Copolymerization of propylene with 1,3‐butadiene using isospecific zirconocene catalysts

Poly(propylene‐ran‐1,3‐butadiene) was synthesized using isospecific zirconocene catalysts and converted to telechelic isotactic polypropylene by metathesis degradation with ethylene. The copolymers obtained with isospecific C₂‐symmetric zirconocene catalysts activated with modified methylaluminoxane (MMAO) had 1,4‐inserted butadiene units ( 1,4‐BD ) and 1,2‐inserted units ( 1,2‐BD ) in the isotactic polypropylene chain. The selectivity of butadiene towards 1,4‐BD incorporation was high up to 95% using rac‐dimethylsilylbis(1‐indenyl)zirconium dichloride (Cat‐A)/MMAO. The molar ratio of propylene to butadiene in the feed regulated the number‐average molecular weight (M_n) and the butadiene contents of the polymer produced. Metathesis degradations of the copolymer with ethylene were conducted with a WCI₆/SnMe₄/propyl acetate catalyst system. The ¹H NMR spectra before and after the degradation indicated that the polymers degraded by ethylene had vinyl groups at both chain ends in high selectivity. The analysis of the chain scission products clarified the chain end structures of the poly(propylene‐ran‐1,3‐butadiene). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5731–5740, 2007     

Living syndiospecific polymerization of propylene promoted by C1‐symmetric titanium complexes activated by dried MAO

A series of C₁‐symmetric titanium complexes with both salicylaldiminato and β‐enaminoketonato as the ligands have been synthesized and investigated as the catalysts for propylene polymerization. In the presence of dried methylaluminoxane (dMAO), the complex with bulky substituent tert‐butyl ortho to alkyl oxygen can promote living polymerization of propylene with improved catalytic activity at ambient temperature, producing high molecular weight syndiotactic polypropylenes (rrrr 90.2%) with narrow molecular weight distributions (M_w/M_n = 1.07–1.22), via a propagation of 1,2‐insertion of monomer and chain‐end control of stereoselectivity. The propagation of polymer chain is completely different from that mediated by FI catalysts (the titanium complexes with phenoxy‐imine chelate ligands) which favor 2,1‐insertion of monomer. The interaction between a fluorine and a β‐hydrogen of a growing polymer chain, negligible chain transfer to monomer and dMAO without any free AlMe₃ were responsible for the achievement of living propylene polymerization. The substituent ortho to alkyl oxygen determined the stereo structure of the resultant polypropylene. In the case of less steric congested complexes with two nonequivalent coordination positions, the growing polymer chain might swing back to the favorite coordination position (site‐epimerization), forming m dyads regioirregular units. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

α‐keto‐β‐diimine nickel‐catalyzed olefin polymerization: Effect of ortho‐aryl substituents and preparation of stereoblock copolymers

A series of α‐keto‐β‐diimine nickel complexes (Ar‐N = C(CH₃)‐C(O)‐C(CH₃)=N‐Ar)NiBr₂; Ar = 2,6‐R‐C₆H₃‐, R = Me, Et, iPr, and Ar = 2,4,6‐Me₃‐C₆H₃‐) was prepared. All corresponding ligands are unstable even under an inert atmosphere and in a freezer. Stable copper complex intermediates of ligand synthesis and ethyl substituted nickel complex were isolated and characterized by X‐ray. All nickel complexes were used for the polymerization of ethene, propylene, and hex‐1‐ene to investigate their livingness and the extent of chain‐walking. Low‐temperature propene polymerization with less bulky ortho‐substituents was less isospecific than the one with isopropyl derivative. Propene stereoblock copolymers were prepared by iPr derivative combining the polymerization at low temperature to prepare isotactic polypropylene (PP) block and at a higher temperature, supporting chain‐walking, to obtain amorphous regioirregular PP block. Alternatively, a copolymerization of propene with ethene was used for the preparation of amorphous block. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2440–2449     

Mimicking Ziegler‐Natta Catalysts in Homogeneous Phase, 1. C2‐Symmetric Octahedral Zr(IV) Complexes with Tetradentate [ONNO]‐Type Ligands

Results of propene polymerization in the presence of two known octahedral C₂‐symmetric Zr complexes bearing tetradentate [ONNO]‐type ligands are reported for the first time. Depending on the steric hindrance at the active metal, isotactic site‐controlled or weakly syndiotactic chain‐end‐controlled polymers were obtained, in both cases via highly regioselective 1,2 (primary) monomer insertion. In this respect, the complexes mimic the behavior of the active Ti species on the surface of the heterogeneous Ziegler‐Natta catalysts of which they might represent good structural models.     

Polymerization of 4‐methylpentene and vinylcyclohexane by amine bis(phenolate) titanium and zirconium complexes

The polymerization of the substituted olefins 4‐methylpentene and vinylcyclohexane by dibenzyl titanium and zirconium complexes of three amine bis(phenolate) ligands is reported. The ligands featured a dimethylamino side‐arm donor and either electron‐withdrawing (Cl and Br) or methyl phenolate substituents. After activation with B(C₆F₅)₃, the zirconium catalysts exhibited a higher activity than the titanium catalysts toward these bulky olefins. Very high weight‐average molecular weight poly(4‐methylpentene) was obtained with the zirconium catalysts. The zirconium catalysts were employed in 1‐hexene polymerization, and their activity was found to be the highest ever reported for catalysts of the amine bis(phenolate) family. The catalysts featuring methyl phenolate substituents showed a higher activity toward these substituted olefins than the electron‐poor catalysts; this trend was opposite to their activity toward 1‐hexene. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1136–1146, 2006     

Manganese‐based transition metal complexes as new catalysts for olefin polymerizations

Three manganese complexes, Mn(acac)₃ (acac = acetylacetonate), Cp₂Mn (Cp = cyclopentadienyl), and Mn(salen)Cl [salen = 1,2‐cyclohexanediamino‐N,N′‐bis(3,5‐dit‐butyl‐salicylidene)], were used for ethylene and propylene polymerizations. These complexes, in combination with an alkylaluminum cocatalyst such as methylaluminoxane (MAO) or diethyl aluminum chloride (AlEt₂Cl), could promote ethylene polymerizations that yielded extremely high molecular weight linear polymers, but were inactive for propylene polymerizations. The counterparts supported on MgCl₂ showed activities even for propylene polymerizations and had remarkably enhanced activities for ethylene polymerizations. In the presence of an electron donor such as ethylbenzoate, the MgCl₂‐supported manganese‐based catalysts yielded a highly isotactic polypropylene with a high molecular weight. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3733–3738, 2001     

Stereospecific polymerization of 1‐hexene catalyzed by ansa‐metallocene/methylaluminoxane systems under high pressures

Stereospecific polymerization of 1‐hexene under high pressures (up to 1,000 MPa = ca. 10,000 atm) using metallocene/methylaluminoxane (MAO) catalysts was investigated. Several C₂‐symmetric ansa‐metallocenes, their meso‐isomers, and two C_s‐symmetric ansa‐metallocenes were employed as catalyst precursors. In the course of this study, novel C₂‐symmetric germylene‐bridged ansa‐metallocenes, (rac‐[Me₂Ge(η⁵‐C₅H‐2,3,5‐Me₃)₂MCl₂] (M = Zr, rac‐4a; M = Hf, rac‐4b), have been prepared. High pressures induced enhancement of the catalytic activity and the molecular weight of the polymers in most of the catalysts. The maximum of both the catalytic activity and the molecular weight of the polymers was mostly observed at 100–500 MPa in each catalyst, although the enhanced ratio was smaller than that observed for nonbridged metallocenes. Isospecificity of the C₂‐symmetric ansa‐metallocene catalysts was essentially maintained even under high pressure. Highly isotactic polyhexene ([mmmm] = 91.6%) with very high molecular weight (M_w = 2,360,000) was achieved by rac‐4b under 250 MPa. High pressures slightly decreased syndiotacticity when the C_s‐symmetric ansa‐metallocene, isopropylidene(1‐η⁵‐cyclopentadienyl)(9‐η⁵‐fluorenyl)zirconium dichloride 5, was employed. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 283–292, 1999     

Active center determinations on MgCl2‐supported fourth‐ and fifth‐generation Ziegler–Natta catalysts for propylene polymerization

Active center determinations on different Ziegler–Natta polypropylene catalysts, comprising MgCl₂, TiCl₄, and either a diether or a phthalate ester as internal donor, have been carried out by quenching propylene polymerization with tritiated ethanol, followed by radiochemical analysis of the resulting polymers. The purpose of this study was to determine the factors contributing to the high activities of the catalyst system MgCl₂/TiCl₄/diether—AlEt₃. Active center contents (C*) in the range 2–8% (of total Ti present) were measured and a strong correlation between catalyst activity and active center content was found, indicating that the high activity of the diether‐containing catalysts is due to an increased proportion of active centers rather than to a difference in propagation rate coefficients. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1635–1647, 2006     

Microstructure of metallocene isotactic propylene‐co‐1‐pentene‐co‐1‐hexene terpolymers

This study aims at characterizing in depth the microstructure of propylene‐co‐1‐pentene‐co‐1‐hexene terpolymers, which have been recently reported to develop the isotactic polypropylene δ trigonal polymorph when the total comonomer content is high enough. Such a specific crystalline form had been only reported so far in the analogous copolymers containing either 1‐pentene or 1‐hexene. A comparative ¹³C NMR study in solution of the aforementioned terpolymers and copolymers allows asserting the random insertion of both comonomers during chain growth under the polymerization conditions used. The reaction parameters, mainly catalyst and temperature, have been chosen for the purpose of assuring relatively high molar mass polymers. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2537–2547     

Chain “stationary” insertion mechanism and production of isotactic polypropylene with C 1 symmetric catalyst systems

In this contribution, the stereochemistry of propylene insertion/propagation reactions with a variety of C ₁ symmetric metallocene catalysts, containing bridged cyclopentadienyl-fluorenyl ligand for the preparation of highly stereoregular polypropylene is presented. The impact of the distal substitutent’s size and composition and changes that the catalytic sites undergo upon such substitution is elaborated. A comprehensive mechanism is proposed to explain the resulting catalytic changes that bring about the irreversible C _s/C ₁ site transformation and tactic behavior inversion. Furthermore the cyclopentadienyl’s combined distal/proximal and fluorenyl’s frontal substituent effects on molecular weight, regio-, and stereoregularity of the final polymers are discussed. Finally, stereoselectivities of C ₂ and C ₁ symmetric catalyst systems are compared. It is shown that current high performance C ₁ symmetric catalyst systems with central site chirality can be isotactic selective as well or even better in certain aspects than the C ₂ symmetric bridged bisindenyl-based metallocene catalysts. The text was submitted by the authors in English.     

Unconstrained geometry complexes: Ethylene/α‐olefin copolymerizations with a tetramethyldisilyl‐bridged Cp‐amido titanium complex

A new disilyl‐bridged complex, [(N‐tert‐butylamido)(3‐indenyl)tetramethyldisilyl]titanium dichloride ( 3 ), was synthesized and activated with methylaluminoxane (MAO) for propylene homopolymerization and ethylene/propylene and ethylene/1‐hexene copolymerizations. A polypropylene with a slight isotactic enrichment was obtained. The number of regioerrors present in the polypropylene was somewhat smaller than that found in most polypropylenes made from monosilyl‐bridged [(N‐tert‐butylamido)(3‐indenyl)dimethylsilyl]titanium dichloride. The regioerrors detected in the copolymers obtained from 3 /MAO were on the order of the amounts observed in polymers made with the monosilyl‐bridged constrained geometry catalysts. Ethylene copolymers of propylene and 1‐hexene had random sequence distributions and showed significant comonomer incorporation. Because of the presence of regioerrors, a modified method for determining the monomer composition and sequence distribution was developed from the direct measurement of the monomer content from the number of methylene and methine carbons per polymer chain, regardless of propylene inversion. An estimate of the error in the copolymerization reactivity ratio determination for regioirregular ethylene/α‐olefin copolymers was obtained by the calculation of the reactivity ratios from monomer dyad sequences, with consideration given to the contribution of major regioirregular sequences. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3840–3851, 2005     

Polymerization of isoprene with η5‐C5H4(tert‐Bu)TiCl3/MAO catalyst

cis‐Selective polymerizations of isoprene with the catalysts composed of η⁵‐C₅H₄(R)TiCl₃ (1; R?H, 2 ; tert‐Bu) and methylaluminoxane were investigated. Both catalysts showed remarkable catalytic activities for the polymerization of isoprene. The polymerization activities were strongly affected by the substituent introduced on cyclopentadienyl ring. Introduction of bulky tert‐butyl group was found to be effective for enhancement of polymerization activity, but the cis‐content of polyisoprene prepared by the 2 /MAO catalyst was lower than that by 1 /MAO catalyst. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1841–1844, 2004     

A “Mitsubishi emblem” tetrauclear aluminum complex containing two unsymmetric N2O2‐ligands and a symmetric NO3‐ligand as initiator for polymerization of rac‐lactide

A novel hydroxy‐, methoxy‐, and phenoxy‐bridge “Mitsubishi emblem” tetranuclear aluminum complex ( 1 ) is synthesized from an unsymmetric amine‐pyridine‐bis(phenol) N₂O₂‐ligand (H₂L¹) and a symmetric amine‐tris(phenol) NO₃‐ligand (H₂L²). Two same configuration chiral nitrogen atoms are formed in the tetranuclear Al complex upon coordination of the unsymmetric tertiary amine ligand to central Al. Complex 1 initiates controlled ring‐opening polymerization (ROP) of rac‐lactide and afford polylactide (PLA) with narrow molecular weight distributions (M_w/M_n = 1.05–1.19). The analysis of ¹H NMR spectra of the oligomer indicates that the methoxy group is the initiating group and the ring‐opening polymerization of lactide follows a coordination‐insertion mechanism. The Homonuclear decoupled ¹H NMR spectroscopy suggests the isotactic‐rich chains is preferentially formed in PLA. The study on kinetics of the ROP of lactide reveals the homopropagation rate is higher than the cross‐propagation rate, which is in agreement with the observed isotactic selectivity in the ROP of rac‐lactide. The stereochemistry of the polymerization was also supported by activation parameters. The introduction of unsymmetric ligand H₂L¹ has an effect on stereoslectivity of polymerization. This result may be of interest for the design of multinuclear metal complex catalysts containing functionalized ligands. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2084–2091     

Synthesis of branched polypropylene with isotactic backbone and atactic side chains by binary iron and zirconium single‐site catalysts

This article reports the use of a binary single‐site catalyst system for synthesizing comb‐branched polypropylene samples having isotactic polypropylene (iPP) backbones and atactic polypropylene (aPP) side chains from propylene feedstock. This catalyst system consisted of the bisiminepyridine iron catalyst {[2‐ArN?C(Me)]₂C₅H₃N}FeCl₂ [Ar = 2,6‐C₆H₃(Me)₂] ( 1 ) and the zirconocene catalyst rac‐Me₂Si(2‐MeBenz[e]Ind)₂ZrCl₂ ( 2 ). The former in situ generated 1‐propenyl‐ended aPP macromonomer, whereas the latter incorporated the macromonomer into the copolymer. The effects of reaction conditions, such as the catalyst addition procedure and the ratio of 1 / 2 on the branching frequency, were examined. Copolymer samples having a branching density up to 8.6 aPP side chains per 1000 iPP monomer units were obtained. The branched copolymers were characterized by ¹³C NMR and differential scanning calorimetry. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1152–1159, 2003     

Synthesis and properties of star polymers with a C5‐symmetric bowl‐shaped aromatic core

We report the synthesis and properties of star polymers with a C₅‐symmetric aromatic core. For this, corannulene‐based penta‐substituted polymerization initiators were synthesized. These initiators were then used to polymerize cyclic ester and styrenic monomers via ring opening polymerization and free radical polymerization methods, respectively. Preliminary results suggest that these novel polymers can interact with fullerene, C₆₀, and the degree of interaction can be tuned by the chemical nature of the solvent. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Tacticity of poly‐α‐olefins from poly‐1‐hexene to poly‐1‐octadecene

A systematic study of the influence of the α‐olefin size, the catalyst stereospecificity and the reaction temperature was done on the catalytic activity and tacticity of poly‐α‐olefins from 1‐hexene to 1‐octadecene. The metallocenes used were rac‐Et[Ind₂]ZrCl₂ ( 1 ) and Me₂C[Cp(9‐Flu)]ZrCl₂ ( 2 ) to obtain isotactic and syndiotactic polyolefins. Some catalysts giving atactic polymers were also used in order to study all the possible ¹³C NMR pentades. Catalytic activities increased and isotacticity and syndiotacticity decreased with temperature, but no real trend was found with the α‐olefin size. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4744–4753, 2005     

Copolymerization of propylene and disubstituted diallylsilanes involving intramolecular cyclization with stereoselective zirconocene catalysts

The copolymerization of propylene and disubstituted diallylsilanes [(CH₂ ?CH? CH₂? )₂R₂Si (R = CH₃ or C₆H₅)] was investigated with isoselective and syndioselective zirconocene catalysts with methylaluminoxane as a cocatalyst. The syndioselective catalyst showed a higher reactivity for disubstituted diallylsilanes than the isoselective catalysts. Diallyldimethylsilane was incorporated into the polymer chain via cyclization insertion preferentially and formed 3,5‐disubstituted dimethylsilacyclohexane units in the polypropylene main chain. In the copolymerization with diallyldiphenylsilane, diallyldiphenylsilane was copolymerized via both cyclization insertion and 1,2‐insertion, which formed a pendant allyl group. The structures of isolated silacyclohexane units, determined by ¹³C NMR and distortionless enhancement by polarization transfer spectroscopy, proved that the 1,2‐insertion of diallylsilanes proceeded with enantiomorphic site control; however, the diastereoselectivity of the cyclization reaction was independent of the stereoselectivity of the catalysts used, and cis‐silacyclohexane units were mainly formed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6083–6093, 2006     

Elaboration of rac‐Like Active Species from Lewis Base Functionalized Unbridged Zirconocenes for Isospecific Propylene Polymerization

A series of ortho or meta Lewis base functionalized unbridged zirconocenes, [{1‐(E_n‐Ph)‐3,4‐Me₂C₅H₂}₂ZrCl₂] (E=NMe₂, OMe; n=1, 2), and a half‐functionalized zirconocene, [{1‐(p‐Me₂NC₆H₄)‐3,4‐Me₂C₅H₂}{1‐(p‐tolyl)‐3,4‐Me₂C₅H₂}ZrCl₂], were prepared. The crystal structures of these compounds determined by X‐ray diffraction revealed the presence of only C₂‐symmetric rac‐like isomers in the asymmetric units. In combination with methylaluminoxane (MAO) cocatalyst, the meta‐functionalized complexes afforded mixtures of polymers that exhibit multimelting transition temperatures and broad molecular‐weight distributions (MWDs) in propylene polymerization at atmospheric monomer pressure, whereas the ortho‐functionalized complexes did not give rise to polymerization. Stepwise solvent extraction of the polymer mixtures showed that the polymers consist of amorphous, moderately isotactic, and highly isotactic portions, the weight ratio of which is dependent on the reaction temperature. ¹³C NMR spectral analysis indicated that the [mmmm] methyl pentad value of the isotactic portion reached around 90 %. Among the meta‐functionalized zirconocenes, the di‐OMe‐substituted one afforded the largest amount of the isotactic portion at all temperatures, and the portion comprised 82 wt % of the crude polymer obtained at 25 °C. In contrast, propylene polymerization with the half‐functionalized unbridged zirconocene resulted in the formation of nearly atactic polypropylene with a narrow MWD of around 2. These results corroborate the proposition that the rigid rac‐like cation–anion ion pair of type [rac‐L₂ZrP]⁺[Me‐MAO]^? generated in situ, through Lewis acid–base interactions between the functional groups and [Me‐MAO]^?, is responsible for the isospecific propylene polymerization with the given class of functionalized unbridged zirconocenes and further indicate that the formation of such ion pairs can be favored by difunctionalization at the meta position of the phenyl ring with OMe groups.     

Titanium and zirconium complexes containing modified TREN ligands for the polymerization of 1‐alkenes—A comparative study

The titanium and zirconium complexes in C₃ and C_s symmetric forms synthesized from corresponding aminotriols in combination with MAO polymerized 1‐hexene in a controlled manner. When the polymerization temperature was lowered, they gave high molecular weight monodisperse polyhexene with narrow polydispersities indicating quazi‐living systems. The isotactic polyhexene obtained from C₃ titanium catalyst has the molecular weight of around 46,500 with PDI of 1.3 and the hemi‐isotactic polymer from C_s titanium catalyst has the molecular weight of around 617,000 with PDI of 1.3. The analogues zirconium complexes upon activation with MAO polymerize hexene to give polyhexene having molecular weight of 53,000 (C₃) and 626,000 (pseudo‐C_s) with PDI ranging from 1.2 to 1.4. The MIX‐titanium catalyst prepared from the 50:50 mixture of aminotriols was also able to polymerize 1‐hexene and the GPC traces of the polyhexene suggests that even though the catalyst was formed from the mixture of aminotriols, the C₃ and C_s symmetry of the catalysts retain its originality avoiding the formation of aggregates or polymeric forms. When one of the arms of aminotriol was methylated yield C₂ and meso aminodiol ligands and their corresponding titanium and zirconium complexes gave higher molecular weight polyhexenes with lower PDI (C₂‐Zr‐M_n: 260,000; PDI: 1.05–1.10; mesoZr‐M_n: 220,000; PDI: 1.05–1.10) possibly suggesting that these systems are close to living systems. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5470–5479, 2007     

Styrene/1,3‐butadiene copolymerization by C2‐symmetric group 4 metallocenes based catalysts

C₂‐symmetric group 4 metallocenes based catalysts (rac‐[CH₂(3‐tert‐butyl‐1‐indenyl)₂]ZrCl₂ (1) , rac‐[CH₂(1‐indenyl)₂]ZrCl₂ (2) and rac‐[CH₂(3‐tert‐butyl‐1‐indenyl)₂]TiCl₂ (3) ) are able to copolymerize styrene and 1,3‐butadiene, to give products with high molecular weight. In agreement with symmetry properties of metallocene precatalysts, styrene homosequences are in isotactic arrangements. Full determination of microstructure of copolymers was obtained by ¹³C NMR and FTIR analysis and it reveals that insertion of butadiene on styrene chain‐end happens prevailingly with 1,4‐trans configuration. In the butadiene homosequences, using zirconocene‐based catalysts, the 1,4‐trans arrangement is favored over 1,4‐cis, but the latter is prevailing in the presence of titanocene (3) . Diad composition analysis of the copolymers makes possible to estimate the reactivity ratios of copolymerization: zirconocenes (1) and (2) produced copolymers having r₁ × r₂ = 0.5 and 3.0, respectively (where 1 refers to styrene and 2 to butadiene); while titanocene (3) gave tendencially blocky styrene–butadiene copolymers (r₁ × r₂ = 8.5). The copolymers do not exhibit crystallinity, even when they contain a high molar fraction of styrene. Probably, comonomer homosequences are too short to crystallize (n_s = 16, in the copolymer at highest styrene molar fraction). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1476–1487, 2008