Drag reduction effectiveness of dilute and entangled xanthan in turbulent pipe flow

The ability to reduce the frictional drag in turbulent flow in pipes and channels by addition of a small amount of a high molecular weight polymer has application in myriad industries and processes. Here, the drag reduction properties of the polyelectrolyte xanthan are explored in differing solvent environments (salt free versus salt solution) and delivery configurations (homogeneous versus stock solution dilution). Drag reduction effectiveness increases when an entangled xanthan solution is diluted compared to solutions prepared in the dilute regime. Based on dynamic rheological measurements of the elastic modulus, residual entanglements and network structure are hypothesized to account for the observed change in drag reduction effectiveness. Drag reduction effectiveness is unchanged by the presence of salt when the stock solution concentration is sufficiently above the critical concentration c_D. Finally, the drag reduction effectiveness decreases with time when diluted from an entangled stock solution but remains greater than the homogeneous case after more than 24 h.     

The behaviour of polymer solutions in extension-dominated flows,with applications to Enhanced Oil Recovery

The rheometry and flow behaviour of aqueous solutions of polyacrylamide and xanthan gum are discussed, with the expectation that the results will be of use in Enhanced Oil Recovery (EOR). The rheometrical study gives particular prominence to the dramatically high values of extensional viscosity which are possible in aqueous solutions of flexible polymers such as polyacrylamide. The effect of such factors as polymer concentration, salt concentration and mechanical degradation on rheometrical properties is outlined. Reference is also made to the qualitatively-different rheometrical behaviour experienced by comparable solutions of xanthan gum.Further evidence is advanced that some dilute polymer solutions of potential use in EOR experience abnormally high resistance in flows which are dominated by extension. Since flow through a porous medium involves a substantial extensional component, it is argued that there is justification for studying the effect of this high extensional-viscosity behaviour in a number of idealized geometries of relevance to EOR conditions. The resulting experiments indicate that, at low flow rates,shear viscosity is the dominant influence, but that, after a critical set of conditions,extensional-viscosity considerations can become all important and the observed pressure losses are against any expectation based on conventional fluid mechanics.Flow visualization studies support the pressure-drop measurements in emphasising the strong influence of high extensional viscosities in flows through tortuous geometries.This paper is dedicated to Professor Hanswalter Giesekus on the occasion of his retirement as Editor of Rheologica Acta.     

Rheology and flow studies of drag-reducing gravel packing fluids

Viscoelastic additives are widely used as drag reducers in the oil and gas industry, and both polymeric additives and micellar surfactants are commonly used in well gravel packing applications. While the behaviour of polymeric additives such as the polysaccharide xanthan gum is well characterized in the literature, much less is known about how the rheology of the viscoelastic surfactants affects drag reduction, despite widespread use. In this study, we performed a number of rheological tests as well as flow loop experiments on solutions of a zwitterionic surfactant to understand the structural characteristics of the fluids in order to make better process predictions. Unlike xanthan, which displays typical viscoelastic liquid characteristics, zwitterionic surfactant-based fluids display elastic gel-like behaviour. The gel-like behaviour suggests long and relatively unbreakable chain lengths of the wormlike micelles in the viscoelastic surfactant solution at room temperature leading to gelation by entanglement. Also, a shear-thickening behaviour of viscoelastic surfactant samples at higher shear rates is observed, possibly as a result of shear-induced structures. Finally, we present a novel representation scheme to depict the flow loop results for drag in the laminar and turbulent regime, and relate this data to the rheological characterization.     

Drag reduction behavior of hydrolyzed polyacrylamide/polysaccharide mixed polymer solutions—effect of solution salinity and polymer concentration

Anionic polyacrylamide is a hydrolyzed form of polyacrylamide (HPAM), which suffers from mechanical degradation at turbulent flow rates. In order to investigate the possibility of improving the shear resistance of HPAM, various polyacrylamide/polysaccharide mixtures as well as single xanthan gum (XG) and guar gum (GG) polymer solutions were prepared and drag reduction (DR) measurements were performed in a closed flow loop. It was found that the DR efficiencies of both XG and GG solutions were directly proportional to polymer concentration and both solutions exhibited excellent mechanical resistance at turbulent conditions. The presence of XG in concentrated HPAM/XG solutions (C > 450 wppm) significantly improved both DR efficiency and shear resistance of the solutions (6–8% decline after shearing for 2 h). GG solutions exhibited smaller DR efficiencies than XG solutions. Due to small molar mass and low flexibility, GG was not as good a friction reducer as XG and HPAM; therefore, the presence of GG did not improve the DR behavior of the binary solutions. Another issue associated with HPAM is sensitivity to the presence of salt ions in the solution. The effect of salt on the DR behavior was verified by addition of 2% KCl to single and binary solutions. Drag reduction efficiencies of HPAM/XG/KCl solutions were 28 and 20% compared to 10% DR of 1000 wppm HPAM/KCl solution. It was found that the presence of XG in binary solutions significantly reduced the negative effect of salt ions on HPAM molecules.     

The influence of flow-induced non-Newtonian fluid properties on turbulent drag reduction

Friction factors and velocity profiles in turbulent drag reduction can be compared to Newtonian fluid turbulence when the shear viscosity at the wall shear rate is used for the Reynolds number and the local shear viscosity is used for the non-dimensional wall distance. On this basis, an apparent maximum drag reduction asymptote is found which is independent of Reynolds number and type of drag reducing additive. However, no shear viscosity is able to account for the difference between the measured Reynolds stress and the Reynolds stress calculated from the mean velocity profile (the Reynolds stress deficit). If the appropriate local viscosity to use with the velocity fluctuation correlations includes an elongational component, the problem can be resolved. Taking the maximum drag reduction asymptote as a non-Newtonian flow, with this effective viscosity, leads to agreement with the concept of an asymptote only when the solvent viscosity is used in the non-dimensional wall distance.     

Mesophase formation in high molecular-weight xanthan solutions

After a short review of theoretical background on mesophase formation in polymer solutions, this paper describes the liquid crystal phase transition and the corresponding rheological properties for aqueous solutions of a high-molecularweight xanthan sample (M _w 1.8 10⁶). The formation of mesophases has been studied using polarizing microscopy and viscometry. The effects of the presence of salts, bacteria cells and proteins have been investigated. The variations in the viscosity, due to mesophase formation, are in qualitative agreement with the predictions of Matheson's theory, but the onset of the ordered phase occurs at very low polymer concentrations and the diphasic domain is much broader than predicted by thermodynamic models. These characteristics of the phase transition are related to the very high molecular weight of the sample studied and can be explained mainly by the effects of cooperative interactions between xanthan chains and of chain flexibility reducing translational entropy.     

Drag reduction effectiveness and shear stability of polymer-polymer and polymer-fibre mixtures in recirculatory turbulent flow of water

The turbulent drag reduction caused by polymer-polymer and polymerfibre mixtures has been measured in recirculatory flow of water. Shear stability studies have also been made on a number of drag reducing polymers, asbestos fibres and their mixtures in recirculatory turbulent flow of water. Reynolds numbers ranged from 20,000 to 57,000. Both positive and negative deviations from linear additive behaviour have been observed in drag reduction caused by the polymer-polymer mixtures depending upon their compositions, flow rate and polymer species in the mixture. The drag reduction by the mixtures has been predicted by using simple mixture rule equations including an interaction parameter. This interaction parameter is believed to depend upon the polymer interaction in the polymer mixture. The random coil size and rigidity of the polymer molecules appear to be responsible for the synergism observed in the drag reduction caused by the mixture. In general, mixtures having larger solvation number seem to give positive synergism.Synergism in drag reduction by the polymer-fibre mixtures has also been observed. The simple mixture law equation with interaction parameter is also applicable in predicting the drag reduction by the mixtures as above. The random coil size of the polymer molecules and the rigidity of the polymer-fibre system appear to be responsible for the synergism observed in drag reduction. In the shearstability studies it has been observed that the decrement in drag reduction (DR) is higher than the the decrement in absolute viscosity in most cases. Carboxymethyl cellulose is found to be the most shear stable polymer followed by guar gum, xanthan gum and polyacrylamide. The mixtures exhibiting synergism in causing drag reduction are found to be more shear stable.     

Extensional flow resistance of dilute polyacrylamide and surfactant solutions

The extensional flow behaviour of dilute aqueous solutions of a partiallyhy-drolyzed polyacrylamide and a surfactant were investigated in an extensional flow cell. The cell was designed such that fluids were subjected to steady shear before undergoing extensional motion in a converging channel. Extensional resistance was monitored by measuring the pressure drop through the channel. Such measurements were made over a range of extensional rates at fixed values of the upstream shear rate. Solutions of different concentrations were tested — up to 40 ppm of polyacrylamide and 450 ppm of surfactant — at various temperatures in the case of surfactant and for different types and amounts of salt in the case of polyacrylamide. Of the results, the more notable are that the extensional resistance of polyacrylamide solutions is affected much more by CaCl₂ than by NaCl and that surfactant solutions do not exhibit extensional resistance unless they are pre-sheared.     

Flow birefringence and rheological measurements on shear induced micellar structures

Aqueous solutions of cationic surfactant systems with strongly binding counterions show the striking phenomenon of shear induced phase transitions. At low shear rates or angular frequencies, the solutions exhibit Newtonian flow. At high rates of shear, however, the rheological properties change dramatically. Above a well defined threshold value of the velocity gradient, a supermolecular structure can be formed from micellar aggregates. This shear induced structure (SIS) behaves like a gel and exhibits strong flow birefringence. The formation of the shear induced structure is very complicated and depends on the specific conditions of the surfactant system. In this paper we discuss new results which have been obtained from rheological measurements and from flow birefringence data. We examine the stability of the shear induced state as a function of temperature, surfactant concentration and salt concentration and we analyse the effect of solubilisation of alcohols and hydrocarbons. The results are interpreted in terms of a kinetic model which accounts for the observed behavior.Dedicated to the 60. birthday of Prof. H. Harnisch, Hoechst AGPartly presented at the 2nd Conference of European Rheologists, Prague, June 17–20, 1986     

Shear and extensional flow of polyacrylamide solutions

As part of an EEC Science Stimulation programme on extensional viscosity two major conferences were organised on the subject. The second of these was devoted to the results obtained on a standard fluid, M 1. The data obtained in shear flow was remarkably consistent from laboratory to laboratory. Extensional flow results presented quite a different picture. Using a series of nonequilibrium techniques such as the spinline rheometer, opposing jet, falling drop and converging flow, extensional viscosity results were obtained which differed by as much as two to three orders of magnitude. Nevertheless, it was apparent that consistancy did exist between similar techniques. It is in the context of this information that the measurements described below have been made.The shear and extensional flow properties of partially ionised polyacrylamide in solution at concentrations ranging from 5 ppm were measured. The method of solution preparation was found to have a profound effect on the behaviour of the solutions in shear flow. The influence of salt concentration and pH was investigated and is discussed in the context of molecular shape in solution.Extensional flow measurements, using the spinline rheometer, show that the solutions are strongly strain thickening even at concentrations as low as 5 ppm. These results are considered in the light of polymer entanglement and association in the strong flow field.Delivered as a Keynote Lecture at the Golden Jubilee Conference of the British Society of Rheology and Third European Rheology Conference, Edinburgh, 3–7 September, 1990.     

Reynolds-averaged modeling of polymer drag reduction in turbulent flows

A novel eddy viscosity model for predicting friction drag reduction induced by polymers in turbulent wall-bounded flows is presented. The approach is based on the elliptic relaxation model modified to account for the modified Reynolds-stress equilibrium established by the presence of elastic polymer chains in the fluid. The increased wall damping of the turbulent fluctuations is obtained by modifying the pressure–strain redistribution term. Polymer solutions are represented using the Finite Extensibility Non-linear elastic FENE-P dumbbell model; only one transport equation for the elongation of the polymer chains is considered. The model reproduces the level of drag reduction observed over a wide range of rheological parameters. In addition, both the mean velocity and the turbulent fluctuations are predicted with good accuracy. The approach is computationally attractive because of its limited increase in computational cost in comparison with its Newtonian counterpart.     

Experimental study on the effects of shear induced structure in a drag-reducing surfactant solution flow

In this paper, The drag reduction characteristics of surfactant solutions have been experimentally studied, as well as, the shear viscosities of turbulent drag-reducing surfactant solution have been measured as a function of concentration, shear rate and temperature by using AG-G2 (TA Instruments, New Castle, USA) rheometer. In comparison the rheological property with the macroscopic behavior of the solutions in turbulent channel flow, a deeper insight into the mechanisms of drag-reducing surfactant solution has been obtained. For no shear induced structure of surfactant solutions they just show features shear thinning, but the drag reduction is very significant phenomenon. Surfactant solution of the shear induced structure is not a surfactant fluid drag reduction of the necessary elements.     

Viscoplasticity of agglomerated suspensions

This work is a theoretical study on the effects of agglomeration on the fluidity and plasticity of a suspension of neutrally buoyant particles in a Newtonian fluid. The dynamics of a cluster of permanently attached spherical particles in a simple shear field is analyzed. The viscous and plastic components of the drag force acting on each of the agglomerated particles is then calculated and found to depend on the size of the individual particle unit, its location being relative to the center of the cluster and the material properties of the engulfing fluid. This information in conjunction with the knowledge of the interparticle cohesive forces is used to establish criteria for the agglomerate size reduction during dispersive mixing. From the kinematics of the cluster movement and the forces acting on its particulate components the rate of energy dissipation is calculated and utilized to evaluate the viscosity and yield stress of the suspension. These rheological parameters depend on the volume fraction and architecture of the agglomerate, the number of fused particles per cluster, and the viscosity of the suspending fluid. The analysis is also extended to include the case of polydispersity of agglomerate sizes.     

The effect of dissolved polymers on the rheological properties of coating colours

Coating colours used for the coating of paper and board consist mainly of a mineral pigment, which is very often clay, a synthetic binder such as a styrenebutadiene latex, dispersion agents and water retention aids. The latter are often water soluble polymers. These polymers have a very strong influence on the rheological properties of the coating colours, both on the strain rate dependence of the apparent viscosity and on the viscoelasticity. The effects of two different grades of carboxymethylcellulose (CMC) and one grade of hydroxyethylcellulose (HEC), on the rheological properties at room temperature of a clay-based coating colour at pH 8, have been investigated. It is concluded that the high values of the dynamic modulus of the colours are due to interactions between the cellulose derivatives and the solid particles, i.e. mainly the clay particles. For HEC this interaction is associated with adsorption of the polymeric molecules on the clay particles. In the case of CMC, the adsorption is strongly retarded by the presence of the dispersant (a polyacrylate salt). It is suggested that the marked elasticity of the CMC-containing colour in addition to a possible polymer adsorption may be due to charge interactions and/or depletion flocculation. The effect of CMC and HEC on the water-retention properties of the colour is also discussed.     

The flow past a sphere in a cylindrical tube: effects of intertia,shear-thinning and elasticity

Numerical solutions are presented for the flow past a sphere placed at the centreline of a cylindrical tube for Reynolds numbers ranging from 0 to 150, using a boundary element method. Fluids are modelled by a variety of constitutive equations including the Newtonian, the Carreau and the Phan-Thien-Tanner models. The influence of inertia, shear-thinning and fluid elasticity on the flow field, drag and the pressure drop force-drag ratio is examined. Some results are compared with available experimental data.     

On pipe diameter effects in surfactant drag-reducing pipe flows

Remarkable power saving in a fluid transport system is possible if the surfactant drag reduction technology is used. Application of surfactant drag reduction to district heating and cooling systems has been investigated in the past. The establishment of the scale-up law in drag-reducing pipe flows is one of the most important problems in this application. Main purpose of this study is aimed to develop a reliable scale-up law in surfactant drag-reducing flows. As the basic data of surfactant solutions, both non-Newtonian viscosity and viscoelasticity were experimentally determined. A turbulent eddy diffusivity model based on the Maxwell model was employed to estimate the drag reduction of surfactant solutions. The predictions by the turbulence model developed in this study with proper rheological characteristics of surfactant solutions has resulted in a reliable estimation of the pipe diameter effect in surfactant drag-reducing flows over the pipe diameter range from 11 to 150mm. Received: 30 June 1997 Accepted: 29 December 1997     

A photographic study of shapes of bubbles and coalescence in non-Newtonian polymer solutions

This communication reports (photographically) on the shapes of bubbles of different gases in several Newtonian and polymer solutions, encompassing a wide range of rheological behavior. Effects of a surface active agent are mentioned and bubble coalescence in viscoelastic solutions is visualized.     

Turbulent characteristics of shear-thinning fluids in recirculating flows

 A miniaturised fibre optic Laser-Doppler anemometer was used to carry out a detailed hydrodynamic investigation of the flow downstream of a sudden expansion with 0.1–0.2% by weight shear-thinning aqueous solutions of xanthan gum. Upstream of the sudden expansion the pipe flow was fully-developed and the xanthan gum solutions exhibited drag reduction with corresponding lower radial and tangential normal Reynolds stresses, but higher axial Reynolds stress near the wall and a flatter axial mean velocity profile in comparison with Newtonian flow. The recirculation bubble length was reduced by more than 20% relative to the high Reynolds number Newtonian flow, and this was attributed to the occurrence further upstream of high turbulence for the non-Newtonian solutions, because of advection of turbulence and earlier high turbulence production in the shear layer. Comparisons with the measurements of Escudier and Smith (1999) with similar fluids emphasized the dominating role of inlet turbulence. The present downstream turbulence field was less anisotropic, and had lower maximum axial Reynolds stresses (by 16%) but higher radial turbulence (20%) than theirs. They reported considerably longer recirculating bubble lengths than we do for similar non-Newtonian fluids and Reynolds numbers. Received: 23 February 1999/Accepted: 28 April 1999     

Rheological properties of lightly crosslinked carboxy copolymers in aqueous solutions

The rheological properties of a series of lightly crosslinked carboxy copolymers in aqueous solutions have been evaluated in steady shear and dynamic oscillatory modes. Viscosity profiles and the behavior of storage modulus are related to the chemical composition of the copolymers and their crosslinking density. A maximum in viscosity and in storage modulus which depends on the type of crosslinking agent used is explained by a combination of a chain entanglement mechanism and a closely-packed spheres model. The recovery of viscosity and storage modulus after shearing is very fast and is related to the very fast rearrangement of the microgel structure as a function of time.     

减阻用表面活性剂溶液分子动力学模拟研究进展

减阻用表面活性剂在能源动力及化工领域有着广泛应用,在管道流体中加入少量表面活性剂可以使流动阻力大大降低从而节约能源,对于表面活性剂减阻机理的讨论也是近些年学者关注的热点之一.本文不仅对课题组前些年在表面活性剂溶液流变性、湍流减阻、减阻与传热的相关性、布朗动力学模拟方面的工作进行了概述,而且详细介绍了近三年来在表面活性剂粗粒化分子动力学模拟方面的研究成果.粗粒化模拟是近年来发展起来的方法,目前已广泛应用于化学、生物等诸多领域.在粗粒化分子动力学模拟方面的工作包括:表面活性剂溶液的流变性能与微观结构、表面活性剂溶液湍流减阻机理研究、湍流减阻失效分析三个部分.通过对表面活性剂溶液分子动力学模拟研究进展的回顾,作者认为,利用粗粒化分子动力学模拟方法可以合理揭示表面活性剂胶束的结构与流变性的对应关系,对胶束的断裂与再连接能力进行多维度的评价,如胶束的拉伸能、断裂能、最大拉伸长度、结合能、$\zeta$电势、疏水基驱动作用等方面.并对"黏弹说"减阻机理进行分子模拟层面的验证,对实际应用中的湍流减阻失效原理进行初步分析.最后,根据对近几年分子动力学模拟工作的总结,展望了未来粗粒化分子动力学模拟在表面活性剂方面的研究方向.