An environmentally friendly method for enzyme-assisted preparation of microfibrillated cellulose (MFC) nanofibers

Microfibrillated cellulose nanofibers (MFC) provide strong reinforcement in polymer nanocomposites. In the present study, cellulosic wood fiber pulps are treated by endoglucanases or acid hydrolysis in combination with mechanical shearing in order to disintegrate MFC from the wood fiber cell wall. After successful disintegration, the MFC nanofibers were studied by atomic force microscopy (AFM). Enzyme-treatment was found to facilitate disintegration, and the MFC nanofibers produced also showed higher average molar mass and larger aspect ratio than nanofibers resulting from acidic pretreatment.     

Development of continuous process enabling nanofibrillation of pulp and melt compounding

Microfibrillated cellulose (MFC), a mechanically fibrillated pulp mostly consisting of nanofibrils, is a very attractive material because of its high elastic modulus and strength. Although much research has been done on composites of MFC and polypropylene (PP), it has been difficult to produce such composites at an industrial level because of the difficulties in using MFC in such composites are not only connected to the polarity (that can be improved with compatibilizers), but also with the challenge to make a homogeneous blend of the components, and also the low temperature stability of cellulose that could cause problems during processing. We developed a new processing method which enables continuous microfibrillation of pulp and its melt compounding with PP. Never-dried kraft pulp and powdered PP were used as raw materials to obtain MFC by kneading via a twin-screw extruder. Scanning electron microscopy showed nano to submicron wide fibers entangled in the powdered PP. MFC did not aggregate during the melt compounding process, during which the water content was evaporated. Maleic anhydride polypropylene (MAPP) was used as a compatibilizer to reinforce interfacial adhesion between the polar hydroxyl groups of MFC and non-polar PP. We investigated the effect of MAPP content on the mechanical properties of the composite, which were drastically improved by MAPP addition. Needle-leaf unbleached kraft pulp (NUKP)-derived MFC composites had better mechanical properties than needle-leaf bleached kraft pulp (NBKP)-derived MFC composites. Injection molded NUKP-derived MFC composites had good mechanical and thermal properties. The tensile modulus of 50 wt% MFC composite was two times, and the tensile strength 1.5 times higher than that of neat PP. The heat distortion temperature of 50 wt% MFC content composite under 1.82 MPa flexural load was increased by 53 °C, from 69 to 122 °C. This newly developed continuous process using powder resin has the potential for application at an industrial level.     

Microfibrillated cellulose/cellulose acetate composites: Effect of surface treatment

Microfibrillated cellulose (MFC), which consists of a web‐like array of cellulose fibrils having a diameter in the range of 10–100 nm, was incorporated into a cellulose acetate (CA) matrix to form a totally biobased structural composite. Untreated and a 3‐aminopropyltriethoxysilane (APS) surface treated MFC was combined with a CA matrix by film casting from an acetone suspension. The effectiveness of the surface treatment was determined by infrared spectroscopy and X‐ray photoelectron spectroscopy. The Young's moduli of APS treated MFC composite films increase with increasing MFC content from 1.9 GPa for the CA to 4.1 GPa at 7.5 wt % of MFC, which is more than doubled. The tensile strength of the composite film increases to a maximum of 63.5 MPa at 2.5 wt % compared to the CA which has a value of 38 MPa. The thermal stability of composites with treated MFC is also better than the untreated MFC. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 153–161, 2010     

Changes in molecular ordering associated with alkali treatment and vacuum drying of cellulose

Carbon-13 NMR methods were used to monitor changes in the proportions of crystalline and non-crystalline cellulose, and the exposure of chains on crystallite surfaces, in samples of alkali-treated kraft pulp and regenerated cellulose. A large increase in the amount of disorderd cellulose, as a result of conversion to cellulose II, is the major effect of alkali treatment with kraft pulp. Removal of small crystallites is the major effect with regenerated cellulose. Samples were examined never-dried, or were vacuum-dried prior to remoistening for characterization. Changes in molecular ordering consistent with pore collapse and coalescence of crystallite surfaces accompanied the removal of water.     

Cationic wood cellulose films with high strength and bacterial anti-adhesive properties

In this work, periodate oxidized birch wood pulp and microfibrillated cellulose (MFC) were cationized using Girard’s reagent T or aminoguanidine. Cationic celluloses were used to obtain films via solvent-casting method, and the effects of the cationization route and the cellulose fiber source on the properties of the films were studied. Thermal and optical properties of the films were measured using differential scanning calorimetry and UV–Vis spectrometry, and the morphology of the films was examined using an optical microscope and a field emission scanning electron microscope. Bacterial anti-adhesive properties of the films were also studied using a modified leaf print method and against Staphylococcus aureus and Escherichia coli. Both cationizing agents exhibited similar reactivity with periodate oxidized celluloses, however, MFC had significantly higher reactivity compared to birch pulp. The films with high tensile strength (39.1–45.3 MPa) and modulus (3.5–7.3 GPa) were obtained from cationized birch pulp, aminoguanidine modification producing a film with slightly better mechanical properties. Modulus of the films was significantly increased (up to 14.0 GPa) when MFC was used as a cellulose fiber source. Compared to the unmodified MFC films, the cationic MFC films were less porous and significantly more transparent; however, they had slightly lower tensile strength values. It was found that aminoguanidine modified celluloses had no culturable bacteria on its surface and also exhibited resistance to microbial degradation, whereas there were culturable bacteria on the surface of Girard’s reagent modified films and they were partially degraded by the bacteria.     

Production of microfibrillated cellulose from unbleached kraft pulp of Kenaf and Scotch Pine and its effect on the properties of hardwood kraft: microfibrillated cellulose paper

This work investigated the effect of using Kenaf bast fibre kraft pulps compared to Scotch Pine kraft pulps for producing microfibrillated cellulose (MFC) and its employment for improving mechanical and physical properties of handsheets made from unbleached kraft hardwood pulp. It was shown that MFC based on Kenaf fibres can be produced at higher consistencies [>5 % (w/w)] compared to when Scotch Pine is employed [≈2 % (w/w)] as raw material. The possibility of using a higher consistency when processing Kenaf is beneficial for the processing in microfluidizers. The rheological properties of the products were shown to be consistent with what is known for MFC-based systems. The studies indicate that the mechanical properties of handsheets from unbleached kraft hardwood pulp can be improved by replacing part of the unbleached kraft hardwood pulp fibres with either unbleached kraft Kenaf pulp or unbleached Scotch Pine kraft pulp. However, the same levels of improvements were obtained when using only a small amount [≈6 % (w/w)] of MFC based on Kenaf or Scotch Pine, when introduced into the system either as a dry strength additive or by coating pre-made handsheets. Finally, it was shown that the incorporation of MFC in handsheets decreases the air-permeability; this effect became amplified when the MFC was applied as a coating onto the handsheets.     

Environmentally Friendly Green Materials from Plant-Based Resources: Modification of Soy Protein using Gellan and Micro/Nano-Fibrillated Cellulose

Fully biodegradable micro/nano-composite resins were prepared by reinforcing soy protein concentrate (SPC) with micro/nano-fibrillated cellulose (MFC) and then blending with gellan. The composite resins showed excellent mechanical and physical properties under testing conditions. Due to the high aspect ratio of MFC, excellent mechanical properties of MFC and MFC/SPC interfacial properties, the SPC (100 parts) reinforced with glycerol (1.5 parts) and MFC (40 parts) showed fracture stress of 88.2 MPa and Young's modulus of about 4.1 GPa, which are higher than those of many conventional petroleum-based plastics. MFC reinforced SPC composite resins were then further modified by blending with gellan to obtain further improvement in fracture stress and Young's modulus. SPC resin containing glycerol (1.5 parts), gellan (40 parts) and MFC (40 parts) had fracture stress of over 122 MPa and Young's modulus of about 5.8 GPa. Although the moisture sensitivity of the specimens was high, they have the potential to replace petroleum-based materials in many fields, particularly for indoor applications.     

Green all-cellulose nanocomposites made with cellulose nanofibers reinforced in dissolved cellulose matrix without heat treatment

Green all-cellulose nanocomposites were fabricated by adding reinforcing cellulose nanofiber (CNF) to a matrix of dissolved cellulose. CNFs were isolated from one dried native hardwood bleached Kraft pulp and office waste recycled deinked copy/printing paper (DIP) by using the TEMPO oxidation method. The cellulose was dissolved by using DIP and DMAc/LiCl solvent without heat treatment and solvent exchange to form a matrix of the all-cellulose nanocomposites. The DIP was not only selected for CNF isolation, but also for the cellulose matrix. The isolated CNFs and the all-cellulose nanocomposites were characterized by atomic force microscopy, thermogravimetry–differential thermal analysis, X-ray diffraction and mechanical tensile testing. The green all-cellulose nanocomposites made without heat treatment offered better thermal stability, crystallinity and mechanical properties than the heat treated ones. CNFs isolated from two resources show similar reinforcement capacity in all-cellulose nanocomposites. All-cellulose nanocomposite fabrication by dissolving cellulose without heat treatment and solvent exchange is a simple way that saves energy and chemicals.     

The effect of Fenton chemistry on the properties of microfibrillated cellulose

A fully bleached birch kraft pulp was treated with acidic hydrogen peroxide in the presence of ferrous ions (Fenton’s reagent) and thereafter treated mechanically in a colloid mill to produce a product containing microfibrillated cellulose (MFC). The produced MFC products were chemically and morphologically characterized and compared with MFC products produced without pretreatment as well as with enzymatic hydrolysis. Fenton treatment resulted in an increase in total charge and number of carbonyl groups while the intrinsic viscosity decreased. The Fenton treated pulps were easier to process mechanically i.e. they reached a higher specific surface area at a given mechanical treatment time and the MFC produced had a stable water-fibre suspension for at least 8 weeks compared to enzymatic pretreated pulps and pulps not subjected to any pretreatment.     

Preparation and properties of biocomposites composed of bio‐based epoxy resin,tannic acid,and microfibrillated cellulose

As new bio‐based epoxy resin systems, glycerol polyglycidyl ether (GPE) and sorbitol polyglycidyl ether (SPE) were cured with tannic acid (TA) at various conditions. When the curing conditions were optimized for the improvement of thermal and mechanical properties, the most balanced properties were obtained for the GPE/TA and SPE/TA cured at 160 °C for 2–3 h at the epoxy/hydroxyl ratio of 1/1. The cured SPE/TA had a higher glass transition temperature (T_g) and tensile strength than the cured GPE/TA. Next, biocomposites of GPE/TA and SPE/TA with microfibrillated cellulose (MFC) were prepared by mixing aqueous solution of the epoxy/curing reagent with MFC, and subsequent drying and curing at the optimized condition. For both the GPE/TA/MFC and SPE/TA/MFC biocomposites, T_g and the storage modulus at rubbery plateau region increased with increasing MFC content over the studied range of 3–15 wt %. The tensile strength at 25 °C for GPE/TA/MFC biocomposite with MFC content 10 wt % was 76% higher than that of control GPE/TA, while the tensile modulus was little improved. On the other hand, the tensile strength and modulus of SPE/TA/MFC biocomposite with MFC content 10 wt % were 30 and 55% higher than those of control SPE/TA, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 425–433, 2010     

Chemical surface modifications of microfibrillated cellulose

Microfibrillated cellulose (MFC) was prepared by disintegration of bleached softwood sulphite pulp through mechanical homogenization. The surface of the MFC was modified using different chemical treatments, using reactions both in aqueous- and organic solvents. The modified MFC was characterized with fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Epoxy functionality was introduced onto the MFC surface by oxidation with cerium (IV) followed by grafting of glycidyl methacrylate. The length of the polymer chains could be varied by regulating the amount of glycidyl methacrylate added. Positive charge was introduced to the MFC surface through grafting of hexamethylene diisocyanate, followed by reaction with the amines. Succinic and maleic acid groups could be introduced directly onto the MFC surface as a monolayer by a reaction between the corresponding anhydrides and the surface hydroxyl groups of the MFC.     

Effect of microfibrillated cellulose and fines on the drainage of kraft pulp suspension and paper strength

Different types of microfibrillated cellulose (MFC) and fines suspensions were produced, characterized, and then added to a papermaking pulp suspension. High and medium molar mass cationic polyelectrolytes were used as fixatives. The drainage behavior of the pulp suspensions with additives were evaluated against the strength properties of hand sheets made thereof. The effects of salt concentration, pH, fixative type, dosage and type of fibrillar material on drainage were examined. All the MFC and fines samples produced had clearly different properties due to their dissimilar production methods, and they also introduced specific responses on the measured drainage and paper strength. Generally, the addition of MFC decreased the drainage rate of pulp suspension and increased the strength of paper. However, it was shown that by optimum selection of materials and process conditions an enhancement of the strength properties could be achieved without simultaneously deteriorating the drainage.     

Influence of homogenization and drying on the thermal stability of microfibrillated cellulose

Homogenization has been used to release microfibrils from cellulose fibres to produce microfibrillated cellulose (MFC). Oven drying, atomization or freeze-drying were used to dry MFC. Morphological differences were observed linked to the compaction of the system and the formation of microfibril agglomerates. Thermal stability of the dried MFC, checked by TGA, decreased after homogenization and drying. Char level at the end of the pyrolysis was higher than for cellulose fibres. Derivative TGA (dTGA) showed a shoulder around 250 °C for the dried MFC. Volatile degradation product detection by FTIR spectroscopy (FTIR) coupled to TGA and DSC showed that the shoulder corresponds to expected dehydration reactions of the cellulose. Increasing the contacts between microfibril(s) (bundles) and agglomerates of the freeze-dried MFC by compression promoted dehydration reactions. Homogenization and drying modified the thermal properties of the MFC. No significant influence of freeze-drying kinetics on the thermal behaviour of the MFC was observed.     

DMA analysis and wood bonding of PVAc latex reinforced with cellulose nanofibrils

Suspensions of commercial refined beech pulp (RBP) were further processed through mechanical disintegration (MD-RBP), chemical modification (CM-RBP) and through chemical modification followed by mechanical disintegration (CM-MD-RBP). Nanocomposites were prepared by compounding a poly(vinyl acetate) (PVAc) latex adhesive with increasing contents of the different types of nanofibrils, and the resulting nanocomposites were analyzed by dynamic mechanical analysis (DMA). Also, the suitability of using the CM-RBP fibrils to formulate PVAc adhesives for wood bonded assemblies with improved heat resistance was studied. The presence of cellulose nanofibrils had a strong influence on the viscoelastic properties of PVAc latex films. For all nanocomposites, increasing amounts of cellulose nanofibrils (treated or untreated) led to increasing reinforcing effects in the glassy state, but especially in the PVAc and PVOH glass transitions. This reinforcement primarily resulted from interactions between the cellulose fibrils network and the hydrophilic PVOH matrix that led to the complete disappearance of the PVOH glass transition (tan δ peak) for some fibril types and contents. At any given concentration in the PVOH transition, the CM-MD-RBP nanofibrils provided the highest reinforcement, followed by the MD-RBP, CM-RBP and the untreated RBP. Finally, the use of the CM-RBP fibrils to prepare PVAc reinforced adhesives for wood bonding was promising since, even though they generally performed worse in dry and wet conditions, the boards showed superior heat resistance (EN 14257) and passed the test for durability class D1.     

Titrimetric methods for the determination of surface and total charge of functionalized nanofibrillated/microfibrillated cellulose (NFC/MFC)

Total and surface charge of three different carboxymethylated nanofibrillated/microfibrillated cellulose (NFC/MFC) samples were investigated by using titrimetric methods (conductometric and polyelectrolyte (PE) titrations). Conductometric titration was found to be suitable method for the NFC total charge measurements when the back titration with HCl was applied. Surface charge measurements of NFC/MFC were conducted by using both indirect and direct PE titrations. The direct PE titration was found to be a more suitable method for the surface charge determination of NFC/MFC whereas the indirect PE titration produced too high surface charge values. This is presumably due to kinetically locked polyelectrolyte conformations on the NFC/MFC surfaces or entrapment of residual polymer after adsorption onto the NFC/MFC gel network. Finally, NFC was propargyl-functionalized and the changes in surface and total charge were successfully monitored and compared to those of propargyl-functionalized pulp. A good correlation between the titrimetric methods and elemental analysis was observed.     

Effect of tethered and free microfibrillated cellulose (MFC) on the properties of paper composites

High strength and low gas permeability cellulosic composites were produced using the papermaking technology with a commercial microfibrillated cellulose (MFC). The effect of blending MFC with hardwood fibers was compared to the direct refining of the fibers with and without polyamideamine-epichlorohydrin (PAE) addition. The addition of MFC, free or tethered, to pulp fibers combined with PAE can increase the dry strength and wet strength of cellulosic materials by an order of magnitude. Air permeability of the composites decreases by up to orders four of magnitude with MFC addition. The hypothesis that refining wood fibers can produce tethered MFC which provides equivalent strength properties but significant drainage benefits was proven. Furthermore, major benefits in paper formation uniformity (fiber distribution homogeneity) were achieved with refined fibers.     

Reinforcing effect of carboxymethylated nanofibrillated cellulose powder on hydroxypropyl cellulose

Bionanocomposites of hydroxypropyl cellulose (HPC) and nanofibrillated cellulose (NFC) were prepared by solution casting. The various NFC were in form of powders and were prepared from refined, bleached beech pulp (RBP) by mechanical disintegration, optionally combined with a pre- or post mechanical carboxymethylation. Dynamic mechanical analysis (DMA) and tensile tests were performed to compare the reinforcing effects of the NFC powders to those of their never-dried analogues. For unmodified NFC powders an inferior reinforcing potential in HPC was observed that was ascribed to severe hornification and reagglomeration of NFC. In contrast, the composites with carboxymethylated NFC showed similar behaviors, regardless of the NFC suspensions being dried or not prior to composite preparation. SEM characterization confirmed a homogeneous dispersion of dried, carboxymethylated NFC within the HPC matrix. These results clearly demonstrate that drying of carboxymethylated NFC to a powder does not decrease its reinforcing potential in (bio)nanocomposites.     

Microfibrillated cellulose (MFC): pullulan bionanocomposite films

The aim of this work was to develop and characterize microfibrillated cellulose (MFC)/pullulan bionanocomposites. Fourier transform infrared spectroscopy suggested that the affinity between the two polymers resulted in new hydrogen bonding of the nanocomposite materials compared to pristine pullulan. At the same time, an increase in crystallinity was observed proportional to the amount of MFC used, as shown by the X-ray analyses. Accordingly, final films showed improved mechanical properties proportionally to the filler loading, with impressive elastic modulus and tensile strength of ~4.50 GPa and ~60 MPa, respectively, for the sample containing 10 % MFC. However, as demonstrated by the moisture sorption isotherms, the addition of MFC did not help reduce the amount of water adsorbed by the samples. In addition, the oxygen and water vapor permeability data clearly showed that final films still suffered high relative humidity values, whereas their barrier performance toward oxygen was excellent under dry conditions, with O₂ permeability coefficients (P′O ₂) comparable with those of common high barrier films/coatings. Finally, while the nanocomposites in the form of films had high haze values (from 23 to 40 %), the same nanocomposites in the form of coatings were decidedly more transparent, which suggests that their use as thin layers could be more suitable when the “see-through” capability must be preserved, for example in food packaging applications.     

Functionalization of nanofibrillated cellulose with silver nanoclusters: fluorescence and antibacterial activity

Native cellulose nanofibers are functionalized using luminescent metal nanoclusters to form a novel type of functional nanocellulose/nanocluster composite. Previously, various types of cellulose fibers have been functionalized with large, non-luminescent metal nanoparticles. Here, mechanically strong native cellulose nanofibers, also called nanofibrillatedcellulose (NFC), microfibrillatedcellulose (MFC) ornanocellulose, disintegrated from macroscopic cellulose pulp fibers are used as support for small and fluorescent silver nanoclusters. The functionalization occurs in a supramolecular manner, mediated by poly(methacrylic acid) that protects nanoclusters while it allows hydrogen bonding with cellulose, leading to composites with fluorescence and antibacterial activity.     

Tough nanocomposite hydrogels from cellulose nanocrystals/poly(acrylamide) clusters: influence of the charge density,aspect ratio and surface coating with PEG

Cellulose-derived materials are usually characterized by sophisticated structures, leading to unique and multiple functions, which have been a source of inspiration for the fabrication of a wide variety of nanocomposites. Cellulose nanocrystals/poly(acrylamide) (CNCs/PAM) nanocomposite hydrogels were synthesized via in situ polymerization in the CNC suspension. The cellulose from pulp fiber under different sulfuric acid hydrolysis conditions, examined by conductometric titration and transmission electron microscopy, was applied to study how the effects of the surface charge and aspect ratio affect CNCs’ mechanical reinforcement in nanocomposites. The results indicated that the higher surface charge concentration resulted in better dispersibility in aqueous suspension, leading to a more efficient energy dissipation process. The CNC reinforcement behavior followed the percolation model where the greater aspect ratio of CNC contributed to higher mechanical properties. The preferential adsorption of poly(ethylene glycol) (PEG) on the CNC surface was characterized by zeta potential measurements where the fracture strength and fracture elongation of nanocomposites decreased with increasing PEG concentration. The adsorption of PEG on the CNC surface occupied the active sites for polymer chain propagation, which hindered the PAM cross-linking effect on the CNC surface and decreased the cross-linking density of the network.