液态金属锂对于316L不锈钢焊接件的腐蚀行为研究

通过失重法结合SEM、金相分析等手段,研究了含焊缝的316L 不锈钢试样在350°C、0.15MPa 液态锂中500h 的静态腐蚀,并采用LIBS 结合台阶仪表征液态锂的渗入深度。结果表明,锂对含焊缝的316L 不锈钢样式的平均腐蚀速率为99.8mg·m^-2·h^-1;腐蚀深度为6.4μm;渗入深度在316L 不锈钢焊缝处为8.6μm,在母材处为4.8μm。在焊缝处锂对材料有明显的晶间腐蚀。     

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利用脉冲激光诱导击穿光谱仪(LIBS)结合SEM、EDX和维氏硬度(HV)等分析手段,分析了316L不锈钢在350℃的液态锂中静态腐蚀500h后的腐蚀特性.微观形貌分析表明:样品存在较明显的晶间腐蚀,其腐蚀层厚度约为2.7μm.硬度分析表明:腐蚀后表面硬度值约HV234.72,约是腐蚀前硬度值的0.78倍.LIBS组分分析表明:经液态锂腐蚀后的样品表面Ni、Cr等元素含量相对减少;在被腐蚀区域Li元素含量随激光击打深度的增加而减少,而Ni、Cr等元素含量与之近似呈成正比递增;母材区Li元素的渗透深度约3.5μm,约是焊缝区的0.6倍.     

316L不锈钢在静态液态锂中的腐蚀行为研究

利用脉冲激光诱导击穿光谱仪(LIBS)结合SEM、EDX和维氏硬度(HV)等分析手段,分析了316L不锈钢在350℃的液态锂中静态腐蚀500h后的腐蚀特性。微观形貌分析表明：样品存在较明显的晶间腐蚀,其腐蚀层厚度约为2.7μm。硬度分析表明：腐蚀后表面硬度值约HV234.72,约是腐蚀前硬度值的0.78倍。LIBS组分分析表明：经液态锂腐蚀后的样品表面Ni、Cr等元素含量相对减少;在被腐蚀区域Li元素含量随激光击打深度的增加而减少,而Ni、Cr等元素含量与之近似呈成正比递增;母材区Li元素的渗透深度约3.5μm,约是焊缝区的0.6倍。     

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应用SolidWorks和ANSYS软件设计了自由液态锡表面流体结构模型,计算了初始流速和热通量不同时液态锡的速度变化和温度变化,得到了流动液态锡的速度分布和温度分布。结果表明,垂直流动方向液态锡流速较为均匀,沿流动方向液态锡流速逐渐增大、液态锡液面厚度逐渐变薄。初始温度为600K的条件下,热通量为1MW·m?2时,液态锡出口温度为623.38K;热通量为5MW·m?2时,液态锡出口温度为720.18K。在相同条件下使用液态锂作为计算流体,结果表明出口处液态锂的温度低于液态锡的温度。     

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应用商业软件ANSYS CFX计算了等离子体热通量和液态锂流速对自由流动液态锂温度分布的影响。计算结果表明,导向槽中心附近液态锂温度较高,冷却水入口和出口对应位置液态锂温度最低。液态锂出口温度随着等离子体热通量的增大而线性升高,冷却水流速为1.5m·s-1,热通量分别为0.1MW·m-2和1MW·m-2时,液态锂在出口处对应的温度分别为255.3°C和458.6°C。增大液态锂流速,导向槽内液态锂的温度逐渐降低,但温度变化的幅度较小。计算结果对液态锂回路安全稳定运行提供了一定参考。     

混合氯化熔融盐的腐蚀性实验

混合氯化盐是一种非常有前途的高温传热蓄热介质.为了确定混合氯化盐传热蓄热系统适用的金属材料,本文对2520、304、321和316L四种常用不锈钢在混合氯化盐中的腐蚀情况进行了实验研究,并与混合硝酸盐的腐蚀特性进行了对比.结果表明,混合氯化熔盐比混合硝酸盐对四种不锈钢的腐蚀性要大几十倍,混合氯化盐对四种不锈钢腐蚀速率从大到小依次为316L、304、321和2520.     

HL-2M 真空室制造中的焊接与磁导率控制技术

以 HL-2M 真空室研制实践为基础,介绍了 Inconel625 材料的高气密性焊接工艺措施,该工艺措施 能有效减少焊缝漏点的出现,保证了真空室运行时的极限真空度能稳定达到 10⁻⁶Pa;另外,介绍了 316L 奥氏体 不锈钢在加工过程中的磁导率控制技术,使加工后的零部件相对磁导率保持在 μ<1.04。     

液态锡对低活化马氏体/铁素体钢CLF-1的腐蚀行为研究

采用背散射电子扫描显微镜、电子衍射能谱和X射线衍射等分析方法,研究了浸泡在300~700℃的液态锡(Sn)中24h后的低活化马氏体/铁素体钢CLF-1的腐蚀行为。研究结果表明,在所有测试温度下液态锡对CLF-1钢表面均有不同程度的腐蚀,主要腐蚀机制为化合溶解腐蚀。铬(Cr)以单质形式溶解沉淀,液态锡与铁在CLF-1钢表面反应生成由铁锡化合物构成的腐蚀层。当温度低于500℃时,腐蚀层厚度近似为一常量,约8μm,化学成分为FeSn₂。当温度高于500℃时,腐蚀层厚度随温度线性增加,腐蚀层呈双层结构,分别为CLF-1边界处的FeSn层和覆盖在其表面的FeSn₂层。     

HT-7装置液态锂限制器实验中锂的腐蚀与沉积特性的研究

在磁约束聚变等离子体装置中, 面对等离子体的第一壁将直接影响高温等离子体性能及第一壁寿命, 具有表面自我修复的、能有效抑制边界粒子再循环的液态金属锂第一壁越来越被重视, 其中液态锂第一壁与等离子体相互作用的研究尤其重要. 本文研究了HT-7装置液态锂限制器实验中锂的表面腐蚀及在装置内沉积特性、及其对等离子体性能影响. 实验表明, 当锂与等离子体相互作用较弱时, 锂以微弱的蒸发及溅射形式从表面腐蚀并进入等离子体, 表现为锂的线辐射有所增强, 等离子体内杂质水平降低, 氢再循环降低, 有利于等离子体约束性能提高; 当锂与等离子体间的相互作用比较强时, 锂主要以锂滴形式直接进入等离子体, 引起锂的辐射爆发, 最终引发等离子体放电破裂. 通过对锂斑及样品的分析发现, 锂主要沉积在限制器周围, 并且在低场侧及沿着等离子体电流方向沉积居多, 表现为极向和环向分布不均匀, 这也导致边界粒子再循环分布的不均匀. 这些实验为研究液态锂第一壁与等离子体相互作用, 分析液态锂第一壁在托卡马克装置上应用具有重要参考意义.     

强流脉冲离子束辐照对不锈钢耐腐蚀性能的影响

 利用强流脉冲离子束（HIPIB）对316L不锈钢进行了表面辐照处理,研究了HIPIB辐照对其在0.5mol/L H2SO4溶液中电化学腐蚀性能的影响。极化曲线测量结果表明,HIPIB辐照能够显著提高316L的抗腐蚀性能,自腐蚀电流对辐照次数的依赖性与自腐蚀电位相比明显较强。采用扫描电子显微镜（SEM）、X射线衍射（XRD）和电子探针（EPMA）分析辐照后试样表面形貌、表面层相结构和元素分布的变化。结果表明：HIPIB辐照使试样表面光滑化,表面层产生择优取向,且发生了杂质元素的选择性烧蚀,是316L不锈钢耐电化学腐蚀性能得以提高的主要原因。     

Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy

Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al_0.1CoCrFeNi HEA in two different media: distilled water with and without 3.5 wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al_0.1CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA.     

The effect of TiN nanoparticles deposition with different number of shots on SS316L by plasma focus device

In this paper, we present the result of TiN nanocrystalline deposition on SS316L, using a 4 kJ plasma focus (PF) device for 10, 20, and 30 focus shots. The effect of different number of focus shots on micro-structural changes of thin film is characterized by field emission scanning electron microscope. Existence of grains in different size confirms the formation of TiN nanocrystals on the surface of SS316L substrate. X-ray diffraction (XRD) reveals the formation of a nanocrystalline titanium nitride coating on the surface of SS316L samples. The crystalline size of TiN obtained from XRD data is strongly dependent on the number of focus shots. Thickness of the elements found on the surface of the treated sample that obtain by Rutherford backscattering spectroscopy (RBS) analysis is in the range of 150×10¹⁵?200×10¹⁵ atoms/cm². All the existence elements in the coated samples are identified by Particle Induced X-ray Emission (PIXE) spectra. Investigation on the corrosion resistance of TiN coatings was performed using an electrochemical potentiodynamic polarization. Our results suggest that TiN nanocrystalline implantation with proper ion fluences using PF can significantly improve the corrosion resistance of SS316L.     

Surface characterisation and electrochemical behaviour of porous titanium dioxide coated 316L stainless steel for orthopaedic applications

Porous titanium dioxide was coated on surgical grade 316L stainless steel (SS) and its role on the corrosion protection and enhanced biocompatibility of the materials was studied. X-ray diffraction analysis (XRD), atomic force microscopy (AFM), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDAX) were carried out to characterise the surface morphology and also to understand the structure of the as synthesised coating on the substrates. The corrosion behaviour of titanium dioxide coated samples in simulated body fluid was evaluated using polarisation and impedance spectroscopy studies. The results reveal that the titanium dioxide coated 316L SS exhibit a higher corrosion resistance than the uncoated 316L SS. The titanium dioxide coated surface is porous, uniform and also it acts as a barrier layer to metallic substrate and the porous titanium dioxide coating induces the formation of hydroxyapatite layer on the metal surface.     

过渡层厚度对Be/CuCrZr热等静压连接性能影响

在铍上用物理气相沉积(PVD)镀上10μmTi 和10μmCu,再添加不同厚度的(分别为0.00mm、0.25mm、 0.50mm、0.75mm、1.00mm)无氧铜作为中间过渡层,与CuCrZr/316L(N)复合板基座铜合金侧通过热等静压连接。采用光学显微镜、扫描电镜(SEM)与电子探针(EPMA)、X 射线衍射仪(XRD)、剪切试验等方法确定了界面组织与性能。试验结果表明：各厚度无氧铜模块连接成功,界面无裂纹、空洞等缺陷,钛铜间出现三层明显的反应层,分别为CuTi₂、CuTi 以及Cu₄Ti。添加无氧铜厚度越大,剪切强度越大。     

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Beryllium (PVD coated on Ti, 10μm, Cu, 10μm), different thickness of oxygen-free cooper (OFC) sheets as transitionlayer and CuCrZr/316L(N) explosive bi-metallic plates are bonded by hot isostatic pressing (HIP), optical microscope, scanning electron microscope(SEM), Electron Probe Micro-analyzer(EPMA), X-ray diffraction( XRD), shearing tests are used to verify the diffusion bonding performance. Results turn out to be all kinds of mock-ups successfully bonded, no any cracks have been found in the diffusion bonding interface, three different kinds of diffusion layers are found between titanium and copper which are CuTi₂??CuTi and Cu₄Ti, respectively. The thicker of the OFC layer is, the better the shearing testing performance is.     

New route to form micro-pores on 316L stainless steel surface

In order to seek an effective way for preventing restenosis after coronary stent implantation, a proposal of increasing the amount of loaded drug without changing the size of struts was given. Thereafter, a process of fabricating in-situ formed sub-micro-pores on 316L stainless steel (316L SS) was demonstrated. An aluminum thin film was deposited by magnetron sputtering on a 316L substrate. The aluminum film was then anodized in different acids (0.3 M oxalic and 10 vol.% sulfuric) by regulating direct current power supply. Through an appropriate chemical dissolution, the anodic alumina film was removed and the underlying porous 316L was obtained. The morphology of the porous 316L surface was examined by scanning electron microscope and the composition of the pores was investigated by energy dispersive X-ray analysis. The corrosion behavior of the porous 316L was evaluated by the polarization measurement. The results indicate that the shape and size of pores could be affected evidently by the acids used in anodization. The pores density is found to change with variation of the applied voltage in anodization. The corrosion current of the anodized specimens decrease and the corrosion voltage increase, compared with the untreated specimens.