Multicenter nature of titanium‐based Ziegler–Natta catalysts: Comparison of ethylene and propylene polymerization reactions

This article discusses the similarities and differences between active centers in propylene and ethylene polymerization reactions over the same Ti‐based catalysts. These correlations were examined by comparing the polymerization kinetics of both monomers over two different Ti‐based catalyst systems, δ‐TiCl₃‐AlEt₃ and TiCl₄/DBP/MgCl₂‐AlEt₃/PhSi(OEt)₃, by comparing the molecular weight distributions of respective polymers, in consecutive ethylene/propylene and propylene/ethylene homopolymerization reactions, and by examining the IR spectra of “impact‐resistant” polypropylene (a mixture of isotactic polypropylene and an ethylene/propylene copolymer). The results of these experiments indicated that Ti‐based catalysts contain two families of active centers. The centers of the first family, which are relatively unstable kinetically, are capable of polymerizing and copolymerizing all olefins. This family includes from four to six populations of centers that differ in their stereospecificity, average molecular weights of polymer molecules they produce, and in the values of reactivity ratios in olefin copolymerization reactions. The centers of the second family (two populations of centers) efficiently polymerize only ethylene. They do not homopolymerize α‐olefins and, if used in ethylene/α‐olefin copolymerization reactions, incorporate α‐olefin molecules very poorly. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1745–1758, 2003     

Synthesis of octahedral zirconium complex bearing [NHC?O] ligands,and its behavior as catalyst in the polymerization of olefins

The synthesis and characterization of a zirconium complex, having two alkoxide functionalized N‐heterocyclic carbene ligands, and its behavior as catalyst in the polymerization of ethylene and propylene, have been reported. NMR analysis showed that more than one species was obtained during synthesis. These data were confirmed by ethylene polymerization that gave rise to a linear polyethylene having a high Molecular weight and a polydispersity index (MDI) > 2 and often bimodal. The same catalytic system was able to produce highly isotactic polypropylene together with an atactic fraction. DFT studies on the complex stereoisomer stability gave indications on the species possibly involved in the polymerizations. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Active center determinations on MgCl2‐supported fourth‐ and fifth‐generation Ziegler–Natta catalysts for propylene polymerization

Active center determinations on different Ziegler–Natta polypropylene catalysts, comprising MgCl₂, TiCl₄, and either a diether or a phthalate ester as internal donor, have been carried out by quenching propylene polymerization with tritiated ethanol, followed by radiochemical analysis of the resulting polymers. The purpose of this study was to determine the factors contributing to the high activities of the catalyst system MgCl₂/TiCl₄/diether—AlEt₃. Active center contents (C*) in the range 2–8% (of total Ti present) were measured and a strong correlation between catalyst activity and active center content was found, indicating that the high activity of the diether‐containing catalysts is due to an increased proportion of active centers rather than to a difference in propagation rate coefficients. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1635–1647, 2006     

Copolymerization of propylene with 1,3‐butadiene using isospecific zirconocene catalysts

Poly(propylene‐ran‐1,3‐butadiene) was synthesized using isospecific zirconocene catalysts and converted to telechelic isotactic polypropylene by metathesis degradation with ethylene. The copolymers obtained with isospecific C₂‐symmetric zirconocene catalysts activated with modified methylaluminoxane (MMAO) had 1,4‐inserted butadiene units ( 1,4‐BD ) and 1,2‐inserted units ( 1,2‐BD ) in the isotactic polypropylene chain. The selectivity of butadiene towards 1,4‐BD incorporation was high up to 95% using rac‐dimethylsilylbis(1‐indenyl)zirconium dichloride (Cat‐A)/MMAO. The molar ratio of propylene to butadiene in the feed regulated the number‐average molecular weight (M_n) and the butadiene contents of the polymer produced. Metathesis degradations of the copolymer with ethylene were conducted with a WCI₆/SnMe₄/propyl acetate catalyst system. The ¹H NMR spectra before and after the degradation indicated that the polymers degraded by ethylene had vinyl groups at both chain ends in high selectivity. The analysis of the chain scission products clarified the chain end structures of the poly(propylene‐ran‐1,3‐butadiene). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5731–5740, 2007     

Effects of external donors and hydrogen concentration on oligomer formation and chain end distribution in propylene polymerization with Ziegler‐Natta catalysts

The effect of type and concentration of external donor and hydrogen concentration on oligomer formation and chain end distribution were studied. Bulk polymerization of propylene was carried out with two different Ziegler‐Natta catalysts at 70 °C, one a novel self‐supported catalyst (A) and the other a conventional MgCl₂‐supported catalyst (B) with triethyl aluminum as cocatalyst. The external donors used were dicyclopentyl dimethoxy silane (DCP) and cyclohexylmethyl dimethoxy silane (CHM). The oligomer amount was shown to be strongly dependent on the molecular weight of the polymer. Catalyst A gave approximately 50 % lower oligomer content than catalyst B due to narrower molecular weight distribution in case of catalyst A. More n‐Bu‐terminated chain ends were found for catalyst A indicating more frequent 2,1 insertions. Catalyst A also gave more vinylidene‐terminated oligomers, suggesting that chain transfer to monomer, responsible for the vinylidene chain ends, was a more important chain termination mechanism for this catalyst, especially at low hydrogen concentration. Low site selectivity, due to low external donor concentration or use of a weak external donor (CHM), was also found to increase formation of vinylidene‐terminated oligomers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 351–358, 2010     

Study and Control of the Distribution of Elastomer in High Impact Polypropylene

In an initial step, different techniques were used to investigate the distribution and properties of the rubbery domains inside individual high impact polypropylene particles. Both Atomic Force Microscopy (AFM) and Scanning Electron Microscopy (SEM) were used to visualise the local of rubber nodules as a function of the quantity of ethylene propylene rubber (EPR) in the final product. It was demonstrated that the EPR forms first as nodules near the centre of the homopolymer particles, and then accumulates as the rubber quantity increases.     

Synthesis of polypropylene graft copolymers by the combination of a polypropylene copolymer containing pendant vinylbenzene groups and atom transfer radical polymerization

This article discusses a facile and inexpensive reaction process for preparing polypropylene‐based graft copolymers containing an isotactic polypropylene (i‐PP) main chain and several functional polymer side chains. The chemistry involves an i‐PP polymer precursor containing several pendant vinylbenzene groups, which is prepared through the Ziegler–Natta copolymerization of propylene and 1,4‐divinylbenzene mediated by an isospecific MgCl₂‐supported TiCl₄ catalyst. The selective monoenchainment of 1,4‐divinylbenzene comonomers results in pendant vinylbenzene groups quantitatively transformed into benzyl halides by hydrochlorination. In the presence of CuCl/pentamethyldiethylenetriamine, the in situ formed, multifunctional, polymeric atom transfer radical polymerization initiators carry out graft‐from polymerization through controlled radical polymerization. Some i‐PP‐based graft copolymers, including poly(propylene‐g‐methyl methacrylate) and poly(propylene‐g‐styrene), have been prepared with controlled compositions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 429–437, 2005     

Copolymerization of propylene and disubstituted diallylsilanes involving intramolecular cyclization with stereoselective zirconocene catalysts

The copolymerization of propylene and disubstituted diallylsilanes [(CH₂ ?CH? CH₂? )₂R₂Si (R = CH₃ or C₆H₅)] was investigated with isoselective and syndioselective zirconocene catalysts with methylaluminoxane as a cocatalyst. The syndioselective catalyst showed a higher reactivity for disubstituted diallylsilanes than the isoselective catalysts. Diallyldimethylsilane was incorporated into the polymer chain via cyclization insertion preferentially and formed 3,5‐disubstituted dimethylsilacyclohexane units in the polypropylene main chain. In the copolymerization with diallyldiphenylsilane, diallyldiphenylsilane was copolymerized via both cyclization insertion and 1,2‐insertion, which formed a pendant allyl group. The structures of isolated silacyclohexane units, determined by ¹³C NMR and distortionless enhancement by polarization transfer spectroscopy, proved that the 1,2‐insertion of diallylsilanes proceeded with enantiomorphic site control; however, the diastereoselectivity of the cyclization reaction was independent of the stereoselectivity of the catalysts used, and cis‐silacyclohexane units were mainly formed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6083–6093, 2006     

Propylene polymerization with catalysts containing divalent titanium

The behavior in propylene polymerization of divalent titanium compounds of type [η⁶-areneTiAl₂Cl₈], both as such and supported on activated MgCl₂, has been studied and compared to that of the simple catalyst MgCl₂/TiCl₄. Triethylaluminium was used as cocatalyst. The Ti–arene complexes were active both in the presence and in the absence of hydrogen, in contrast to earlier reports that divalent titanium species are active for ethylene but not for propylene polymerization. ¹³C-NMR analysis of low molecular weight polymer fractions indicated that the hydrogen activation effect observed for the MgCl₂-supported catalysts should be ascribed to reactivation of 2,1-inserted (“dormant”) sites via chain transfer, rather than to (re)generation of active trivalent Ti via oxidative addition of hydrogen to divalent species. Decay in activity during polymerization was observed with both catalysts, indicating that for MgCl₂/TiCl₄ catalysts decay is not necessarily due to overreduction of Ti to the divalent state during polymerization. In ethylene polymerization both catalysts exhibited an acceleration rather than a decay profile. It is suggested that the observed decay in activity during propylene polymerization may be due to the formation of clustered species that are too hindered for propylene but that allow ethylene polymerization. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 2645–2652, 1997     

Propylene polymerization reactions with supported Ziegler–Natta catalysts: Observing polymer material produced by a single active center

Medium‐ and high‐resolution SEM analysis of several Ti‐based MgCl₂‐supported Ziegler–Natta catalysts and isotactic polypropylene produced with them is carried out. Each catalyst particle, 35–55 μ in size, produces one polymer particle with an average size of 1.5–2 mm, which replicates the shape of the catalyst particle. Polymer particles contain two distinct morphological features. The larger of them are globules with D_av ～400 nm; from 1 to 2 × 10¹¹ globules per particle. Each globule represents the combined polymer output of a single active center. The globules consist of ～2500 microglobules with an average size of ～20 nm. The microglobules contain several folded polymer molecules; they are the smallest thermodynamically stable macromolecular ensembles in propylene polymerization reactions. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 3832–3841     

茂－茚锆金属络合物催化乙烯/1－己烯共聚和丙稀均聚研究

Complexes （R^1Cp）（R^2Ind）ZrCl2, the catalysts previously reported active for ethylene polymerization showed high activity in ethylene/1-hexene copolymerization and propylene polymerization in the presence of MAO. The content of 1-hexene in copolymers ranged from 1.2% to 3.2%. In propylene polymerization the complex 1 showed the highest activity, up to 1.2×10^6 g of polypropylene per mol of catalyst per hour. Based on the analysis of NMR spectral data, the relationships between complex structures and polymerization results were explored.     

A new route to atactic polypropylene: The second life of premetallocene homogeneous polymerization catalyst

Amorphous atactic polypropylene (PP) with an average molecular weight of 50,000–100,000 is produced by polymerizing propylene with a ternary Ti(Oiso‐Pr)₄ ‐ AlEt₂Cl/MgBu₂ catalyst at 30–50 °С. Main advantages of this catalyst compared with other catalysts capable of nearly exclusively producing atactic PP (such as some heterogeneous Ziegler‐Natta, metallocene and postmetallocene catalysts) are high activity, low cost and the ease of use: the catalyst is prepared in situ from three commercially available compounds readily soluble in aliphatic and aromatic hydrocarbons. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2124–2131     

Crystallization of propylene–ethylene random copolymers

Of the three melting peaks typical of a propylene–ethylene random copolymer (with 5.1 wt % ethylene) crystallized between 110 and 140 °C, the two higher peaks result from primary and secondary isothermal crystallization, whereas the material crystallized on cooling gives the lowest peak. In contrast to polypropylene homopolymers, which show strong morphological changes developing from the center of a spherulite, copolymer specimens are uniformly crosshatched. The highest melting peak is related to an open crosshatched framework of primary lamellae, and the next lower peak is related to later forming subsidiary lamellae filling the intervening space. The origin and nature of these double peaks are discussed in terms of the fractional crystallization and the ensuing constraints placed on isothermal lamellar thickening as a result of the exclusion of the comonomer from the polypropylene lattice. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3318–3332, 2004     

Titanium complexes bearing carbamato ligands as catalytic precursors for propylene polymerization reactions

This report describes propylene polymerization reactions with titanium complexes bearing carbamato ligands, Ti(O₂CNMe₂)Cl₂ ( I ) and Ti(O₂CR₂)₄ [R₂ = NMe₂ ( II ), NEt₂ ( III ) and ( IV )]. Combinations of these complexes and MAO form catalysts for the synthesis of atactic polypropylene, as confirmed by FT‐IR, DSC and ¹³C NMR analysis. Effects of main reaction parameters on the catalyst activity were studied including the type of complex, solvent, temperature, and the [Al]/[Ti] molar ratio. The highest activity was observed when chlorobenzene was used as a solvent and AlMe₃‐depleted MAO was employed as a cocatalyst. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4095–4102     

Propylene polymerizations with a binary metallocene system—Chain shuttling caused by trimethylaluminium between active catalyst centers

Propylene was polymerized at varying trimethylaluminium (TMA) concentration with a homogeneous binary metallocene catalyst system activated by methylaluminoxane (MAO) in an attempt to better understand interactions between active catalyst sites and to clarify the role of the TMA as a chain shuttling agent. TMA‐free polymerization conditions were obtained by chemical treatment of MAO solution with 2,6‐di‐tert‐butyl‐4‐methylphenol (BHT). A binary catalyst system consisting of catalyst precursors diphenylmethyl(cyclopentadienyl)(9‐fluorenyl)zirconium dichloride ( 1 ) producing high M_w syndiotactic polypropylene and rac‐dimethylsilylbis(4‐tert‐butyl‐2‐methyl‐cyclopentadienyl)zirconium dichloride ( 2 ) producing low M_w isotactic polypropylene was investigated. At the studied polymerization conditions, chain shuttling between the active catalysts caused by TMA was confirmed. The chain shuttling reactions caused changes in catalyst activity, molecular weights, melting behavior, and polymer microstructure. We propose that TMA is capable to transfer a growing polymer chain from catalyst 2 to catalyst 1 , and a stereoblock copolymer is formed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1364–1376, 2007     

Supported stereospecific metallocene binary catalyst for propylene polymerization

In this work, propylene was polymerized with isospecific and syndiospecific catalysts in homogeneous and heterogeneous systems. The binary metallocene system of both isospecific and syndiospecific catalysts in the heterogeneous system was also used. Besides the type of catalyst, parameters such as polymerization temperature and pressure were varied to achieve the better conditions for the polymerization. The objective of this work is to investigate the influence of these parameters on the characteristics of the produced polymer. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2979–2986, 2002     

Toughening of a propylene‐b‐(ethylene‐co‐propylene) copolymer by a plastomer

Several blends, covering the entire range of compositions, of a metallocenic ethylene‐1‐octene copolymer (CEO) with a multiphasic block copolymer, propylene‐b‐(ethylene‐co‐propylene) (CPE) [composed of semicrystalline isotactic polypropylene (iPP) and amorphous ethylene‐co‐propylene segments], have been prepared and analyzed by differential scanning calorimetry, X‐ray diffraction, optical microscopy, stress‐strain and microhardness measurements, and dynamic mechanical thermal analysis. The results show that for high CEO contents, the crystallization of the iPP component is inhibited and slowed down in such a way that it crystallizes at much lower temperatures, simultaneously with the crystallization of the CEO crystals. The mechanical results suggest very clearly the toughening effect of CEO as its content increases in the blends, although it is accompanied by a decrease in stiffness. The analysis of the viscoelastic relaxations displays, first, the glass transition of the amorphous blocks of CPE appearing at around 223 K, which is responsible for the initial toughening of the plain CPE copolymer in relation to iPP homopolymer. Moreover, the additional toughening due to the addition of CEO in the blends is explained by the presence of the β relaxation of CEO that appears at about 223 K. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1869–1880, 2002     

Propylene polymerization by C1‐symmetric {ONNO′}‐type salan zirconium complexes

The activities of C₁‐symmetric dibenzyl zirconium complexes of Salan ligands that bear a halo‐substituted phenolate ring and an alkyl‐substituted phenolate ring in propylene polymerization with methylaluminoxane as cocatalyst were studied. These {ONNO′}ZrBn₂‐type catalysts exhibited moderate‐to‐high activities and yielded polypropylene of low molecular weight. The degree of tacticity was found to depend on the steric bulk of the substituents on both phenolate rings and ranged from practically atactic to substantially isotactic (74–78% [mmmm] for polymerizations at room temperature by Lig⁵ZrBn₂). Hemi‐isotactic polypropylene was not obtained, despite the diastereotopicity of the two positions. The pattern of stereo errors was consistent with the enantiomorphic site control of propylene insertion typically observed for C₂‐symmetric catalysts and implied a facile site‐averaging mechanism. A regular 1,2‐insertion and a β‐H transfer to an incoming monomer correspond to the main propagation and termination processes, respectively. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Some mechanisms for subtle influences of stereochemical composition on the physical properties of macromolecules

Coarse‐grained chains can be designed so that they successfully capture subtle effects arising from the local covalent structure of real chains. Constraining the conformations of the coarse‐grained chains with an appropriate rotational isomeric state model can achieve this objective. This claim has been documented by simulations of the dependence of the mixing behavior of polypropylene melts on the stereochemical composition of the chains; atactic polypropylene and isotactic polypropylene are miscible, but the replacement of either component with syndiotactic polypropylene can lead to immiscibility. This has also been documented by a comparison of simulations and infrared–visible sum frequency generation spectroscopy studies of the surface structures of atactic polystyrene and random copolymers of ethylene and propylene. The success of this method when the stereochemical composition is defined by side chains as small as CH₃ suggests that it should also be applicable to other problems in which the influence of the stereochemical composition is less subtle because the stereochemistry is defined by larger side chains. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1271‐1282, 2005     

Hydrogen effects in propylene polymerization reactions with titanium‐based Ziegler–Natta catalysts. II. Mechanism of the chain‐transfer reaction

Hydrogen is a very effective chain‐transfer agent in propylene polymerization reactions with Ti‐based Ziegler–Natta catalysts. However, measurements of the hydrogen concentration effect on the molecular weight of polypropylene prepared with a supported TiCl₄/dibutyl phthalate/MgCl₂ catalyst show a peculiar effect: hydrogen efficiency in the chain transfer significantly decreases with concentration, and at very high concentrations, hydrogen no longer affects the molecular weight of polypropylene. A detailed analysis of kinetic features of chain‐transfer reactions for different types of active centers in the catalyst suggests that chain transfer with hydrogen is not merely the hydrogenolysis reaction of the Ti? C bond in an active center but proceeds with the participation of a coordinated propylene molecule. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1899–1911, 2002