogranular texture. The distances between columns are ∼500 nm, corresponding to the cell size of the textured substrate and the gaps between columns are 100-200 nm. When the porous Ti-7 at% Si film is anodized at a constant current density in ammonium pentaborate electrolyte, the growth of a uniform amorphous oxide film continues to ∼35 V, while it is limited to less than 6 V on the porous Ti film. The maximum voltage of the growth of uniform amorphous oxide films on the Ti-7 at% Si films is similar for both the flat and porous columnar films, suggesting little influence of surface roughness on the amorphous-to-crystalline transition of growing anodic oxide under the high electric field. Due to the suppression of crystallization to sufficiently high voltages, the anodic oxide films formed on the porous Ti-7 at% Si film shows markedly improved dielectric properties, in comparison with those on the porous Ti film.     

A study on wear resistance and microcrack of the Ti3Al/TiAl + TiC ceramic layer deposited by laser cladding on Ti-6Al-4V alloy

Laser cladding of the Al + TiC alloy powder on Ti-6Al-4V alloy can form the Ti₃Al/TiAl + TiC ceramic layer. In this study, TiC particle-dispersed Ti₃Al/TiAl matrix ceramic layer on the Ti-6Al-4V alloy by laser cladding has been researched by means of X-ray diffraction, scanning electron microscope, electron probe micro-analyzer, energy dispersive spectrometer. The main difference from the earlier reports is that Ti₃Al/TiAl has been chosen as the matrix of the composite coating. The wear resistance of the Al + 30 wt.% TiC and the Al + 40 wt.% TiC cladding layer was approximately 2 times greater than that of the Ti-6Al-4V substrate due to the reinforcement of the Ti₃Al/TiAl + TiC hard phases. However, when the TiC mass percent was above 40 wt.%, the thermal stress value was greater than the materials yield strength limit in the ceramic layer, the microcrack was present and its wear resistance decreased.     

Fabrication of Zr and Zr-N surface alloying layers and hardness improvement of Ti-6Al-4V alloy by plasma surface alloying technique

Titanium alloys are very attractive materials because they have high specific strength, excellent corrosion and erosion resistance in many active environments. However, their low hardness values and poor tribological properties require improvement of their surface properties. The present study is concerned with the fabrication of Zr and Zr-N alloying layers in the surfaces of Ti-6Al-4V substrates by plasma surface alloying technique. The microstructure, chemical composition and hardness of the surface alloying layers were analyzed to understand the mechanisms of surface alloying and hardness improvement. The Zr and Zr-N surface alloying layers formed were homogeneous and compact, in which the surface alloying elements all displayed gradient distributions. The Zr and Zr-N surface alloying layers all enhanced the surface hardness of Ti-6Al-4V alloy. Zr-N surface alloying resulted in greater improvement in hardness and the maximum microhardness of (1.37 ± 0.04) × 10³ HK was obtained at the subsurface, which was much higher than that of the untreated Ti-6Al-4V alloy. The Zr-N surface alloying layer consisted of an outer nitride layer and an inner diffusion zone of Zr and N, and its very high hardness owed to the formation of the nitride layer. The mechanism of hardness improvement of Zr surface alloyed Ti-6Al-4V alloy was solid solution strengthening.     

Surface modification of Al-20Si alloy by high current pulsed electron beam

Hypereutectic Al-20Si (Si 20 wt.%, Al balance)alloy surface was treated with high current pulsed electron beam (HCPEB) under different pulse numbers. The results indicate that HCPEB irradiation induces the formation of metastable structures on the treated surface. The coarse primary Si particle melts, producing a “halo” microstructure with primary Si as the center on the melted surface. A supersaturated solid solution of Al is formed in the melted layer caused by Si atoms dissolving into the Al matrix. Cross-section structure analysis shows that a 4 μm remelted layer is formed underneath the top surface of the HCEPB-treated sample. Compared with the matrix, the Al and Si elements in the remelted layer are distributed uniformly. In addition, the grains of the Al-20Si alloy surface are refined after HCPEB treatment, as shown by TEM observation. Nano-silicon particles are dispersed on the surface of remelted layer. Polygonal subgrains, approximately 50-100 nm in size, are formed in the Al matrix. The hardness test results show that the microhardness of the α(Al) and eutectic structure is increased with increasing pulse number. The hardness of the “halo” microstructure presents a gradient change after 15 pulse treatment due to the diffusion of Si atoms. Furthermore, hardness tests of the cross-section at different depths show that the microhardness of the remelted layer is higher than that of the matrix. Therefore, HCPEB technology is a good surface modification method for enhancing the surface hardness of hypereutectic Al-20Si alloy.     

Surface improvement and biocompatibility of TiAl24Nb10 intermetallic alloy using rf plasma nitriding

The present work describes the surface improvement and biocompatibility of TiAl₂₄Nb₁₀ intermetallic alloy using rf plasma nitriding. The nitriding process was carried out at different plasma power from 400 W to 650 W where the other plasma conditions were fixed. Grazing incidence X-ray diffractometry (GIXRD), Auger electron spectroscopy (AES), tribometer and a nanohardness tester were employed to characterize the nitrided layer. Further potentiodynamic polarization method was used to describe the corrosion behavior of the un-nitrided and nitrided alloy. It has been found that the Vickers hardness (HV) and corrosion resistance values of the nitrided layers increase with increasing plasma power while the wear rates of the nitrided layers reduce by two orders of magnitude as compared to those of the un-nitrided layer. This improvement in surface properties of the intermetallic alloy is due to formation of a thin modified layer which is composed of titanium nitride in the alloy surface. Moreover, all modified layers were tested for their sustainability as a biocompatible material. Concerning the application area of biocompatibility, the present treated alloy show good surface properties especially for the nitrided alloy at low plasma power of 400 W.     

Enhancement in soft magnetic and ferromagnetic ordering behaviour through nanocrystallisation in Al substituted CoFeSiBNb alloys

The effect of substituting Al for Si in Co₃₆Fe₃₆Si_4−xAl_xB₂₀Nb₄, (X=0, 0.5, 1.0, 1.5, 2.0 at%) alloys prepared in the form of melt-spun ribbons have been investigated. All the alloys were amorphous in their as-cast state. The onset of crystallization as observed using differential scanning calorimetry (DSC) was found to rise at low Al content up to X=1 at% beyond which there was a decreasing trend. The alloys also exhibited glass transition at ‘T_g’. Microstructural studies of optimally annealed samples indicated finer dispersions of nanoparticles in amorphous matrix which were identified as bcc-(FeCo)Si and bcc-(FeCo)SiAl nanophases by X-ray diffraction technique. Alloy with optimum content of Al around X=1 at% exhibited stability in coercivity at elevated temperatures. Though Al addition is known to lower magnetostriction, such consistency in coercivity may also be attributed towards lowering in the nanoparticle size compared to X=0 alloy. In the nanostructured state, the alloy containing optimum Al content (X=1) exhibited further enhancement in ferromagnetic ordering or the Curie temperature by 100 K compared to alloy without Al. Such addition also attributed to better frequency response of coercivity and low core losses.     

Structural characterization and magnetoimpedance effect in amorphous and nanocrystalline AlGe-substituted FeSiBNbCu ribbons

Two series of rapidly solidified FINEMET (Fe_73.5Si_13.5B₉Nb₃Cu₁) alloys with and without partial substitution of Al (1.5 at%)/Ge (1 at%) were prepared by melt-spinning technique. The nanocrystallization process was carried out by the heat treatment of the as-spun ribbons at 560 °C for 1 h in a vacuum furnace. X-ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimeter (DSC), Mössbauer spectroscopy, and magnetoimpedance (MI) measurements were conducted on the as-quenched and heat-treated alloys to investigate their structural and magnetic properties. The average crystallite sizes obtained for the heat-treated samples were in the range of 10–12 nm as confirmed by our XRD and TEM data. The ultrasoft magnetic behavior observed for the Al/Ge-substituted nanocrystalline alloys was confirmed both by our magnetic data and magnetoimpedance ratio (MIR%) results. A twofold increase in the magnitude of the MIR% (99%) was observed for the Al/Ge-substituted nanocrystalline alloy against that of the pure FINEMET alloy (∼48%) measured at 5.5 MHz. This is believed to be related to the decrease of the magnetocrystalline anisotropy as well as magnetostriction decline due to the Al substitution for Fe atoms in this nanostructured alloy.     

Characteristics of Co-filled carbon nanotubes

The Co-filled carbon nanotubes (CNTs) film was produced on silicon substrate by electron cyclotron resonance microwave plasma chemical vapor deposition (ECR-CVD). The effects of different plasma powers of 200, 300, 400 and 500 W, on the morphology, structure and electrical properties of the CNTs film, were studied. The results showed that the surface density of the vertical nanotubes decreased when the plasma power was higher than 200 W. When plasma power of 300 W was used, the ends of the metal-filled carbon nanotubes (MF-CNTs) became straighter and more uniform. The Co-filled CNTs grown at 300 and 400 W had a current discharge at the applied voltages of 30 and 40 V, respectively. In addition, the surface morphology and the structure of the CNTs film were examined using scanning electron microscopy (SEM) and high-resolution field emission gun transmission electron microscopy (TEM). Energy dispersive X-ray spectroscopy (EDXS) analyses were performed to identify the composition of the material inside the CNTs.     

Modification of tribology and high-temperature behavior of Ti-48Al-2Cr-2Nb intermetallic alloy by laser cladding

In order to improve the tribology and high-temperature oxidation properties of the Ti-48Al-2Cr-2Nb intermetallic alloy simultaneously, mixed NiCr-Cr₃C₂ precursor powders had been investigated for laser cladding treatment to modify wear and high-temperature oxidation resistance of the material. The alloy samples were pre-placed with NiCr-80, 50 and 20%Cr₃C₂ (wt.%), respectively, and laser treated at the same parameters, i.e., laser output power 2.8 kW, beam scanning speed 2.0 mm/s, beam dimension 1 mm × 18 mm. The treated samples underwent tests of microhardness, wear and high-temperature oxidation. The results showed that laser cladding with different constitution of mixed precursor NiCr-Cr₃C₂ powders improved surface hardness in all cases. Laser cladding with NiCr-50%Cr₃C₂ resulted in the best modification of tribology and high-temperature oxidation behavior. X-ray diffraction (XRD), optical microscope (OM), scanning electron microscopy (SEM) and energy-dispersive spectrometer (EDS) analyses indicated that the formation of reinforced Cr₇C₃, TiC and both continuous and dense Al₂O₃, Cr₂O₃ oxide scales were supposed to be responsible for the modification of the relevant properties. As a result, the present work had laid beneficial surface engineering foundation for TiAl alloy applied as future light weight and high-temperature structural candidate materials.     

Application of ultrasound as pretreatment for extraction of podophyllotoxin from rhizomes of Podophyllum peltatum

The effect of high-power ultrasound pretreatment on the extraction of podophyllotoxin from Podophyllum peltatum was investigated. Direct sonication by an ultrasound probe horn was applied at 24 kHz and a number of factors were investigated: particle size (0.18-0.6 mm), type of solvent (0-100% aqueous ethanol), ultrasonic treatment time (2-40 min), and power of ultrasound (0-100% power intensity, maximum power: 78 W). The optimal condition of ultrasound was achieved with 0.425-0.6 mm particle size, 10 min sonication time, 35 W ultrasound power, and water as the medium. There was no obvious degradation of podophyllotoxin with ultrasound under the applied conditions, and an improvement in extractability was observed. The SEM microscopic structure change of treated samples disclosed the effect of ultrasound on the tissue cells. The increased pore volume and surface area after ultrasonic treatment also confirmed the positive effect of ultrasound pretreatment on the extraction yield of podophyllotoxin from the plant cells.     

Synthesis of intrinsic fluorescent polypyrrole nanoparticles by atmospheric pressure plasma polymerization

Intrinsic fluorescent polypyrrole (ppy) nanoparticles with different shapes were fabricated by atmospheric pressure plasma polymerization. Gradient electrical field and polarization of active particles in the plasma induce change of shape of nanoparticles from spherical to rod, when the plasma power varied from 5 W to 10 W. Both X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) results suggest that the atmospheric pressure plasma polymerization process (APPP) at the power of 5 W and 10 W can help to preserve the integrity of the structure of monomer due to the predominant role of radical polymerization in APPP at these powers. However, when the plasma power increased to 20 W, the ring structure of some pyrroles was destroyed, owing to existence of higher energy species. The polypyrrole nanoparticles exhibit the peak fluorescence around 415 nm. Fluorescent results show that the fluorescent properties of polypyrrole nanoparticles are related to the particle size of the polymer. The bigger particles would have more enlarged room for exciton diffusion, resulting in lower fluorescence intensity and red shift of the fluorescent peak.     

Influence of target substrate distance on the properties of transparent conductive Si doped ZnO thin films

Si doped zinc oxide (SZO, Si3%) thin films are grown at room temperature on glass substrates under argon atmosphere, using direct current magnetron sputtering. The influence of the target substrate distances on structure, morphology, optical and electrical properties of SZO thin films is investigated. Experimental results show that the target substrate distances have a significance impact on the growth rate, crystal quality and electrical properties of the films, and have little impact on the optical properties of the films. SZO thin film samples grown on glasses are polycrystalline with a hexagonal wurtzite structure and have a preferred orientation along the c-axis perpendicular to the substrate. When the target substrate distance decreases from 76 to 60 mm, the degree of crystallization of the films increased, the grain size increases, and the resistivity of films decreases. However, when the distance continuously decreases from 60 to 44 mm, the degree of crystallization of the films decreased, the grain size decreases, and the resistivity of the films increases. SZO(3%) thin films deposited at a target substrate distance of 60 mm show the lowest resistivity of 5.53 × 10⁻⁴ Ω cm, a high average transmission of 94.47% in the visible range, and maximum band gap of 3.45 eV under 5 Pa of argon at sputtering power of 75 W for sputtering time of 20 min.     

Studies of magnetic properties of permalloy (Fe-30%Ni) prepared by SLM technology

In the present study, a high permeability induction Fe-30%Ni alloy cubic bulk was prepared by the selective laser melting process. In order to reveal the microstructure effect on soft magnetic properties, the microstructure and magnetic properties of the Fe-30%Ni alloy were carefully investigated by scanning electron microscopy, X-ray diffraction and hysteresis measurements. The bcc-Fe (Ni) phase formation is identified by X-ray diffraction. Meanwhile, it was found that low bcc lattice parameter and high grain size could be obtained when high laser scanning velocity and low laser power were used. Moreover, the lowest value of coercivity is 88 A/m, and the highest value of saturation magnetization is 565 Am²/kg, which can be obtained at a low laser scanning velocity of 0.4 m/s and high laser power input at 110 W.     

Low core loss non-oriented silicon steels

Low core loss non-oriented silicon steels are produced with high (Si+Al) content to reduce eddy current losses. However, high alloy content has detrimental effect on mechanical properties, saturation polarization and thermal conductivity. A new generation of medium and, particularly, low core loss non-oriented silicon steels was developed, with lower alloy content than the conventional grades, based on improved purity and texture. The development allowed the production of new low loss grades, with maximum core loss (W_1.5/50) of 2.30 W/kg at 0.50 mm and 1.95 W/kg at 0.35 mm, with high permeability (J₅₀ of 1.7 and 1.72 T, respectively). Texture improvement was based on hot band structure control and higher boundary mobility. Large hot band grain size and low [1 1 0]∥RD fiber fraction in the hot band texture contribute to reduce the intensity of [1 1 1]∥ND and slightly increase the intensity of [0 0 1]∥RD in the final product. Higher grain boundary mobility and/or a two-stage cold rolling process, with an intermediate annealing, increase the fraction of [0 0 1]∥RD and reduce the fraction of [1 1 1]∥ND on recrystallization and lead to favorable texture evolution on grain growth.     

Electron conduction associated with the chemical transport of reducing elements in oxide cathode for CRT's application

In the present work, the formation of compounds associated to the diffusion of reducing elements (Mg, Al and W) to the Ni cap surface of oxide cathode has been studied by a new method. This method used two cathodes, one of them is coated and the other is uncoated, to be in an attach-contact mounted in a dummy tube. Different analytical techniques were used for this study: scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX) and I/V electrical measurements. After oxide cathode plus decomposited and activated, Al and Mg doping elements take place during heating to 810 °C (Ni-Br) under a rich controlled Ba/SrO atmosphere through an acceleration life test.It is shown that the chemical transport occurs mainly by a grain boundary mechanism with significant pile-up of Mg compounds. Al and W show a superficial concentrations and distribution.The dc electrical characteristic shows very strong rectifying behaviour through the M-S junction due to the I/V curves, particularly after 144 h acceleration life time. The characteristics are found to be reversible and reproducible, and viewed a rectification ratio (r) of 100. The calculated ideality factor shows a value of n = 9.6, which is evidenced to the tunnelling conduction.The theoretical calculation shows that the interface thickness grows to (∼6 μm) after accelerated the cathode to 1896 h.     

Phase composition and tribological properties of Ti-Al coatings produced on pure Ti by laser cladding

Ti-Al coatings with ∼14.7, 18.1, 25.2 and 29.7 at.% Al contents were fabricated on pure Ti substrate by laser cladding. The laser cladding Ti-Al coatings were analyzed with X-ray diffraction (XRD), scanning electron microscope (SEM) and X-ray energy dispersive spectroscopy (EDS). It was found that with the increase of Al content, the diffraction peaks shifted gradually to higher 2θ values. The laser cladding Ti-Al coatings with 14.7 and 18.1 at.% Al were composed of α-Ti and α₂-Ti₃Al phases, while those with 25.2 and 29.7 at.% Al were composed of α₂-Ti₃Al phase. With the increase of Al content, the cross-sectional hardness increased, while the fracture toughness decreased. For the laser cladding Ti-Al coatings, when the Al content was ≤18.1 at.%, the wear mechanism was adhesive wear and abrasive wear; while when the Al content ≥25.2 at.%, the wear mechanism was adhesive wear, abrasive wear and microfracture. With the increase of Al content, the wear rate of laser cladding Ti-Al coatings decreased under 1 N normal load, while the wear rate firstly decreased and then increased under a normal load of 3 N. Due to its optimized combination of high hardness and high fracture toughness, the laser cladding Ti-Al coating with 18.1 at.% Al showed the best anti-wear properties at higher normal load.     

Surface phenomena of HA/TiN coatings on the nanotubular-structured beta Ti-29Nb-5Zr alloy for biomaterials

Surface phenomena of HA/TiN coatings on the nanotubular-structured beta Ti-29Nb-5Zr alloy for biomaterials have been investigated by several experimental methods. The nanotubular structure was formed by anodizing the Ti-29Nb-5Zr alloy in 1 M H₃PO₄ electrolytes with 1.0 wt.% NaF at room temperature. Hydroxyapatite (HA)/titanium nitride (TiN) films were deposited on Ti-29Nb-5Zr alloy specimens using a magnetron sputtering system. The HA target was made of human tooth-ash by sintering at 1300 °C for 1 h, and the HA target had an average Ca/P ratio of 1.9. The HA/TiN depositions were performed, using the pure HA target, on Ti-29Nb-5Zr alloy following the initial deposition of a TiN buffer layer coating. Microstructures and nanotubular morphology of the coated alloy specimens were examined by FE-SEM, EDX, XRD, and XPS. The Ti-29Nb-5Zr alloy substrate had small grain size and preferred orientation along the drawing direction. The HA/TiN coating was stable with a uniform morphology at the tips of the nanotubes.     

TiAlN coatings deposited by triode magnetron sputtering varying the bias voltage

TiAlN films were deposited on AISI O1 tool steel using a triode magnetron sputtering system. The bias voltage effect on the composition, thickness, crystallography, microstructure, hardness and adhesion strength was investigated. The coatings thickness and elemental composition analyses were carried out using scanning electron microscopy (SEM) together with energy dispersive X-ray (EDS). The re-sputtering effect due to the high-energy ions bombardment on the film surface influenced the coatings thickness. The films crystallography was investigated using X-ray diffraction characterization. The X-ray diffraction (XRD) data show that TiAlN coatings were crystallized in the cubic NaCl B1 structure, with orientations in the {1 1 1}, {2 0 0} {2 2 0} and {3 1 1} crystallographic planes. The surface morphology (roughness and grain size) of TiAlN coatings was investigated by atomic force microscopy (AFM). By increasing the substrate bias voltage from −40 to −150 V, hardness decreased from 32 GPa to 19 GPa. Scratch tester was used for measuring the critical loads and for measuring the adhesion.