Investigation into stress recovery behavior of shape memory polyurethane fiber

In this work, the stress recovery behavior of shape memory polyurethane (SMPU) fiber was investigated. The as‐spun SMPU fibers were subjected to various programing‐recovery conditions. It was observed that recovering at 100 °C generated higher recovery stress than recovering at 150 °C. It was also found that, while hot‐drawn programed fiber has higher recovery stress than cold‐drawn programed fiber if recovered at 100 °C, cold‐drawn programed fiber has higher stabilized recovery stress than hot‐drawn programed counterpart when recovered at 150 °C. A morphological model was proposed based on the results from differential scanning calorimetry, Fourier transform infrared spectrometry, and X‐ray diffraction to understand the physics behind the different stress recovery behaviors. It is found that SMPU experiences different phase transitions and phase separations under different programing and stress recovery conditions. It is concluded that the two sequential phase separations taking place at 100 and 150 °C are primarily responsible for the differences in the stress recovery behavior. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1429–1440     

Shape memory fiber spun with segmented polyurethane ionomer

The effect of cationic groups within hard segments on shape memory polyurethane (SMPU) fibers was studied and the cyclic tensile testing was conducted to assess the shape memory effect. Mechanical properties, hard segment crystallization, and dynamic mechanical properties of SMPU ionomer fibers composed of 1,4‐butanediol (BDO), N‐methyldiethanolamine (NMDA), 4,4′‐methylenebis(phenyl isocyanate) (MDI), and poly(butylene adipate)diol (PBA) were investigated using a universal tensile tester, differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). The results demonstrate that only 2 wt% NMDA can significantly change the glass transition temperature of the soft segment phase. DSC shows that the ionic group within hard segments can facilitate the crystallization of hard segments in unsteamed SMPU ionomer fibers. But for steamed fiber specimens, this effect is insignificant. Moreover, the ionic groups in hard segments with different hard segment contents (HSC) have different effects. In unsteamed fibers with 64 wt% HSC, 2 wt% NMDA increases the glass transition of soft segments from 63.5 to 70.6°C. However, in fibers with 55 wt% HSC, the glass transition temperature is lowered from 46.7 to 33.5°C. The post‐treatment, high‐pressure steaming is an effective way to remove the internal stress and subsequently improve the dimensional stability of SMPU ionomer fibers. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of SSL and HSC on morphology and properties of PHA based SMPU synthesized by bulk polymerization method

Searching new shape memory polymer and the associating synthesis technology are critical on the development of smart materials. In this paper, a comprehensive study on Poly(hexylene adipate) PHA being the soft segment of shape memory polyurethane (SMPU) was presented. Bulk polymerization method was employed to synthesize the SMPU with different soft segment length (SSL) and hard segment content (HSC). The influences of SSL and HSC on its morphology and thermomechanical property using DSC, DMA, POM, and shape memory behavior were presented here. The results indicate that the thermal properties, dynamic mechanic properties, and crystal morphology of SMPU are influenced significantly by SSL and HSC. And it is found that the shape fixity increases with SSL but decreases with HSC. On the other hand, the shape recovery decreases with both SSL and HSC, and the associated recovery temperature increases either with the increasing SSL or with decreasing HSC. Lastly, it is concluded that in the PHA‐based‐SMPU, the lower limiting value of SSL for polyurethane having shape memory effect is 2000; their response temperature varied with SSL and HSC, changing from 41.0 to 51.9 °C. Stable hard segment crystal are formed at above 30% HSC sample in bulk polymerization, but shape memory behavior can also be observed when its physical crosslink point are formed in the lower HSC PHA‐based‐SMPU. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 444–454, 2007     

Mechanical and shape memory performance of shape memory polyurethane-based aligned nanofibers

In recent years, shape memory polyurethane (SMPU) as a smart material has been used in various applications owing to its desirable shape memory effect and biocompatibility. In this study, unidirectional SMPU nanofibers are innovated by electrospinning to clarify the mechanical and shape memory properties with nanofiber directions. The results showed that when the nanofiber alignment degree is 0° (parallel to the tensile direction), the aligned SMPU nanofibers achieved the obvious improvement of tensile strength (increased to 135%) and elastic modulus (increased to 313%), compared with the random SMPU nanofiber. Moreover, the developed aligned nanofibers exhibited good ability against stress relaxation and creep under constant strain or constant stress conditions in cyclic loading. The aligned SMPU nanofibers with a 0° alignment degree exhibited excellent shape memory properties with shape recovery rates larger than 93% and shape fixity rates larger than 90%, and a dramatic increase of shape recovery stress.     

Investigation on Structures and Properties of Shape Memory Polyurethane/Silica Nanocomposites

In this study, high performance shape memory polyurethane (SMPU)/silica nanocomposites with different silica weight fraction including SMPU bulk, 3%, 4.5%, 6%, 7.5%, 10%, were prepared by sol‐gel process initiated by the solid acid catalyst of p‐toluenesulfonic acid (PTSA). Field emission scanning electron microscopy (FE‐SEM) and transmission electron microscopy (TEM) observation show that the silica nanoparticles are dispersed evenly in SMPU/silica nanocomposites. Tensile test and dynamic mechanical analysis (DMA) suggest that the mechanical properties and the glass transition temperature (T_g) of the nanocomposites were significantly influenced by silica weight fraction. Thermogravimetric analysis (TGA) was utilized to evaluate the thermal stability and determine the actual silica weight fraction. The TGA results indicate that the thermal stability can be enhanced with the hybridization of silica nanoparticles. Differential scanning calorimetry (DSC) was conducted to test the melting enthalpy (ΔH) and the results suggest that the ΔH was markedly improved for the SMPU/silica nanocomposites. Thermomechanical test was conducted to investigate the shape memory behavior and the results show that the shape fixity is improved by hybridization of silica and good shape recovery can be obtained with the increasing of cycle number for all the samples.     

Stress memory polymers

Like shape memory polymers, a novel phenomenon of stress memory was shown in which the stress of a material can respond to an external stimulus. This concept was further enlightened by a switch‐spring‐frame model that would eliminate the limitation of existing models which overlooked the stimulus responsive nature of such polymers. The discovery being reported in this article was stemmed from a real case study into shape memory polymer fibers in compression stocking for varicose veins. The breakthrough of stress memory enabled researchers to develop applications needing stimuli‐responsive forces, which can broaden the horizon of such smart polymers in emerging smart products in many multidisciplinary fields such as sensors, stress garments, and massage devices, electronic skins, and artificial muscles. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 893–898     

Shape memory induced structural evolution of high performance copolyimides

In this work, two kinds of high temperature shape memory copolyimides were prepared and the shape memory cycles induced structural evolution of macromolecular chains was investigated in detail. The glass transition temperature (T_g) of poly(benzoxazole‐co‐imide) (PI1) and poly(benzimidazole‐co‐imide) (PI2) are 280 °C and 355 °C, respectively. The results show that PI1 could keep stable macromolecular chain structure under shape memory cycles and exhibit outstanding shape memory performance (R_f > 98%, R_r > 97%) under different stretch condition. Whereas, shape memory cycles induced orientation with more ordered macromolecular chains packing is formed for PI2 after several thermal mechanical cycles, which strongly affect physical crosslinking points, thermal mechanical properties as well as shape memory behaviors. The study on macroscopic property and microscopic structure evolution will promote a better understanding of the shape memory effect of polyimides and accelerate development of high performance polyimides for shape memory applications. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3858–3867     

Actuation design for high‐performance shape memory polyurethanes

A series of shape memory polyurethanes were synthesized from poly(tetramethylene glycol), 4,4‐methylene diphenyl diisocyanate, and 1,3‐butanediol. The prepolymers with different molecular weights (M_c) were capped with 2‐hydroxyl ethylacrylate or 3‐aminopropyltriethoxysilane (APTES) and crosslinked by UV curing or a sol–gel reaction. Variations of the crosslinker functionality (f), subchain density (N), and hard segment content (HSC) produced systematic variations of the glass transition temperature (6–45 °C), accompanied by changes in the mechanical, dynamic mechanical and shape memory properties. More than 95% of shape fixity and 98% of shape recovery up to the fourth cycles were obtained with APTES crosslinked 3000M_c with 30% of HSC. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1473–1479     

Recovery stress and work output in hyperbranched poly(ethyleneimine)‐modified shape‐memory epoxy polymers

In this study a series of hyperbranched modified shape‐memory polymers were subjected to constrained shape recoveries in order to determine their potential use as thermomechanical actuators. Materials were synthesized from a diglycidyl ether of bisphenol A as base epoxy and a polyetheramine and a commercial hyperbranched poly(ethyleneimine) as crosslinker agents. Hyperbranched polymers within the structure of the shape‐memory epoxy polymers led to a more heterogeneous network that can substantially modify mechanical properties. Thermomechanical and mechanical properties were analyzed and discussed in terms of the content of hyperbranched polymer. Shape‐memory effect was analyzed under fully and partially constrained conditions. When shape recovery was carried out with fixed strain a recovery stress was obtained whereas when it was carried out with a constraining stress the material performs mechanical work. Tensile tests at Tg^E′ showed excellent values of stress and strain at break (up to 15 MPa and almost 60%, respectively). Constrained recovery performances revealed rapid recovery stress generation and unusually high recovery stresses (up to 7 MPa) and extremely high work densities (up to 750 kJ/m³). The network structure of shape‐memory polymers was found to be a key factor for actuator‐like applications. Results confirm that hyperbranched modified‐epoxy shape memory polymers are good candidates for actuator‐like shape‐memory applications. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1002–1013     

Shape‐memory effect in hyperbranched poly(ethyleneimine)‐modified epoxy thermosets

A series of shape‐memory epoxy thermosets were synthesized by crosslinking diglycidyl ether of bisphenol A with mixtures of commercially available hyperbranched poly(ethyleneimine) and polyetheramine. Thermal, mechanical and shape‐memory properties were studied and the effect on them of the content and structure of the hyperbranched polymer was discussed. Measurements showed that the glass transition temperature can be tailored from 60 °C to 117 °C depending on the hyperbranched polymer content, and all formulations showed an appropriate glassy/rubbery storage modulus ratio. Shape‐memory programming was carried out at TgE′ given the excellent mechanical properties of the materials, with maximum stress and failure strain up to 15 MPa and 60%, respectively. The resulting shape‐memory behavior was excellent, with maximum shape recovery and shape fixity of 98% as well as a fast shape‐recovery rate of 22%/min. The results show that hyperbranched poly(ethyleneimine) as a crosslinking agent can be used to enhance mechanical and shape‐memory properties with different effects depending on the crosslinking density. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 924–933     

Electrospinning‐induced shape memory effect in thermoplastic polyurethane characterization and thermoviscoelastic modeling

Electrospun thermoplastic polyurethane (TPU) nanofibers are known to contract considerably (～40%) on heating up to ～90 °C. This study investigates this thermomechanical behavior and the TPU shape memory capabilities. The shape memory effect was first studied in TPU films as a model system by applying classical thermomechanical cycles (programming and recovery). The films were able to fix the applied deformation during long‐term storage at room temperature, well above the material's calorimetric glass transition temperature and in the absence of a percolated structure of hard domains. Structural analysis (Fourier transform infrared, differential scanning calorimeter, and dynamic mechanical analysis) revealed broad thermal transitions indicating the presence of a mixed phase of hard segments dispersed in the soft segment matrix. Using a linear viscoelastic model together with time–temperature superposition, the shape memory effect was attributed to the thermoviscoelastic properties of TPU. In particular, the mixed phase was found to give rise to a very broad relaxation spectrum dominated by long relaxation times, which explains the suppression of strain recovery at room temperature. Finally, the electrospinning process was examined and was found to be similar to a programming cycle characterized by the strong elongation flow accompanied by massive solvent evaporation, whereas the contraction effect was interpreted as the recovery phase in a shape memory perspective. Thus, the contraction of electrospun TPU mats may be considered to be an electrospinning‐induced shape memory effect. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1590–1602     

Shape memory polybenzoxazines based on a siloxane‐containing diphenol

A siloxane‐containing diphenol is synthesized from 1,1,3,3‐tetramethyldisiloxane and o‐allylphenol, followed by the Mannich condensation with aniline, methylamine, and formaldehyde yielding two siloxane‐containing benzoxazines. The onset polymerization temperature of aniline‐based benzoxazine is higher than that of the methylamine counterpart. The dynamic mechanical properties of the polybenzoxazines depend on the structure of the starting primary amines. Both polybenzoxazines exhibit one‐way dual‐shape memory behavior in response to changes in temperature, and they show excellent shape fixity ratios in bending, tension, and tensile stress–strain tests, high shape recovery ratios in bending and tension tests, but relatively low shape recovery ratios in tensile stress–strain test. The network chain segments including the alkylsiloxane units serve as a thermal control switch based on the glass transition temperatures (39 and 53 °C) for the polybenzoxazines. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1255–1266     

Bio‐based epoxy vitrimers: Reprocessibility,controllable shape memory,and degradability

The research activities in the development of recyclable and reprocessable covalently crosslinked networks, and the construction of polymers from renewable resources are both stemmed from the economical and environmental problems associated with traditional thermosets. However, there is little effort in combination of these two attractive strategies in material designs. This article reported a bio‐based vitrimer constructed from isosorbide‐derived epoxy and aromatic diamines containing disulfide bonds. The resulted dynamic epoxy resins showed comparable thermomechanical properties as compared to similar epoxy networks cured by traditional curing agent. Rheological tests demonstrated the fast stress relaxation of the dynamic network due to the rapid metathesis of disulfide bonds at temperature higher than glass transition temperature. This feature permitted the recycling and reprocessing of the fragmented samples for several times by hot press. The dynamic epoxy resins also exhibited shape‐memory effect, and it is demonstrated that the shape recovery ratio could be readily adjusted by controlling the stress relaxation in the temporary state at programming temperature. Moreover, the degradability of the dynamic epoxy resins in alkaline aqueous solution was also demonstrated. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1790–1799     

Memory chromic polyurethane with tetraphenylethylene

This article reports a chromic polymer, which is responsive to its shape memory properties and has both the behavior of shape memory polymers and chromic materials. We employed a strategy to fabricate such a smart material, which represents a new principle for making chromic materials. This material is made of shape memory polyurethane with tetraphenylethylene units (0.1 wt %) covalently connected to the soft‐segments (PCL, M_w = 4000). The material displays biocompatibility, shape fixity of 88–93%, and almost 100% shape recovery and has reversible mechanochromic, solvatochromic, and thermochromic shape memory effect. The memory chromism represented by the reversible change of emission intensity shows negative correlation with shape fixity, temperature, and existence of solvent. It may be explained that when the soft segments are molten or dissolved in solvent, the shape recovery switch is open, the AIE units are free from crystal binding and can migrate easily to larger areas, thus the AIE units/particles are far apart from each other and the barrier for rotation of phenyl groups is reduced, which lead to the reduction of emission intensity, appeared by no colors or pale colors, and vice versa. Since the switch is a fundamental structural character of SMPs, the shape memory properties have led to the chromism and we call this memory chromic. © 2013 Wiley Periodicals, Inc. J. Polym. Sci. Part B: Polym. Phys. 2014 , 52, 104–110     

Relaxation of liquid‐crystalline polymer fibers in polycarbonate–liquid‐crystalline polymer blend system

The relaxation of liquid‐crystalline polymer (LCP) fibers in the polycarbonate (PC)/LCP blend was examined under various conditions on a hot‐stage microscope. LC5000 is a thermotropic LCP consisting of 80/20 hydroxybenzoic acid and poly(terephthalate). The geometry of the fibers is not an important factor in the relaxation process. Fibers of different aspect ratios and lengths relaxed at the same rate and exhibited identical onset times. Increasing the temperature caused the fibers to relax faster, especially near the nematic‐transition temperature. The fibers relaxed almost immediately when subjected to a temperature of 285 °C. At 280 °C the fibers were stable for 43 min, whereas at 270 °C no noticeable relaxation was evident. Addition of compatibilizer stabilized the fibers by enhancing the interfacial adhesion between the fibers and the PC matrix. Consequently, LCP fibers in the compatibilized system relaxed at a much higher temperature (294 °C) as compared with the uncompatibilized system (275–280 °C). © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2307–2312, 2003     

A fully coupled thermo‐viscoelastic finite element model for self‐folding shape memory polymer sheets

The thermo‐mechanical response of heat activated shape memory polymers (SMPs) has been investigated using a thermo‐viscoelastic finite element analysis that accounts for external and internal heat sources. SMPs can be thermally stimulated by external heat sources, such as temperature and surface heat flux, or from internal viscous heating. Viscous heating can significantly affect the response of SMP sheets by increasing the temperature during pre‐strain, which accelerates stress relaxation. This stress relaxation results in a slower shrinking rate when the SMP is reheated. Viscous heating also causes an increase in temperatures during unconstrained recovery. The predicted results elucidate how the coupled thermo‐mechanical loading conditions affect folding and unfolding of SMP sheets in response to localized heating in a hinged region. A parametric study of sheet thickness, hinge width, degree of pre‐strain, and hinge surface temperature is also conducted. The validated results can provide guidelines for the design of functional, self‐folding structures. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1207–1219     

Thermo‐/moisture‐responsive shape‐memory effect of poly(2‐ethyl‐2‐oxazoline) networks

In this work, poly(2‐ethyl‐2‐oxazoline) (PEtOx) is crosslinked to realize a moisture‐ and thermo‐responsive shape‐memory polymer. The obtained PEtOx networks exhibit excellent shape‐memory properties with storable strains of up to 650% and recovery values of 100% over at least 10 shape‐memory cycles. The trigger temperature (T_trig) of 68 °C of a PEtOx network at a relative humidity (RH) of 0% decreases with increasing moisture and equals room temperature at an RH of 40%. Thus, programmed PEtOx networks trigger sensitively on a certain temperature/moisture combination and, further, can be programmed as well as triggered at room temperature exclusively by varying humidity. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1053–1061     

High modulus ratio shape‐memory polymers achieved by combining hydrogen bonding with controlled crosslinking

A new type of poly(methyl acrylate)‐co‐(acrylic acid) (PMA‐AA) networks obtained by combining hydrogen bonding with controlled crosslinking exhibit full and rapid shape‐memory recovery. The structure, thermal properties, dynamical mechanical properties and shape‐memory effects of these networks were presented. High modulus ratios were achieved for the series of PMA‐AA networks based on intense self‐complementary hydrogen bonding in poly(acrylic acid) (PAA) segments. This lead to excellent shape‐memory effects with strain‐recovery ratio above 99%. Meanwhile, faster recovery speed was achieved by the synergistic effect of hydrogen bonding and controlled crosslinking compared to the linear PMA‐AA copolymers. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1241–1245, 2011     

Impact of poly(ɛ‐caprolactone) architecture on the thermomechanical and shape memory properties

We report the synthesis of linear‐ and brush‐type poly(?‐caprolactone) (PCL) networks and investigate their thermal, mechanical, and shape memory behavior. Brush‐PCLs are prepared by ring‐opening metathesis polymerization (ROMP) of a norbornenyl‐functionalized ?‐caprolactone macromonomer (MM‐PCL) of different molecular weights. The linear analog, diacrylate end‐functionalized PCL (linear‐PCL), having comparable molecular weight of side chain of brush‐PCL is also synthesized. These polymers are thermally cured by a radical initiator in the presence of poly(ethylene glycol) diacrylate crosslinker. Thermal and linear viscoelastic properties as well as shape memory performance of the resulting PCL networks are investigated, and are significantly impacted by the PCL architecture. Therefore, our work highlights that tailoring macromolecular architecture is useful strategy to manipulate thermal, mechanical, and resulting shape memory properties. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 3424–3433     

Poly(methacrylic acid)‐grafted clay–thermoplastic elastomer composites with water‐induced shape‐memory effects

Composites with excellent water‐induced shape‐memory effects (SMEs) were successfully synthesized by first using clay as the SME‐activating phase and thermoplastic polyurethane (TPU) as the matrix. Naturally abundant clay was grafted with poly(methacrylic acid) (PMAA) to improve particle interactions, which allowed for the formation of strong percolation networks in the composites, determined by swelling tests and dynamic mechanical analysis in combination with theoretical modeling. This led to significant improvements of the polymer modulus and high water absorptions, causing reversible modulus changes of up to 30 times from the wet to the dry condition. The results from cyclic wetting‐drying‐stretching tests showed the TPU–clay composite containing 10.4 vol % PMAA‐grafted clay exhibited the best SMEs among the composites investigated, with the shape fixity and shape recovery ratios being 82% and 91%, respectively. Besides SMEs, these new polymer–clay composites were also pH‐sensitive and mechanically adaptive upon exposure to water. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1513–1522