Facile synthesis of poly(hydroxyethyl acrylate) by frontal free‐radical polymerization

We report the first synthesis of poly(hydroxyethyl acrylate) (PHEA) without solvent by free‐radical frontal polymerization (FP) at ambient pressure. In a typical run, the appropriate amounts of reactant (hydroxyethyl acrylate) and initiator (1,1‐di(tert‐butylperoxy)‐3,3,5‐trimethylcyclohexane) (Luperox 231) were mixed together at ambient pressure. FP was initiated by heating the wall of the tube with a soldering iron, and the resultant hot fronts were allowed to self‐propagate throughout the reaction vessel. Once initiated, no further energy was required for polymerization to occur. To study the macrokinetics, we also produced PHEA frontally with ammonium persulfate as initiator and dimethyl sulfoxide as the solvent. The dependences of the front velocity and front temperature on the initiator concentration and reactant dilution were investigated. The front temperatures were between 124 and 157 °C, depending on the ammonium persulfate concentration. Thermogravimetric analysis indicates that PHEA prepared by FP with ammonium persulfate as initiator had higher thermal stability than solvent‐free frontally prepared PHEA with Luperox 231 as initiator. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 873–881, 2007     

Facile synthesis of amphiphilic gels by frontal free‐radical polymerization

We report a new facile strategy for quickly synthesizing poly(2‐hydroxyethyl acrylate‐co‐vinyl versatate) amphiphilic gels with excellent physicochemical properties by frontal free‐radical polymerization. The appropriate amounts of 2‐hydroxyethyl acrylate, vinyl versatate (VeoVa 9) and ammonium persulfate initiator were mixed together at ambient temperature in the presence of N‐methyl‐2‐pyrrolidone as the solvent medium. Frontal polymerization (FP) was initiated by heating the wall of the tube with a soldering iron. Once initiated, no further energy was required for the polymerization to occur. The dependence of the front velocity and front temperature on the initiator concentration was investigated. The front temperatures were between 132 and 157 °C, depending on the initiator concentration. The morphology, swelling rate, and swelling behavior of amphiphilic gels prepared via FP were comparatively investigated on the basis of scanning electron microscopy, water contact angle, and swelling measurements. Results show that the amphiphilic gels prepared via FP behave with good swelling capacity both in water and organic solvents. The FP can be exploited as an alternative means for synthesis of amphiphilic gels with additional advantages of fast and efficient way. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 823–831, 2010     

Spherically propagating thermal polymerization fronts

We demonstrate for the first time spherically propagating frontal polymerization that also exhibits spin modes. We have developed an interesting system using the amine‐catalyzed Michael addition of a trithiol to a triacrylate to create a rubbery gel. The gel suppresses convection and bubble formation during front propagation. A peroxide is also present to act as a thermal initiator. The front propagates via free‐radical polymerization of the remaining triacrylate after being initiated photochemically in the center of the reactor. It is possible to prepare the rubbery gel in any shape and then initiate thermal frontal polymerization. So‐called spin modes have been observed for the first time in spherically propagating fronts in which waves of polymerization propagate on the expanding spherical front. A system using a diacrylate dissolved in dimethyl sulfoxide with added silica gel and with persulfate as the initiator supports spherical fronts but does not exhibit spin modes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1387–1395, 2006     

Synthesis of amphiphilic star block copolymers via diethyldithiocarbamate‐mediated living radical polymerization

(AB)_f star block copolymers were synthesized by the radical polymerization of a poly(t‐butyl acrylate)‐block‐poly(methyl methacrylate) diblock macroinitiator with ethylene glycol dimethacrylate in methanol under UV irradiation. Diblock macroinitiators were prepared by diethyldithiocarbamate‐mediated sequential living radical copolymerization initiated by (4‐cyano‐4‐diethyldithiocarbamyl)pentanoic acid under UV irradiation. The arm number (f) was controlled by the variation of the initial concentration of the diblock initiator. It was found from light scattering data that such star block copolymers (f ≥ 344) not only took a spherical shape but also formed a single molecule in solution. Subsequently, we derived amphiphilic [arm: poly(acrylic acid)‐block‐poly(methyl methacrylate)] star block copolymers by the hydrolysis of poly(t‐butyl acrylate) blocks. These amphiphilic star block copolymers were soluble in water because the external blocks were composed of hydrophilic poly(acrylic acid) chains. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3321–3327, 2006     

First solvent‐free synthesis of poly(N‐methylolacrylamide) via frontal free‐radical polymerization

We report the first synthesis of poly (N‐methylolacrylamide) (PNMA) via free‐radical frontal polymerization (FP) with solid monomers at ambient pressure. The appropriate amounts of reactants (N‐methylolacrylamide) (NMA) and initiator (ammonium persulfate) were mixed together at ambient temperature without solvent. FP was initiated by heating the wall of the tube with a soldering iron, and the resultant hot fronts were allowed to self‐propagate throughout the reaction vessel. Once initiated, no further energy was required for polymerization to occur. To suppress the fingers of molten monomer, a small amount of nanosilica was added. We also produced PNMA with dimethyl sulfoxide (DMSO) or N‐methyl‐2‐pyrrolidone, as solvent by FP, to study the macrokinetics in FP of PNMA without fillers. The front velocity and front temperature dependence on the ammonium persulfate and N‐methyl‐2‐pyrrolidone concentration were investigated. The polymer was analyzed by thermogravimetric analysis. Results show that without postpolymerization solvent removal, waste production can be reduced. Solvent‐free FP could be exploited as a means for preparation of PNMA with the potential advantage of higher throughput than solvent‐based methods. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4322–4330, 2007     

Synthesis of diblock copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with an initiating group for atom transfer radical polymerization (ATRP), 4‐(2‐bromo‐2‐methylpropionyloxy)‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy (Br‐TEMPO), was synthesized by the reaction of 4‐hydroxyl‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy with 2‐bromo‐2‐methylpropionyl bromide. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br‐TEMPO. The obtained polystyrene had an active bromine atom for ATRP at the ω‐end of the chain and was used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare block copolymers. The molecular weights of the resulting block copolymers at different monomer conversions shifted to higher molecular weights and increased with monomer conversion. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2468–2475, 2006     

Facile synthesis of N‐vinylimidazole‐based hydrogels via frontal polymerization and investigation of their performance on adsorption of copper ions

We report a new facile strategy for quickly synthesizing pH sensitive poly(VI‐co‐HEA) hydrogels (VI = N‐vinylimidazole; HEA = 2‐hydroxyethyl acrylate) by frontal polymerization. The appropriate amounts of VI, HEA, and ammonium persulfate (APS)/N,N,N′,N′‐tetramethylethylenediamine (TMEDA) couple redox initiator were mixed together at ambient temperature in the presence of glycerol as the solvent medium. Frontal polymerization (FP) was initiated by heating the upper side of the mixture with a soldering iron. Once initiated, no further energy was required for the polymerization to occur. The dependence of the front velocity and front temperature on the VI/HEA weight ratios were investigated. The pH sensitive behavior, morphology, and heavy metal removal study of poly(VI‐co‐HEA) hydrogels prepared via FP were comparatively investigated on the basis of swelling measurements, scanning electron microscopy, and inductively coupling plasma spectrometer. Results show that the poly(VI‐co‐HEA) hydrogels prepared via FP exhibit good pH sensitivity and adsorption capacity. The FP can be exploited as an alternative means for synthesis of pH sensitive hydrogels in a fast and efficient way. The as‐prepared hydrogels can be applied to remove heavy metals. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 4005–4012, 2010     

Single electron transfer–degenerative chain transfer living radical polymerization of N‐butyl acrylate catalyzed by Na2S2O4 in water media

Living radical polymerization of n‐butyl acrylate was achieved by single electron transfer/degenerative‐chain transfer mediated living radical polymerization in water catalyzed by sodium dithionate. The plots of number–average molecular weight versus conversion and ln[M]₀/[M] versus time are linear, indicating a controlled polymerization. This methodology leads to the preparation of α,ω‐di(iodo) poly (butyl acrylate) (α,ω‐di(iodo)PBA) macroinitiators. The influence of polymerization degree ([monomer]/[initiator]), amount of catalyst, concentration of suspending agents and temperature were studied. The molecular weight distributions were determined using a combination of three detectors (TriSEC): right‐angle light scattering (RALLS), a differential viscometer (DV), and refractive index (RI). The methodology studied in this work represents a possible route to prepare well‐tailored macromolecules made of butyl acrylate in an environmental friendly reaction medium. Moreover, such materials can be subsequently functionalized leading to the formation of different block copolymers of composition ABA. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2809–2825, 2006     

Multistep and semibatch nitroxide‐mediated controlled free‐radical emulsion polymerization: A significant step toward conceivable industrial processes

Nitroxide‐mediated emulsion polymerizations of n‐butyl acrylate and styrene were performed with a monofunctional, water‐soluble alkoxyamine initiator and a difunctional one. Two different processes were applied, either in two steps or under semibatch conditions. In particular, the polymerization times were strongly reduced, while high conversions and good control over the polymer characteristics were maintained. In all cases, stable latexes were recovered; with the difunctional initiator in particular, they exhibited small particles and narrow particle size distributions. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4142–4153, 2006     

Synthesis and characterization of block copolymers containing poly(di(ethylene glycol) 2‐ethylhexyl ether acrylate) by reversible addition–fragmentation chain transfer polymerization

Reversible addition–fragmentation chain transfer (RAFT) polymerization has emerged as one of the important living radical polymerization techniques. Herein, we report the polymerization of di(ethylene glycol) 2‐ethylhexyl ether acrylate (DEHEA), a commercially‐available monomer consisting of an amphiphilic side chain, via RAFT by using bis(2‐propionic acid) trithiocarbonate as the chain transfer agent (CTA) and AIBN as the radical initiator, at 70 °C. The kinetics of DEHEA polymerization was also evaluated. Synthesis of well‐defined ABA triblock copolymers consisting of poly(tert‐butyl acrylate) (PtBA) or poly(octadecyl acrylate) (PODA) middle blocks were prepared from a PDEHEA macroCTA. By starting from a PtBA macroCTA, a BAB triblock copolymer with PDEHEA as the middle block was also readily prepared. These amphiphilic block copolymers with PDEHEA segments bearing unique amphiphilic side chains could potentially be used as the precursor components for construction of self‐assembled nanostructures. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5420–5430, 2007     

Frontal polymerization of diurethane diacrylates

This work deals with the preparation of poly(urethane acrylates) by using two different polymerization techniques. Namely, the classical batch procedure has been compared with frontal polymerization (FP). A thorough study on the effect of initiator type, concentration, and on the velocity of the front and its maximum temperature has been carried out. Moreover, two different synthetic ways have been studied: the one step poly(urethane acrylate) preparation starting directly from 1,6 diisocyanato hexane and 2‐hydroxyethyl acrylate, and the two step procedure consisting of the synthesis of the corresponding diurethane diacrylate and of its subsequent polymerization. The first method has the advantage of being faster but some caution is necessary due to the excessive heat that is generated if the reaction conditions are not properly chosen. The second approach requires a further step but has the advantage of being more controlled. DSC analysis did not show any significant difference by comparing the thermal properties of the materials obtained by the two techniques (batch and FP). However, since FP runs are very easy and fast to be performed, FP should be seriously taken into proper account when these materials have to be prepared. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3344–3352, 2008     

Block copolymers of acrylic acid and butyl acrylate prepared by reversible addition–fragmentation chain transfer polymerization: Synthesis,characterization, and use in emulsion polymerization

Amphiphilic block copolymers of poly(acrylic acid‐b‐butyl acrylate) were prepared by reversible addition–fragmentation chain transfer polymerization in a one‐pot reaction. These copolymers were characterized by NMR, static and dynamic light scattering, tensiometry, and size exclusion chromatography. The aggregation characteristics of the copolymers corresponded to those theoretically predicted for a star micelle. In a butyl acrylate and methyl methacrylate emulsion polymerization, low amounts of these copolymers could stabilize latices with solid contents up to 50%. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 684–698, 2003     

Atom transfer radical copolymerization of acrylonitrile and ethyl methacrylate at ambient temperature

Copolymerization of acrylonitrile (AN) and ethyl methacrylate (EMA) using copper‐based atom transfer radical polymerization (ATRP) at ambient temperature (30 °C) using various initiators has been investigated with the aim of achieving control over molecular weight distribution. The effect of variation of concentration of the initiator, ligand, catalyst, and temperature on the molecular weight distribution and kinetics were investigated. No polymerization at ambient temperature was observed with N,N,N′,N′,N″‐pentamethyldiethylenetriamine (PMDETA) ligand. The rate of polymerization exhibited 0.86 order dependence with respect to 2‐bromopropionitrile (BPN) initiator. The first‐order kinetics was observed using BPN as initiator, while curvature in first‐order kinetic plot was obtained for ethyl 2‐bromoisobutyrate (EBiB) and methyl 2‐bromopropionate (MBP), indicating that termination was taking place. Successful polymerization was also achieved with catalyst concentrations of 25 and 10% relative to initiator without loss of control over polymerization. The optimum [bpy]₀/[CuBr]₀ molar ratio for the copolymerization of AN and EMA through ATRP was found to be 3/1. For three different in‐feed ratios, the variation of copolymer composition (F_AN) with conversion indicated toward the synthesis of copolymers having slight changes in composition with conversion. The high chain‐end functionality of the synthesized AN‐EMA copolymers was verified by further chain extension with methyl acrylate and styrene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1975–1984, 2006     

Gas‐free initiators for high‐temperature free‐radical polymerization

Quaternary ammonium persulfates as free‐radical initiators for high‐temperature polymerization are synthesized and their shelf‐life stability investigated. These initiators do not have gaseous byproducts and are therefore ideal for frontal polymerization, a process in which polymeric materials are produced via a thermal front that propagates through the unreacted monomer/initiator solution. Quaternary ammonium persulfate initiators offer additional qualities such as high solubility in organic media and low volatility, which are desirable for frontal polymerization. The initiators are synthesized using two procedures, and the initiating efficacy of the respective products is compared to a peroxide initiator in the frontal polymerization of 1,6‐hexanediol diacrylate. Of all the quartenary ammonium persulfates synthesized, tricaprylmethylammonium (Aliquat) persulfate (APSO) is the best initiator for frontal polymerization because it is soluble in organic media, is very reactive, and does not produce volatile byproducts under decomposition. A study of the decomposition kinetics of APSO is performed, and frontal polymerization is proposed as a quicker analytical technique to assay the purity. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3984–3990, 2000     

Poly(N,N‐diethylacrylamide) microspheres by dispersion polymerization

Poly(N,N‐diethylacrylamide)‐based microspheres were prepared by ammonium persulfate (APS)‐initiated and poly(vinylpyrrolidone) (PVP)‐stabilized dispersion polymerization. The effects of various polymerization parameters, including concentration of N,N′‐methylenebisacrylamide (MBAAm) crosslinker, monomer, initiator, stabilizer and polymerization temperature on their properties were elucidated. The hydrogel microspheres were described in terms of their size and size distribution and morphological and temperature‐induced swelling properties. While scanning electron microscopy was used to characterize the morphology of the microspheres, the temperature sensitivity of the microspheres was demonstrated by dynamic light scattering. The hydrodynamic particle diameter decreased sharply as the temperature reached a critical temperature ～ 30 °C. A decrease in the particle size was observed with increasing concentration of both the APS initiator and the PVP stabilizer. The microspheres crosslinked with 2–15 wt % of MBAAm had a fairly narrow size distribution. It was found that the higher the content of the crosslinking agent, the lower the swelling ratio. High concentration of the crosslinker gave unstable dispersions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6263–6271, 2008     

Effect of the structure of amphiphilic poly(ethylene glycol)‐containing graft copolymers on styrene emulsion polymerization

Amphiphilic graft copolymers consisting of monomeric units of poly(ethylene glycol) monomethyl ether acrylate, lauryl or stearyl methacrylate, and 2‐hydroxyethyl methacrylate were synthesized and characterized. The effectiveness of these poly(ethylene glycol)‐containing graft copolymers in stabilizing styrene emulsion polymerization was evaluated. The polymerization rate (R_p) increases with increasing graft copolymer concentration, initiator concentration, or temperature. At a constant graft copolymer concentration, R_p increases, and the amount of coagulum decreases with the increasing hydrophilicity of graft copolymers. The polymerization system does not follow Smith–Ewart case II kinetics. The desorption of free radicals out of latex particles plays an important role in the polymerization kinetics. The overall activation energy and the activation energy for the radical desorption process are 85.4 and 34.3 kJ/mol, respectively. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1608–1624, 2002     

Homopolymer and block copolymer brushes on gold by living anionic surface‐initiated polymerization in a polar solvent

Living anionic surface‐initiated polymerization on flat gold substrates has been conducted to create uniform homopolymer and diblock copolymer brushes. A 1,1‐diphenylethylene (DPE) self‐assembled monolayer was used as the immobilized precursor initiator. n‐BuLi was used to activate the DPE in tetrahydrofuran at –78 °C to initiate the polymerization of different monomers (styrene, isoprene, ethylene oxide, and methyl methacrylate). Poly(styrene) (PS) and poly(ethylene oxide) (PEO) in particular were first investigated as grafted homopolymers, followed by their copolymers, including poly(isoprene)‐b‐poly(methylmethacrylate) (PI‐b‐PMMA). A combined approach of spectroscopic (Fourier transform infrared spectroscopy, surface plasmon spectroscopy, ellipsometry, X‐ray photoelectron spectroscopy) and microscopic (atomic force microscopy) surface analysis was used to investigate the formation of the polymer brushes in polar solvent media. The chemical nature of the outermost layer of these brushes was studied by water contact angle measurements. The effect of the experimental conditions (solvent, temperature, initiator concentration) on the surface properties of the polymer brushes was also investigated. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 769–782, 2006     

Polymer hydrogels of 2‐hydroxyethyl acrylate and acrylic acid obtained by frontal polymerization

In this work, we report on the synthesis and characterization of homopolymers and copolymers of acrylic acid and 2‐hydroxyethyl acrylate prepared by the use of the frontal polymerization (FP) technique. Tetraethyleneglycoldiacrylate was used as a crosslinker and benzoyl peroxide as an initiator. The maximum temperatures reached by the front were in the range between 214 °C and 296 °C. Besides, front velocities ranged between 3.9 and 10.8 cm/min, the latter being one of the highest values reported so far in the FP literature. Differential scanning calorimetry was used to estimate the conversion degree, which was always comprised between 90% and 96%, and to determine the glass transition temperatures, which were found to be dependent on the composition, with values ranging from 13 °C to 168 °C. Moreover, the obtained materials were allowed to swell in aqueous solutions at various pH. The samples exhibit a moderate increase of the swelling ratio percentage (SR%) at pH ≈ 5–6, and a sudden and larger SR% increase at pH ≈ 12–13 depending on the composition, thus indicating the obtainment of pH‐responsive polymer hydrogels. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Optimization of the nitroxide‐mediated radical polymerization conditions for styrene and tert‐butyl acrylate in an automated parallel synthesizer

Automated parallel synthesizers provide fast and comparable screening of different polymerization parameters under similar conditions. In addition, these robotic systems eliminate handling errors, which may affect the results of a kinetic experiment more than the effect of an important parameter. The polymerization temperature and N,N‐tert‐butyl‐N‐[1′‐diethylphosphono‐2,2′‐dimethylpropyl]nitroxide concentration were optimized for the homopolymerization of both styrene and tert‐butyl acrylate to improve the control over the polymerization while reasonable polymerization rates were retained. Subsequently, polystyrene and poly(tert‐butyl acrylate) macro initiators were synthesized according to the knowledge obtained from the screening results. These macroinitiators were used for the preparation of block copolymers consisting of styrene and tert‐butyl acrylate. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6202–6213, 2006     

Synthesis and properties of star‐shaped polymers by the ring‐opening polymerization of cyclic carbonate initiated with a trifunctional,poly(ethylene glycol)‐based surfactant

Amphiphilic, star‐shaped copolymers were synthesized by the ring‐opening polymerization of trimethylene carbonate initiated with a trifunctional, poly(ethylene glycol)‐based surfactant (polyoxyethylene sorbitan monolaurate) in the absence of any catalysts. The metal‐ and solvent‐free polymerization proceeded at 150 °C and afforded polyoxyethylene sorbitan monolaurate‐block‐poly(trimethylene carbonate) with number‐average molecular weights of 4500–11,900 in excellent yields. The copolymers successfully dispersed in a water/ethyl acetate (10/1 v/v) mixture, and the uniform suspension could contain a hydrophobic pigment and pyrene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6633–6639, 2006