Polyurethane‐mesoporous silica gas separation membranes

The concept of mixed matrix membrane comprising dispersed inorganic fillers into a polymer media has revealed appealing to tune the gas separation performance. In this work, the membranes were prepared by incorporation of mesoporous silica into polyurethane (PU). Mesoporous silica particles with different pore size and structures, MCM‐41, cubic MCM‐48 and SBA‐16, were synthesized by templating method and functionalized with 3‐aminopropyltriethoxysilane (APTES). High porosity and aminated surface of the mesoporous silica enhance the adhesion of the particles to the PU matrix. The SEM and FTIR results showed strong interactions between the particles and the PU chains. Moreover, the thermal stability of the hybrid PUs improved compared to the pure polymer. Gas transport properties of the membranes were measured for pure CO₂, CH₄, O₂, and N₂ gases at 10 bar and 25°C. The results showed that the gas permeabilities enhanced with increasing in the loading of modified mesoporous silica particles. High porosity and amine‐functionalized particles render opportunities to enhance the gas diffusivity and solubility through the membranes. The enhanced gas transport properties of the mixed matrix membranes reveal the advantages of mesoporous silica to improve the gas permeability (CO₂ permeability up to ~70) without scarifying the gas selectivity (α(CO₂/N₂)~ 30 for 5 wt% SBA‐16 content).     

Facilitated transport of CO2 in novel PVAm/PVA blend membrane

A defect-free ultra thin PVAm/PVA blend facilitated transport membrane cast on a porous polysulfone (PSf) support was developed and evaluated in this study. The target membrane was prepared from commercial polyvinyl amine (PVAm) and polyvinyl alcohol (PVA). Effects of experimental conditions were investigated for a CO₂–N₂ mixed gas. A CO₂/N₂ separation factor of up to 174 and a CO₂ permeance up to 0.58 m³(STP)/(m² h bar) were documented. Experimental results suggest that CO₂ is being transported according to the facilitated transport mechanism through this membrane. The fixed amino groups in the PVAm matrix function as CO₂ carriers to facilitate the transport whereas the PVA adds mechanical strength to the blend by entanglement of the polymeric chains hence creating a supporting network. The good mechanical properties obtained from the blend of PVA with PVAm, enabled an ultra thin selective layer (down to 0.3 μm) to be formed on PSf support (with MWCO of 50,000), resulted in both high selectivity and permeance. The PVAm/PVA blend membrane also exhibited a good stability during a 400 h test.     

Syntheses and permselectivity properties of polysulfones based on bisphenol A and 1, 1 bi‐2 naphthol

Polysulfone copolymers based on mixtures of bisphenol A, BPA, and 1,1 bi‐2 naphthol, BN, diols have been synthesized and their gas permeability coefficients and selectivity separation factors for O₂/N₂ and CO₂/CH₄, at 5 atm and 35 °C, have been measured in a standard permeation cell. The polysulfone copolymers can form flexible thin films suitable for gas separation membranes. The gas selectivity for O₂/N₂ measured for the polysulfone copolymers synthesized with 50 and 70 mol % of BN, with the rest being BPA, in the initial mixture of diols are 6.4 and 6.8, respectively. The corresponding gas permeability coefficients for O₂ are 1.24 and 1.09 Barrers. Compared to the corresponding selectivity and permeability balance reported for polysulfones based on pure BPA, BPA–PSF, the copolymers show a balance that moves in the direction of higher selectivity with small losses in the permeability of the fastest gas. From the glass transition temperature determinations, it is observed that the incorporation of BN in the repeating unit of BPA–PSF inhibits large‐scale segmental motions that are reflected in reductions in the diffusivity coefficients for all gases. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 226–231, 2004     

A Uniformly Oriented MFI Membrane for Improved CO2 Separation

Membrane separation of CO₂ from natural gas, biogas, synthesis gas, and flu gas is a simple and energy‐efficient alternative to other separation techniques. But results for CO₂‐selective permeance have always been achieved by randomly oriented and thick zeolite membranes. Thin, oriented membranes have great potential to realize high‐flux and high‐selectivity separation of mixtures at low energy cost. We now report a facile method for preparing silica MFI membranes in fluoride media on a graded alumina support. In the resulting membrane straight channels are uniformly vertically aligned and the membrane has a thickness of 0.5 μm. The membrane showed a separation selectivity of 109 for CO₂/H₂ mixtures and a CO₂ permeance of 51×10^?7 mol m^?2 s^?1 Pa^?1 at ?35 °C, making it promising for practical CO₂ separation from mixtures.     

Gas sorption and transport in polysulfone

The sorption and transport of CO₂, CH₄, Ar, and N₂ were measured in a melt-extruded film of polysulfone at 35°C. The results are interpreted in terms of the dual sorption and mobility models and compared to the structurally similar glassy polycarbonate. In addition, sorption measurements were made on specimens with various processing and treatment histories including porous membranes prepared by water coagulation of concentrated polysulfone solutions in DMF and THF. The sorption capacity for CO₂ varied considerably with the history of the specimen.     

Surface Modification of Polyimide Membranes by Diamines for H2 and CO2 Separation

Summary: The separation of H₂/CO₂ is technologically important to produce the next generation fuel source, hydrogen, from synthesis gas. However, the separation efficiency achieved by polymeric membranes is usually very low because of both unfavourable diffusivity selectivity and solubility selectivity between H₂ and CO₂. A series of novel diamino‐modified polyimides has been discovered to enhance the separation capability of polyimide membranes especially for H₂ and CO₂ separation. Both pure gas and mixed gas tests have been conducted. The ideal H₂/CO₂ selectivity in pure gas tests is 101, which is far superior to other polymeric membranes and is well above the Robeson's upper‐bound curve. Mixed gas tests show an ideal selectivity of 42 for the propane‐1,3‐diamine‐modified polyimide. The lower selectivity is a result of the sorption competition between H₂ and the highly condensable CO₂ molecules. However, both pure gas and mixed gas data are better than other polymeric membranes and above the Robeson's upper‐bound curve. It is evident that the proposed modification methods can alter the physicochemical structure of polyimide membranes with superior separation performance for H₂ and CO₂ separation.

Both pure gas and mixed gas separation properties of H₂/CO₂ for membranes derived from 6FDA‐durene with respect to the upper‐bound curve.     

Revealing the Transient Concentration of CO2 in a Mixed‐Matrix Membrane by IR Microimaging and Molecular Modeling

Through IR microimaging the spatially and temporally resolved development of the CO₂ concentration in a ZIF‐8@6FDA‐DAM mixed matrix membrane (MMM) was visualized during transient adsorption. By recording the evolution of the CO₂ concentration, it is observed that the CO₂ molecules propagate from the ZIF‐8 filler, which acts as a transport “highway”, towards the surrounding polymer. A high‐CO₂‐concentration layer is formed at the MOF/polymer interface, which becomes more pronounced at higher CO₂ gas pressures. A microscopic explanation of the origins of this phenomenon is suggested by means of molecular modeling. By applying a computational methodology combining quantum and force‐field based calculations, the formation of microvoids at the MOF/polymer interface is predicted. Grand canonical Monte Carlo simulations further demonstrate that CO₂ tends to preferentially reside in these microvoids, which is expected to facilitate CO₂ accumulation at the interface.     

Molecularly Engineered 6FDA‐Based Polyimide Membranes for Sour Natural Gas Separation

Glassy polyimide membranes are attractive for industrial applications in sour natural gas purification. Unfortunately, the lack of fundamental understanding of relationships between polyimide chemical structures and their gas transport properties in the presence of H₂S constrains the design and engineering of advanced membranes for such challenging applications. Herein, 6FDA‐based polyimide membranes with engineered structures were synthesized to tune their CO₂/CH₄ and H₂S/CH₄ separation performances and plasticization properties. Under ternary mixed sour gas feeds, controlling polymer chain packing and plasticization tendency of such polyimide membranes via tuning the chemical structures were found to offer better combined H₂S and CO₂ removal efficiency compared to conventional polymers. Fundamental insights into structure–property relationships of 6FDA‐based polyimide membranes observed in this study offer guidance for next generation membranes for sour natural gas separation.     

Comparison of three models for permeation of CO2/CH4 mixtures in poly(phenylene oxide)

Two models for the permeability of pure gases have been extended to include binary gas mixtures. The first is an extension of a pure gas permeability model, proposed by Petropoulos, which is based on gradients of chemical potential. This model predicts the permeability of components in a gas mixture solely on the basis of competition for sorption sites within the polymer matrix. The second mixed gas model follows an earlier analysis by Barrer for pure gases which includes the effects of saturation of Langmuir sites on the diffusion as well as the sorption processes responsible for permeation. This generalized “competitive sorption/diffusion” model includes the effect of each gas component on the sorption and diffusion of the other component in the mixture. The flux equations from these two models have been solved numerically to predict the permeability of gas mixtures on the basis of pure gas sorption and transport parameters. Both the mixed gas Petropoulos and competitive sorption/diffusion model predictions are compared with predictions from the earlier simple competitive sorption model based on gradients of concentration. An analysis of all three models is presented for the case of CO₂/CH₄ permeability in poly(phenylene oxide) (PPO). As expected, the competitive sorption/diffusion model predicts lower permeability than either of the models which consider only competitive sorption effects. The permeability depression of both CO₂ and CH₄ predicted by the competitive sorption/diffusion model is roughly twice that predicted by the competitive sorption model, whereas the mixed gas Petropoulos model predictions for both gases lie between the other two model predictions. For the PPO/CO₂/CH₄ system, the methane permeability data lie above the predictions of all three models, whereas CO₂ data lie below the predictions of all models. Consequently, the competitive sorption/diffusion model gives the most accurate prediction for CO₂, while the simple competitive sorption model is best for methane. The effects of mixed gas sorption, fugacity, and CO₂-induced dilation were considered and do not explain the inaccuracies of any of the models. The relatively small errors in mixed gas permeability predictions using either of the three models are likely to be related to “transport plasticization” of PPO owing to high levels of CO₂ sorption and its effect on polymer segmental motions and gas diffusivity.     

Pebax/TSIL blend thin film composite membranes for CO_2 separation

In this study a thin film composite (TFC) membrane with a Pebax/Task-specific ionic liquid (TSIL) blend selective layer was prepared. Defect-free Pebax/TSIL layers were coated successfully on a polysulfone ultrafiltration porous support with a polydimethylsiloxane (PDMS) gutter layer. Different parameters in the membrane preparation (e.g. concentration, coating time) were investigated and optimized. The morphology of the membranes was studied by scanning electron microscopy (SEM), while the thermal properties and chemical structures of the membrane materials were investigated by thermo-gravimetric analyzer (TGA), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). The CO₂ separation performance of the membrane was evaluated using a mixed gas permeation test. Experimental results show that the incorporation of TSIL into the Pebax matrix can significantly increase both CO₂ permeance and CO₂/N₂ selectivity. With the presence of water vapor, the membrane exhibits the best CO₂/N₂ selectivity at a relative humidity of around 75%, where a CO₂ permeance of around 500 GPU and a CO₂/N₂ selectivity of 46 were documented. A further increase in the relative humidity resulted in higher CO₂ permeance but decreased CO₂/N₂ selectivity. Experiments also show that CO₂ permeance decreases with a CO₂ partial pressure increase, which is considered a characteristic in facilitated transport membranes.     

Novel fixed‐site–carrier polyvinylamine membrane for carbon dioxide capture

Fixed‐site–carrier membranes were prepared for the facilitated transport of CO₂ by casting polyvinylamine (PVAm) on various supports, such as poly(ether sulfone) (PES), polyacrylonitrile (PAN), cellulose acetate (CA), and polysulfone (PSO). The cast PVAm on the support was crosslinked by various methods with glutaraldehyde, hydrochloric acid, sulfuric acid, and ammonium fluoride. Among the membranes tested, the PVAm cast on polysulfone and crosslinked by ammonium fluoride showed the highest selectivity of CO₂ over CH₄ (>1000). The permeance of CO₂ was then measured to be 0.014 m³ (STP)/(m² bar h) for a 20 μm thick membrane. The effect of the molecular weight of PVAm and feed pressure on the permeance was also investigated. The selectivity increased remarkably with increasing molecular weight and decreased slightly with increased pressure in the range of 1 to 4 bar. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4326–4336, 2004     

Rapid Selective Electrocatalytic Reduction of Carbon Dioxide to Formate by an Iridium Pincer Catalyst Immobilized on Carbon Nanotube Electrodes

An iridium pincer dihydride catalyst was immobilized on carbon nanotube‐coated gas diffusion electrodes (GDEs) by using a non‐covalent binding strategy. The as‐prepared GDEs are efficient, selective, durable, gas permeable electrodes for electrocatalytic reduction of CO₂ to formate. High turnover numbers (ca. 54 000) and turnover frequencies (ca. 15 s^?1) were enabled by the novel electrode architecture in aqueous solutions saturated in CO₂ with added HCO₃^?.     

Mixed Dimensional Nanostructure (UiO-66-Decorated MWCNT) as a Nanofiller in Mixed-Matrix Membranes for Enhanced CO2/CH4 Separation

Mixed-matrix membranes (MMMs) with combination of two distinct dimensional nanofillers (such as 1D-3D, 2D-3D, or 3D-3D, etc.) have drawn special attention for gas separation applications due to their concerted effects on gas permeation and mechanical properties. An amine-functionalized 1D multiwalled carbon nanotube (NH₂-MWCNT) with exceptional mechanical strength and rapid gas transport was crosslinked with an amine-functionalized 3D metal-organic framework (UiO-66-NH₂) with high CO₂ affinity in a Schiff base reaction. The resultant crosslinked mixed-dimensional nanostructure was used as a nanofiller in a polysulfone (PSf) polymer matrix to explore the underlying synergy between 1D and 3D nanostructures on the gas separation performance of MMMs. Cross-sectional scanning electron microscopy and mapping revealed the homogenous dispersion of UiO-66@MWCNT in the polymer matrix. The MMM containing 5.0 wt. % UiO-66@MWCNT demonstrated a superior permeability 8.3 Barrer as compared to the 4.2 Barrer of pure PSf membrane for CO₂. Moreover, the selectivity (CO₂/CH₄) of this MMM was enhanced to 39.5 from the 28.0 observed for pure PSf under similar conditions of pressure and temperature.     

Dual mode model for mixed gas permeation of CO2, H2, and N2 through a dry chitosan membrane

Dry chitosan is an excellent candidate for facilitated transport membranes that can be utilized in industrial applications, such as fuel cell operations and other purification processes. This article is the first to report temperature effects on transport properties of CO₂, H₂, and N₂ in a gas mixture typical of such applications. At a feed pressure of 1.5 atm, CO₂ permeabilities increased (0.381–26.1 barrers) at temperatures of 20–150 °C with decreasing CO₂/N₂ (19.7–4.55) and CO₂/H₂ (3.14–1.71) separation factors. The pressure effect on solubilities and permeabilities were fitted to the extended dual mode model and its corresponding mixed gas permeation model. The dual mode and transport parameters, the sorption heats and the activation energies of Henry's and Langmuir's regimes and their pre‐exponential parameters were determined. The Langmuir's capacity constants were utilized to estimate chitosan's glass transition temperature (CO₂: 172 °C, N₂: 175 °C, and H₂: 171 °C). The activation energies of diffusion in the Henry's law and Langmuir regimes were dependent on the collision diameter of the gases. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2620–2631, 2007     

Carbon Molecular Sieve Membrane Preparation by Economical Coating and Pyrolysis of Porous Polymer Hollow Fibers

Dip coating and pyrolysis processes are used to create multi‐layer asymmetric carbon molecular sieve (CMS) hollow fiber membranes with excellent gas separation properties. Coating of an economical engineered support with a high‐performance polyimide to create precursor fibers with a dense skin layer reduces material cost by 25‐fold compared to monolithic precursors or ceramic supports. CMS permeation results with CO₂/CH₄ (50:50) mixed gas feed show attractive CO₂/CH₄ selectivity of 58.8 and CO₂ permeance of 310 GPU at 35 °C.     

Plasticization of ultra-thin polysulfone membranes by carbon dioxide

Plasticization of gas separation membranes by carbon dioxide permanently alters their performance and increases the possibility of membrane failure. This is amplified in ultra-thin composite membranes, where the active polymeric layer is less than 2 μm. Here, the plasticization influence of CO₂ is measured on ultra-thin polysulfone composite membranes for a range of active layer thicknesses, at four temperatures. The resulting permeability–pressure isotherms demonstrate plasticization occurs for all thicknesses at pressures lower than has been reported for dense membranes. These isotherms were quantitatively fitted with an expanded dual-sorption model that takes into account plasticization of the membrane. The plasticization potential of CO₂ for polysulfone was found to increase with reduced active layer thickness. Similarly, the plasticization potential of CO₂ was found to decrease with temperature. These results are consistent with similar research that shows that thin films behave differently to dense membranes.     

Gas transport in polymers based on bisphenol-A

Permeation measurements for CO₂, CH₄, O₂, N₂, and He were made with three polymers based on bisphenol-A, namely a polyhydroxyether, a polyetherimide, and a polyarylate. Measurements were also made for CO₂ and CH₄ in polysulfone. The data for CO₂, CH₄, and N₂ plus previous data for these gases in polycarbonate and polysulfone were combined with equilibrium gas sorption data and analyzed with the dual mode/partial immobilization model and the more recent gas-polymer-matrix model. A comparison of the two models was done on the basis of physical interpretations of the resulting parameters. The diffusion coefficient for the Henry's law population was related to the kinetic diameter of the gas. The infinite dilution, Henry's law, and Langmuir diffusion coefficients were related to the free volume of the polymer. The work suggests a means for order-of-magnitude estimation of diffusion coefficients from polymer density and molecular structure.     

Membranes with Fast and Selective Gas‐Transport Channels of Laminar Graphene Oxide for Efficient CO2 Capture

Graphene oxide (GO) nanosheets were engineered to be assembled into laminar structures having fast and selective transport channels for gas separation. With molecular‐sieving interlayer spaces and straight diffusion pathways, the GO laminates endowed as‐prepared membranes with excellent preferential CO₂ permeation performance (CO₂ permeability: 100 Barrer, CO₂/N₂ selectivity: 91) and extraordinary operational stability (>6000 min), which are attractive for implementation of practical CO₂ capture.     

Metal‐Substituted Zeolitic Imidazolate Framework ZIF‐108: Gas‐Sorption and Membrane‐Separation Properties

A series of dual‐metal zeolitic imidazolate framework (ZIF) crystals with SOD and RHO topologies was synthesised by metal substitution from ZIF‐108 (Zn(2‐nitroimidazolate)₂, SOD topology) as the parent material. This was based on the concept that metal substitution of ZIF‐108 requires a much lower activation energy than homogenous nucleation owing to the metastability of ZIF‐108. In‐depth investigations of the formation processes of the daughter ZIFs indicated that the transformation of ZIF‐108 is a dissolution/heterogeneous nucleation process. Typical isostructural Co²⁺ substitution mainly occurs at the outer surface of ZIF‐108 and results in a core–shell structure. On the contrary, the Cu²⁺‐substituted ZIF has a RHO topology with a homogeneous distribution of Cu²⁺ ions in the structure. Substitution with Ni²⁺ resulted in a remarkable enhancement in adsorption selectivity toward CO₂ over N₂ by a factor of up to 227. With Co²⁺‐substituted nanoparticles as inorganic filler, a mixed matrix membrane based on polysulfone displayed greatly improved performance in the separation of H₂/CH₄, CO₂/N₂ and CO₂/CH₄.     

ZIF-8 based polysulfone hollow fiber membranes for natural gas purification

Mixed matrix membranes (MMMs) have received worldwide attention for natural gas purification due to their superior performance in terms of permeability and selectivity. The zeolitic imidazole framework-8 (ZIF-8) blended polysulfone (PSf) membranes have been fabricated for natural gas purification. ZIF-8 was selected due to its low cost, remarkable thermal and chemical stabilities, and tunable microporous structure. The neat PSf hollow fiber membrane and mixed matrix hollow fiber membranes incorporated with the various ZIF-8 loadings up to 1.25% were fabricated. The prepared membranes were evaluated using field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), atomic force microscopy (AFM), and gas separation performance. The low loading of ZIF-8 nanoparticles to the MMM improved thermal stability and glass transition temperature and yielded low surface roughness. MMMs were tested using pure gases with a significant improvement of 36% in CO₂ permeability and 28% in CO₂/CH₄ selectivity compared to the neat membrane. However, the high ZIF-8 loading reduced the separation performances. Moreover, CO₂/CH₄ selectivity decreased at elevated pressure (8 and 10 bar) due to CO₂-induced plasticization. Previously, the incorporation of ZIF-8 particles has primarily been subjected to the fabrication of flat sheet membranes, whereas this work focused on hollow fiber membranes which are rarely investigated. Hence, the promising results obtained at low feed pressure in this study demonstrated the potential of ZIF-8 based hollow fiber membrane for natural gas purification.