Synthesis of high performance polyacrylonitrile by RASA SET–LRP in the presence of Mg powder

High performance polyacrylonitrile (PAN) was prepared with Mg powder as both reducing agent (RA) and supplemental activator (SA) by single electron transfer‐living radical polymerization (RASA SET‐LRP). First‐order kinetics of polymerization with respect to monomer concentration, linear increase of molecular weight, and narrow polydispersity with monomer conversion, and the obtained high isotacticity PAN indicate that RASA SET‐LRP in the presence of Mg powder could simultaneously control molecular weight and tacticity of PAN. compared with that obtained with ascorbic acid (VC) as RA, an obvious increase in isotacticity of PAN was observed. the block copolymer pan‐b‐pAN with molecular weight at 112,460, polydispersity at 1.33, and isotacticity at 0.314 was successfully prepared. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 3328–3332     

SET‐LRP of methyl methacrylate initiated with sulfonyl halides

Single electron transfer‐living radical polymerization (SET‐LRP) represents a robust and versatile method for the rapid synthesis of macromolecules with defined architecture. The present article describes the polymerization of methyl methacrylate by SET‐LRP in protic solvent mixtures. Herein, the polymerization process was catalyzed by a straightforward Cu(0)wire/Me₆‐TREN catalyst while initiation was obtained by toluenesulfonyl chloride. All experiments were conducted at 50 °C and the living polymerization was demonstrated by kinetic evaluation of the SET‐LRP. The process follows first order kinetic until all monomer is consumed which was typically achieved within 4 h. The molecular weight increased linearly with conversion and the molecular weight distributions were very narrow with M_w/M_n ～ 1.1. Detailed investigations of the polymer samples by MALDI‐TOF confirmed that no termination took place and that the chain end functionality is retained throughout the polymerization process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2236–2242, 2010     

SET‐LRP of acrylates in the presence of radical inhibitors

The Cu(0)/Me₆‐TREN‐catalyzed single‐electron transfer mediated living radical polymerization (SET‐LRP) of methyl acrylate in the presence of the classic 4‐methoxyphenol free radical inhibitor was investigated. Kinetic experiments, combined with ¹H NMR, and MALDI‐TOF MS analysis of the resulting polyacrylates demonstrated that SET‐LRP is a robust synthetic method that does not require the purification of the monomers to remove the radical inhibitor. It is anticipated that these results will contribute to the expansion of technological and fundamental applications of SET‐LRP since it allows the synthesis of polymers with a structural perfection that previously was not accessible by any other method, starting from unpurified monomers, solvents, initiators, and ligands. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3174–3181, 2008     

SET‐LRP of acrylonitrile in ionic liquids without any ligand

Use of ionic liquids as reaction media was investigated in the design of an environmentally friendly single electron transfer‐living radical polymerization (SET‐LRP) for acrylonitrile (AN) without any ligand by using Fe(0) wire as catalyst and 2‐bromopropionitrile as initiator. 1‐Methylimidazolium acetate ([mim][AT]), 1‐methylimidazolium propionate ([mim][PT]), and 1‐methylimidazolium valerate ([mim][VT]) were applied in this study. First‐order kinetics of polymerization with respect to the monomer concentration, linear increase of the molecular weight, and narrow polydispersity with monomer conversion showed the controlled/living radical polymerization characters. The sequence of the apparent polymerization rate constant of SET‐LRP of AN was k_app ([mim][AT]) > k_app ([mim][PT]) > k_app ([mim][VT]). The living feature of the polymerization was also confirmed by chain extensions of polyacrylonitrile with methyl methacrylate. All three ionic liquids were recycled and reused and had no obvious effect on the controlled/living nature of SET‐LRP of AN. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

SET‐RAFT of MMA mediated by ascorbic acid‐activated copper oxide

In this work, cupric oxide (CuO) or cuprous oxide (Cu₂O) was used as the catalyst for the single electron transfer‐reversible addition‐fragmentation chain transfer (SET‐RAFT) polymerization of methyl methacrylate in the presence of ascorbic acid at 25 °C. 2‐Cyanoprop‐2‐yl‐1‐dithionaphthalate (CPDN) was used as the RAFT agent. The polymerization occurred smoothly after an induction period arising from the slow activation of CuO (or Cu₂O) and the “initialization” process in RAFT polymerization. The polymerizations conveyed features of “living”/controlled radical polymerizations: linear evolution of number‐average molecular weight with monomer conversion, narrow molecular weight distribution, and high retention of chain end fidelity. From the polymerization profile, it was deduced that the polymerization proceeded via a conjunct mechanism of single electron transfer‐living radical polymerization (SET‐LRP) and RAFT polymerization, wherein CPDN acting as the initiator for SET‐LRP and chain transfer agent for RAFT polymerization. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Spontaneous Cu(I)Br–PMDETA‐mediated polymerization of isobornyl methacrylate in heterogeneous aqueous medium at ambient temperature

Isobornyl methacrylate (IBMA), a bulky hydrophobic methacrylate, undergoes very fast polymerization, in bulk, with Cu(I)Br/N,N,N′,N″,N″‐pentamethyldiethylenetriamine (PMDETA)/ethyl‐2‐bromoisobutyrate system, at ambient temperature. IBMA also undergoes a spontaneous initiator‐free polymerization, at ambient temperature, with Cu(I)Br/PMDETA catalytic system in dimethyl sulfoxide–water mixtures. The rate of the polymerization is seen to increase with the water content up to 80 mol % of water. A possible intervention of air in initiation is proposed. The active Cu(0) formed by the disproportionation of Cu(I) species in aqueous medium probably plays a vital role for a possible air‐initiation of IBMA via single electron transfer‐living radical polymerization (SET‐LRP) mechanism. A high tolerance level to water under SET‐LRP conditions is demonstrated. The poly(IBMA) samples obtained exhibit low molecular weight distributions (1.1–1.3). Similar behavior was not observed with other common methacrylates such as methyl methacrylate, t‐butyl methacrylate, cyclohexyl methacrylate, and benzyl methacrylate. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Preparation of polyacrylonitrile via SET‐LRP catalyzed by lanthanum powder in the presence of VC

A novel catalyst system based on La(0)/hexamethylenetetramine (HMTA) complexes is used for single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) in the presence of ascorbic acid (VC) with carbon tetrachloride (CCl₄) as a initiator and N,N‐dimethylformamide (DMF) as a solvent. Compared with SET‐LRP of AN in the absence of VC, monomer conversion is markedly increased. SET‐LRP of AN in the presence of VC is also conducted in the presence of air. The kinetic studies show that the polymerizations both in the absence of oxygen and in the presence of air proceed in a well‐controlled manner. With the respect to the polymerization in the absence of oxygen, the polymerization in the presence of air provides slower reaction rate and broader polydispersity. Effects of amount of VC, La, CCl₄, and are investigated in detail. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4088–4094     

Samarium powder as catalyst for SET‐LRP of acrylonitrile in 1,1,1,3,3,3‐hexafluoro‐2‐propanol for control of molecular weight and tacticity

Samarium powder was applied as a catalyst for single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) in 1,1,1,3,3,3‐hexafluoro‐2‐propanol (HFIP) with 2‐bromopropionitrile as initiator and N,N,N′,N′‐tetramethylethylenediamine as ligand. First‐order kinetics of polymerization with respect to the monomer concentration, linear increase of the molecular weight with monomer conversion, and the highly syndiotactic polyacrylonitrile (PAN) obtained indicate that the SET‐LRP of AN could simultaneously control molecular weight and tacticity of PAN. An increase in syndiotacticity of PAN obtained in HFIP was observed compared with that obtained by SET‐LRP in N,‐N‐dimethylformamide (DMF). The syndiotacticity markedly increased with the HFIP volume. The syndiotacticity of PAN prepared by SET‐LRP of AN using Sm powder as catalyst in DMF was higher than that prepared with Cu powder as catalyst. The increase in syndiotacticity of PAN with Sm content was more pronounced than the increase in its isotacticity. The block copolymer PAN‐b‐polymethyl methacrylate (52,310 molecular weight and 1.34 polydispersity) was successfully prepared. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

A comparative computational study of the homolytic and heterolytic bond dissociation energies involved in the activation step of ATRP and SET‐LRP of vinyl monomers

A quantum‐chemical calculation of the homolytic and heterolytic bond dissociation energies of the model compounds of the monomer and dimer is reported. These model compounds include the dormant chloride, bromide, and iodide species for representative activated and nonactivated monomers containing electron‐withdrawing groups as well as for a nonactivated monomer containing an electron‐donor group. Two examples of sulfonyl and N‐halide initiators are also reported. The homolytic inner‐sphere electron‐transfer bond dissociation is known as atom transfer and is responsible for the activation step in ATRP. The heterolytic outer sphere single electron transfer bond dissociation is responsible for the activation step in single electron transfer mediated living radical polymerization (SET‐LRP). The results of this study demonstrated much lower bond dissociation energies for the outer sphere single electron transfer processes. These results explain the higher rate constant of activation, the higher apparent rate constant of propagation, and the lower polymerization temperature for both activated and nonactivated monomers containing electron‐withdrawing groups in SET‐LRP. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1607–1618, 2007     

Single electron transfer‐living radical polymerization of methyl methacrylate in fluoroalcohol: Dual control over molecular weight and tacticity

The Cu(0)‐mediated single electron transfer‐living radical polymerization (SET‐LRP) of methyl methacrylate (MMA) using ethyl 2‐bromoisobutyrate (EBiB) as an initiator with Cu(0)/N,N,N′,N′′,N′′‐pentamethyldiethylenetriamine as a catalyst system in 1,1,1,3,3,3‐hexafluoro‐2‐propanol (HFIP) was studied. The polymerization showed some living features: the measured number‐average molecular weight (M_n,GPC) increased with monomer conversion and produced polymers with relatively low polydispersities. The increase of HFIP concentration improved the controllability over the polymerization with increased initiation efficiency and lowered polydispersity values. ¹H NMR, MALDI‐TOF‐MS spectra, and chain extension reaction confirmed that the resultant polymer was end‐capped by EBiB species, and the polymer can be reactivated for chain extension. In contrast, in the cases of dimethyl sulfoxide or N,N‐dimethylformamide as reaction solvent, the polymerizations were uncontrolled. The different effects of the solvents on the polymerization indicated that the mechanism of SET‐LRP differed from that of atom transfer radical polymerization. Moreover, HFIP also facilitated the polymerization with control over stereoregularity of the polymers. Higher concentration of HFIP and lower reaction temperature produced higher syndiotactic ratio. The syndiotactic ratio can be reached to about 0.77 at 1/1.5 (v/v) of MMA/HFIP at ?18 °C. In conclusion, using HFIP as SET‐LRP solvent, the dual control over the molecular weight and tacticity of PMMA was realized. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6316–6327, 2009     

Synthesis of well‐defined photoresist materials by SET‐LRP

Single electron transfer‐living radical polymerization (SET‐LRP) provides an excellent tool for the straightforward synthesis of well‐defined macromolecules. Heterogeneous Cu(0)‐ catalysis is employed to synthesize a novel photoresist material with high control over the molecular architecture. Poly(γ‐butyrolactone methacrylate)‐co‐(methyladamantly methacrylate) was synthesized. Kinetic experiments were conducted demonstrating that both monomers, γ‐butyrolactone methacrylate (GBLMA) and methyl adamantly methacrylate (MAMA), are successfully homopolymerized. In both cases polymerization kinetic is of first order and the molecular weights increase linearly with conversion. The choice of a proper solvent was decisive for the SET‐LRP process and organic solvent mixtures were found to be most suitable. Also, the kinetic of the copolymerization of GBLMA and MAMA was investigated. Following first order kinetics in overall monomer consumption and exhibiting a linear relationship between molecular weights and conversion a “living” process was established. This allowed for the straightforward synthesis of well‐defined photoresist polymers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2251–2255, 2010     

Zero‐valent bimetallic iron/copper catalyzed SET‐LRP: A dual activation by zero‐valent iron

In this work, bimetallic zero‐valent metal (Fe(0) powder and Cu(0) powder) was used to mediate the single electron transfer‐living radical polymerization (SET‐LRP) of methyl methacrylate at 25 °C in dimethyl sulfoxide. Different feed ratios of [Fe(0)]₀/[Cu(0)]₀ (0/1.5, 0.5/1, 0.75/0.75, 1/0.5, and 1.3/0.2) were explored. With the increase of Fe(0) feed, the polymerization rate was mildly depressed with a prolonged induction period. While, the control over the molecular weights was improved upon the increase of Fe(0). A best control (initiation efficiency = 91%) was achieved at [Fe(0)]₀/[Cu(0)]₀ = 1/0.5. A further increase of Fe(0) to the feed ratio of [Fe(0)]₀:[Cu(0)]₀ = 1.3: 0.2 led to a uncontrolled polymerization. Explorations of available solvents and ligands for this polymerization confirmed the SET‐LRP mechanism. It was suggested that Fe(0) might act as a dual role in this process: one was the activation agent for Cu(0), which favored a better control over the molecular weights; The other was an alternative catalyst for the activation of R‐X or P_n‐X to generate radicals, which assured a comparable polymerization rate as that of Cu(0). This work provided an alternative and economical catalyst for SET‐LRP, and would eventually reinforce the SET‐LRP technique. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Macroinitiator halide effects in galactoglucomannan‐mediated single electron transfer‐living radical polymerization

Chloro (Cl)‐ and bromo (Br)‐functionalized macroinitiators were successfully prepared from the softwood hemicellulose O‐acetylated galactoglucomannan (AcGGM) and then explored and evaluated with respect to their ability and efficiency of initiating single electron transfer‐living radical polymerization (SET‐LRP). Both halogenated species effectively initiate SET‐LRP of an acrylate and a methacrylate monomer, respectively, yielding brushlike AcGGM graft copolymers, where the molecular weights are accurately controlled via the monomer:macroinitiator ratio and polymerization time over a broad range: from oligomeric to ultrahigh. The nature of the halogen does not influence the kinetics of polymerization strongly, however, for acrylate graft polymerization, AcGGM‐Cl gives a somewhat higher rate constant of propagation, while methacrylate grafting proceeds slightly faster when the initiating species is AcGGM‐Br. For both monomers, the macroinitiator efficiency is superior in the case of AcGGM‐Br. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Marrying mussel inspired chemistry with SET‐LRP: A novel strategy for surface functionalization of carbon nanotubes

Surface functionalization of carbon nanotubes (CNTs) with a thermo responsive polymer was achieved via combination of mussel inspired chemistry and surface initiated single electron transfer living radical polymerization (SET‐LRP). In this procedure, CNTs were first coated with polydopamine (PDA) through self polymerization under a rather mild condition. And then PDA functionalized CNTs bearing with amino and hydroxyl groups were further reacted with bromo isobutyryl bromide. Finally, a thermo responsive polymer poly(N‐isopropylacrylamide) (PNIPAM) was introduced on the CNTs via SET‐LRP. The successful surface modification of CNT‐PDA‐PNIPAM was evidenced by a series of characterization techniques. The resulting CNT‐PDA‐PNIPAM showed significant enhancement of dispersibility in both aqueous and organic solvents. More importantly, these CNT‐polymer nanocomposites showed obvious thermo responsive behavior due to the surface coating CNTs with PNIPAM. As compared with previous methods, this method is not required oxidation of CNTs to introduce funcitonal groups for immobilization of the polymerization initiators. More importantly, this method could also be utilized for fabricating many other polymer nanocomposites because of the strong and universal adhesive of PDA to various materials. It is therefore, the novel strategy via marrying mussel inspired chemistry with SET‐LRP should be a simple, general and effective method for surface functionalization. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1872–1879     

SET‐LRP of methyl acrylate catalyzed with activated Cu(0) wire in methanol in the presence of air

Single electron transfer‐living radical polymerization (SET‐LRP) of methyl acrylate (MA) in methanol, catalyzed with nonactivated and activated Cu(0) wires, was performed in the presence of nondeoxygenated reagents and was investigated under a simple blanket of nitrogen. The addition of a small amount of hydrazine hydrate mediates the deoxygenation of the reaction mixture by the consumption of oxygen through its use to oxidize Cu(0) to Cu₂O, followed by the reduction of Cu₂O with hydrazine back to the active Cu(0) catalyst. SET‐LRP of MA in methanol in the presence of air requires a smaller dimension of Cu(0) wire, compared to the nonactivated Cu(0) wire counterpart. Activation of Cu(0) wire allowed the polymerization in air to proceed with no induction period, linear first‐order kinetics, linear correlation between the molecular weight evolution with conversion, and narrow molecular weight distribution. The retention of chain‐end functionality of α,ω‐di(bromo) poly(methyl acrylate) (PMA) prepared by SET‐LRP was demonstrated by a combination of experiments including ¹H NMR spectroscopy and matrix‐assisted laser desorption ionization–time of flight mass spectrometry after thioetherification of α,ω‐di(bromo) PMA with thiophenol. In SET‐LRP of MA in the presence of limited air, bimolecular termination is observed only above 85% conversion. However, for bifunctional initiators, the small amount of bimolecular termination observed at high conversion maintains a perfectly bifunctional polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

SET‐LRP of methyl methacrylate initiated with CCl4 in the presence and absence of air

Single electron transfer‐living radical polymerization (SET‐LRP) represents a robust and versatile method for the rapid synthesis of macromolecules with defined architecture. The synthesis of poly(methyl methacrylate) via SET‐LRP in dimethyl sulfoxide (DMSO) by using CCl₄ as initiator is demonstrated in this work. Resorting to a rather simple Cu(0)/Me₆‐TREN catalyst a method was established that allowed for the straightforward design of well‐defined poly(methyl methacrylate). The reactions were performed at various temperatures (25, 50, 60, and 80 °C) and complete monomer conversion could be achieved. The polymerizations obeyed first order kinetic, the molecular weights increased linearly with conversion and the polymers exhibited narrow molecular weight distributions all indicating the livingness of the process. By providing a small amount of hydrazine to the reaction mixture the polymerization could be conducted in presence of air omitting the need for any elaborated deoxygenation procedures. This methodology offers an elegant way to synthesize functionalized poly(methyl methacrylate) with perfect control over the polymerization process as well as molecular architecture. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2243–2250, 2010     

Successive SET‐LRP and ATRP synthesis of ferrocene‐based PPEGMEA‐g‐PAEFC well‐defined amphiphilic graft copolymer

A series of ferrocene‐based well‐defined amphiphilic graft copolymers, consisting of hydrophilic poly[poly(ethylene glycol) methyl ether acrylate] (PPEGMEA) backbone and hydrophobic poly(2‐acryloyloxyethyl ferrocenecarboxylate) (PAEFC) side chains were synthesized by successive single‐electron‐transfer living radical polymerization (SET‐LRP) and atom transfer radical polymerization (ATRP). The backbone was prepared by SET‐LRP of PEGMEA macromonomer, and it was then treated with lithium di‐isopropylamide and 2‐bromopropionyl bromide at ?78 °C to give PPEGMEA‐Br macroinitiator. The targeted well‐defined graft copolymers with narrow molecular weight distributions (M_w/M_n ≤ 1.32) were synthesized via ATRP of AEFC initiated by PPEGMEA‐Br macroinitiator, and the molecular weights of the backbone and side chains were both controllable. The electro‐chemical behaviors of graft copolymers were studied by cyclic voltammetry, and it was found that graft copolymers were more difficult to be oxidized, and the reversibility of electrode process became less with raising the content of PAEFC segment. The effects of the preparation method, the length of hydrophobic PAEFC segment, and the initial water content on self‐assembly behavior of PPEGMEA‐g‐PAEFC graft copolymers in aqueous media were investigated by transmission electron microscopy. The morphologies of micelles could transform from cylinders to spheres or rods with changing the preparation condition and the length of side chains. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

TREN versus Me6‐TREN as ligands in SET‐LRP of methyl acrylate

The commercially available tris(2‐aminoethyl)amine (TREN) was used as ligand to mediate the single‐electron transfer‐living radical polymerization (SET‐LRP) of methyl acrylate in dimethyl sulfoxide initiated with the bifunctional initiator bis(2‐bromopropionyl)ethane and catalyzed by both nonactivated and activated Cu(0) wire. A comparative study between TREN and tris(2‐dimethylaminoethyl)amine (Me₆‐TREN) ligand, that is more commonly used in SET‐LRP, demonstrated that TREN provided a slower polymerization but the chain‐ends functionality of the resulting bifunctional poly(methyl acrylate) was near quantitative and comparable to that obtained when Me₆‐TREN was used as a ligand. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012.     

Dramatic acceleration of SET‐LRP of methyl acrylate during catalysis with activated Cu(0) wire

A simple method for the activation of the Cu(0) wire used as catalyst in single‐electron transfer living radical polymerization (SET‐LRP) is reported. The surface of Cu(0) stored in air is coated with a layer of Cu₂O. It is well established that Cu₂O is a less reactive catalyst for SET‐LRP than Cu(0). We report here the activation of the Cu(0) wire under nitrogen by the reduction of Cu₂O from its surface to Cu(0) by treatment with hydrazine hydrate. The kinetics of SET‐LRP of methyl acrylate (MA) catalyzed with activated Cu(0) wire in dimethyl sulfoxide (DMSO) at 25 °C demonstrated a dramatic acceleration of the polymerization and the absence of the induction period observed during SET‐LRP catalyzed with nonactivated Cu(0) in several laboratories. Exposure of the activated Cu(0) wire to air results in a lower apparent rate constant of propagation because of gradual oxidation of Cu(0) to Cu₂O. This dramatic acceleration of SET‐LRP is similar to that observed with commercial Cu(0) nanopowder except that the polymerization provides excellent molecular weight evolution, very narrow molecular weight distribution and high polymer chain‐end functionality. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010