The high‐temperature tribological properties of Si‐DLC films

The tribological properties of Silicon‐containing diamond‐like‐carbon (Si‐DLC) films, deposited by magnetron sputtering Si target in methane/argon atmosphere, were studied in comparison with diamond‐like‐carbon (DLC) films. The DLC films disappeared because of the oxidation in the air at 500 °C, whereas the Si‐DLC films still remained, implying that the addition of Si improved significantly the thermal stability of DLC films. Retarded hydrogen release from DLC film at high temperature and silicon oxide on the surface might have contributed to lower friction coefficient of the Si‐DLC films both after annealing treatment and in situ high‐temperature environment. Copyright © 2012 John Wiley & Sons, Ltd.     

Effect of field emission property of carbon‐like nanofiber treated by using a fluorocarbon/oxygen plasma

Carbon‐like nanofiber (CNF) is synthesized using microwave plasma‐enhanced chemical vapor deposition. We present the effects of fluorocarbon and oxygen (CF₄/O₂) plasma‐treated on the microstructural, crystal, and field emission (FE) characteristics of CNF by SEM, transmission electron microscopy, micro‐Raman, and FE system. Results showed that the presence of the damaged CNF occurs at 2 min CF₄/O₂ plasma treatment and some amorphous carbon particles after 10 min CF₄/O₂ plasma treatment. One can also observe that turn‐on fields were enhanced (2.75 uA/cm²) at 2 min CF₄/O₂ plasma treatment; this indicates a remarkable FE enhancement of the local emission region in CNFs. Complementary information was obtained by thermal desorption atmospheric pressure ionization mass spectrometry and XPS. It can be found that the broken surface morphologies could be attributed to the chemical reaction exchanged via plasma excitation; a large number of bonding (C–F and C–O) in the CNF was detected. In addition, it is observed that the CNF has higher fluorine desorbed at 277.5 and 427 °C after CF₄/O₂ plasma treatment. Copyright © 2012 John Wiley & Sons, Ltd.     

One‐step electrodeposition of amorphous carbon films containing WO3 with high conductivity and good wettability

Tungsten trioxide‐incorporated hydrogenated amorphous carbon (WO₃/a‐C:H) films have been fabricated on a single‐crystal silicon wafer by liquid phase electrodeposition using methanol as carbon source and tungsten carbonyl as incorporated reagent. The morphology, composition and structure of the films have been investigated by SEM, XPS, Raman scattering spectroscopy, Fourier transform infrared spectroscopy (FTIR) and Transmission electron microscope (TEM), respectively. The effects of WO₃ incorporation on the electrical and wetting properties were studied in detail. The characterization results showed that tungsten trioxide nanocrystalline particles with diameters in the range of 10–20 nm were homogenously embedded in the amorphous carbon films. Also, the electrical conductivity and wetting ability of the films were strongly improved due to the contribution of the tungsten trioxide. Copyright © 2010 John Wiley & Sons, Ltd.     

The influence of anti‐wear additive ZDDP on doped and undoped diamond‐like carbon coatings

Diamond‐like carbon (DLC) coatings are recognised as a promising way to reduce friction and improve wear performance of automotive engine components. DLC coatings provide new possibilities in the improvement of the tribological performance of automotive components beyond what can be achieved with lubricant design alone. Lubricants are currently designed for metallic surfaces, the tribology of which is well defined and documented. DLC does not share this depth of tribological knowledge; thus, its practical implementation is stymied. In this work, three DLC coatings are tested: an amorphous hydrogenated DLC, a silicone‐doped amorphous hydrogenated DLC and a tungsten‐doped amorphous hydrogenated DLC. The three coatings are tested tribologically on a pin‐on‐reciprocating plate tribometer against a cast iron pin in a group III base oil, and a fully formulated oil that consists of a group III base oil and contains ZDDP, at 100 °C for 6 h and for 20 h in order to determine whether a phosphor‐based tribofilm is formed at the contact. The formation of a tribofilm is characterised using atomic force microscopy and X‐ray photoelectron spectroscopy techniques. The main findings of this study are the formation of a transfer film at the undoped, amorphous hydrogenated DLC surface, and also the tungsten amorphous hydrogenated DLC having a significant wear removal during the testing. The three coatings were found to have differing levels of wear, with the tungsten‐doped DLC showing the highest, the silicon‐doped DLC showing some coating removal and the amorphous hydrogenated DLC showing only minimal signs of wear. Copyright © 2015 John Wiley & Sons, Ltd.     

Impact of high N2 flow ratio on the chemical and morphological characteristics of sputtered N‐DLC films

Because of their outstanding characteristics, diamond‐like carbon (DLC) thin films have been recognized as interesting materials for a variety of applications. For this reason, the effects of the incorporation of different elements on their fundamental properties have been the focus of many studies. In this work, nitrogen‐incorporated DLC films were deposited on Si (100) substrates by DC magnetron sputtering of a graphite target under a variable N₂ gas flow rate in CH₄ + N₂ + Ar gas mixtures. The influence of high N₂ flow ratios (20, 40 and 60%) on the chemical, structural and morphological properties of N‐DLC films was investigated. Different techniques including field emission gun‐equipped scanning electron microscope (FEG‐SEM), energy‐dispersive X‐ray spectroscopy (EDS), atomic force microscopy (AFM), profilometry, Rutherford backscattering spectrometry (RBS) and Raman spectroscopy (325‐nm and 514‐nm excitation) were used to examine the properties of the N‐DLC films. Thus, the incorporation of nitrogen was correlated with the morphology, roughness, thickness, structure and chemical bonding of the films. Overall, the results obtained indicate that the fundamental properties of N‐DLC films are not only related to the nitrogen content in the film but also to the type of chemical bonds formed. Copyright © 2016 John Wiley & Sons, Ltd.     

Nano/micro‐sized calcium phosphate coating on carbon/carbon composites by ultrasonic assisted electrochemical deposition

Nano/micro‐sized calcium phosphate (CaP) coating was prepared on carbon/carbon (C/C) composites by ultrasonic assisted electrochemical deposition. The coating obtained at different deposition voltages contained a mixture of hydroxyapatite (HA) and brushite (DCPD). The homogenous coating prepared at 2.4 V consisted of nano‐sized and needle‐like HA embedded in micro‐sized and plate‐like DCPD. An interlocking structure was formed along the depth direction of the coating. The internal stress may be released effectively through the interlocking structure of the coating. And the plate‐like crystals of the coating were inset in the grooves on the surface of C/C composites. This led to a better adhesive strength of the coating. Meanwhile, the formed interlocking structure could help enhance cohesive strength of the coating. It was found that the growth of CaP crystals in the coating under the voltage of 2.4 V consisted of the plate‐like crystals deposited initially. Then the plate‐needle‐like crystals of submicron size formed among the plate‐like crystals and developed needle‐like ones. The CaP‐coated C/C composites might improve the biological properties of coating for its unique morphology, structures and strong adhesion to the C/C substrate. Copyright © 2011 John Wiley & Sons, Ltd.     

One‐step electrochemical deposition to achieve superhydrophobic cobalt incorporated amorphous carbon‐based film with self‐cleaning and anti‐corrosion

Exploiting a superhydrophobic surface is very significant due to its excellent water repellency which has many practical applications in various fields. In this work, the cobalt incorporated amorphous carbon‐based (Co/a‐C:H) film was prepared successfully on Si substrate via a simple 1‐step electrochemical deposition where electrochemical deposition technology was using cobalt (II) acetylacetonate methanol solution as electrolyte under high voltage, atmospheric pressure, and low temperature. Surprisingly, the as‐prepared film showed a superior superhydrophobic surface with a water contact angle of 153 ± 1° and a sliding angle of 7.6° without any further modification of low surface energy materials. Especially, the tape adhesive, corrosion resistance, and self‐cleaning tests demonstrated that the as‐prepared carbon‐based film could possess fairly well adhesion, superior anti‐corrosion resistance, and self‐cleaning ability, respectively. It indicated that the superhydrophobic Co/a‐C:H film might have potential promising applications in the field of anti‐fouling, anti‐corrosion, and drag resistance, such as the above‐deck structures on icebreaker vessels, ship hulls, and offshore wind turbine blades.     

Structure evolution of hydrogenated carbon films from amorphous carbon to fullerene‐like nanostructure

A–C:H (hydrogenated amorphous carbon) films were deposited by pulsed direct‐current (d.c.) plasma enhanced chemical vapor deposition on silicon substrates. This study investigated the structural and mechanical evolution of the as‐deposited films with fullerene‐like nanostructure. The results showed that pulsed d.c. negative bias (?500 ~ ?1000 V) signally influenced the growth rate, hardness, surface roughness, sp³ content, and friction behavior of the films. As the pulsed d.c. negative bias voltage increased, the sp³ content, surface roughness, hydrogen content and the friction coefficient of the films decreased; however, the growth rate and the hardness increased. The films deposited at ?1000 V with fullerene‐like microstructure display a nanohardness of about 19.7 GPa and the smallest friction coefficient (~0.06). The evolution on mechanical and structural properties of the films are explained by the a–C:H growth mechanism based on the interaction on plasma‐surface interface and the subsurface reactions in the film. Copyright © 2014 John Wiley & Sons, Ltd.     

Enhancement of electrochemical properties of niobium‐doped LiFePO4/C synthesized by sol–gel method

LiFePO₄/C and LiFe_1–xNb _xPO₄/C composites were synthesized using a sol–gel method. The influence of niobium doping on the constitution, morphology, and electrochemical properties of the samples was studied in detail. X‐Ray diffraction patterns indicate that appropriate Nb doping does not alter seriously the structure of LiFePO₄. Electrochemical characterization of the electrodes showed that the Li‐ion batteries based on LiFe_1–xNb _xPO₄/C electrode exhibited better charge/discharge performance than those based on LiFePO₄/C. The LiFe_0.95Nb_0.05PO₄/C‐based cell had the specific capacity of 157, 121, and 85 mAh/g at 0.2, 2, and 5 C, respectively, in comparison with 126, 94, and 52 mAh/g for the LiFePO₄/C cell. The results show that the addition of niobium promotes the electrochemical performance of the materials especially at high charge/discharge rates of the battery.     

Deposition of copper‐doped iron sulfide (CuxFe1−xS) thin films using aerosol‐assisted chemical vapor deposition technique

Copper‐doped iron sulfide (Cu_xFe_1?xS, x = 0.010–0.180) thin films were deposited using a single‐source precursor, Cu(LH)₂Cl₂ (LH = monoacetylferrocene thiosemicarbazone), by aerosol‐assisted chemical vapor deposition technique. The Cu‐doped FeS thin films were deposited at different substrate temperatures, i.e. 250, 300, 350, 400 and 450 °C. The deposited thin films were characterized by X‐ray diffraction (XRD) patterns, Raman spectra, scanning electron microscopy, energy dispersive X‐ray analysis (EDX) and atomic force microscopy. XRD studies of Cu‐doped FeS thin films at all the temperatures revealed formation of single‐phase FeS structure. With increasing substrate temperature from 250 to 450 °C, there was change in morphology from wafer‐like to cylindrical plate‐like. EDX analysis showed that the doping percentage of copper increased as the substrate temperature increased from 250 to 450 °C. Raman data supports the doping of copper in FeS films. Copyright © 2010 John Wiley & Sons, Ltd.     

X‐ray photoelectron analysis of surface functional groups on diamond‐like carbon films by gas‐phase chemical derivatization method

Oxygen‐related surface functional groups on diamond‐like carbon (DLC) films were derivatized with fluorine‐ and nitrogen‐related groups by the gas‐phase chemical derivatization (GCD) method, and the groups were analyzed quantitatively by X‐ray photoelectron spectroscopy (XPS). It is desirable that a derivatization reaction is unique to the target group; however, it usually causes undesirable side reactions which affect other groups. This diversity of the reactions has complicated the analysis. In this report, we have overcome the problem by applying a mathematical treatment which takes the side reactions into account. This improved analysis shows that it is no longer necessary to have derivatization reactions unique to the target groups. As a result, it is demonstrated that the carbonyl (C?O) group is the dominant surface functional group on both the DLC and its wet‐oxidized films, the carboxyl (COOH) group plays a minor role, and the presence of the hydroxyl (OH) group is logically denied. Considering the oxidation steps of these oxygen‐related surface functional groups, it is suggested that the C?O group on the DLC films requires the cleavage of the carbon–carbon bond with a relatively high activation energy barrier to change into the COOH group. Copyright © 2010 John Wiley & Sons, Ltd.     

Influence of deposition pressure on hydrogenated amorphous carbon films prepared by d.c.‐pulse plasma chemical vapor deposition

Hydrogenated amorphous carbon films (a‐C : H) were prepared by d.c.‐pulse plasma chemical vapor deposition using CH₄ and H₂ gases. The microstructure and hardness of the resulting films were investigated at different deposition pressures (6, 8, 11, 15, and 20 Pa). The growth rate increased sharply from 3.2 to 10.3 nm/min with increasing the pressure from 6 to 20 Pa. According to Raman spectra, XPS, and Fourier transform infrared analysis, the films deposited at the pressure of 6 and 8 Pa have high sp³ content and show typical diamond‐like character. However, the microstructures and bond configuration of the films deposited at 11, 15, and 20 Pa have high sp² content and favored fullerene‐like nanostructure. The hardness and sp² content were shown to reach their minimum values simultaneously at a deposition pressure of 8 Pa and then increased continuously. The film with fullerene‐like nanostructure obtained at 20 Pa displays a high Raman I_D/I_G ratio (~1.6), and low XPS C 1s binding energy (284.4 eV). The microstructural analysis indicates that the films are composed of a hard and locally dense fullerene‐like network, i.e. a predominantly sp²‐bonded material. The rigidity of the films is basically provided by a matrix of dispersed cross‐linked sp² sites. Copyright © 2012 John Wiley & Sons, Ltd.     

Boosting the electrochemical performance of Li4Ti5O12 through nitrogen‐doped carbon coating

The poor electronic conductivity restricts the wide applications of Li₄Ti₅O₁₂ as anode materials in Li‐ion batteries. We report a facile approach to fabricate nitrogen‐doped carbon‐coated Li₄Ti₅O₁₂ through carbonizing pyrrole and pyridine at different temperatures. Comparative experiments demonstrated that the carbon content plays a key role in governing the cycling performance and rate capability of Li₄Ti₅O₁₂. The composites with higher carbon content exhibited superior cycling performance, and the composite prepared at 600 °C using pyridine as the carbon source gave the best cycling and rate performance.     

Size effect in the titanium/diamond‐like carbon bilayer films: effect of relative thickness on their structure and mechanical properties

Titanium/diamond‐like carbon (Ti/DLC) bilayer films with different relative thickness were fabricated by direct‐current and pulsed cathode arc plasma method. Microstructure, morphological characteristics, and mechanical properties of the films were investigated in dependence of the thickness of Ti and DLC layers by Raman spectroscopy, atomic force microscopy, Knoop sclerometer, and surface profilometer. Raman spectra of Ti/DLC bilayers show the microstructure evolution (the size and ordering degree of sp²‐hybridized carbon clusters) with varying the thicknesses of Ti interlayer and DLC layer. Nano‐scaled Ti interlayer of 12–20 nm thickness presents the largest size effect. The catalytic effect of the sublayer is most pronounced in the carbon layer of less than 106 nm. In these thickness ranges, the bilayer films possessed the highest micro‐hardness and reactivity between atoms at interface. Internal stress in the bilayer monotonically decreases, with the thickness of Ti interlayer increasing to 30 nm and then becomes stable with the thickness. These results are associated with the occurrence of atomic diffusion process at Ti/C interface, and they are of cardinal significance to optimize the structure and mechanical properties of carbon‐based multilayer films. Copyright © 2016 John Wiley & Sons, Ltd.     

Study on the anti‐reflection and structure evolution of hydrogenated amorphous carbon grown by plasma chemical vapor deposition

In this work, the interrelation between the anti‐reflective property and the component, especially the sp² content, was studied. The results showed that the refraction index n increased from 2.2 to 3.3 with the direct current negative bias increasing. The reflection result R successful fall by 11.9% because of the existence of hydrogenated amorphous carbon anti‐reflective coatings. Both the refraction index and reflectivity decreasing correspond to a more graphitic microstructure character. Moreover, the optical property evolution of the films was explained by the chemical vapor deposition mechanism based on the ion sub‐plantation model and two‐phase model. Copyright © 2014 John Wiley & Sons, Ltd.     

Atmospheric pressure deposition of fluorine‐doped SnO2 thin films from organotin fluorocarboxylate precursors

Nine organotin fluorocarboxylates R_nSnO₂CR_f (n = 3, R = Bu, R_f = CF₃, C₂F₅, C₃F₇, C₇F₁₅; R = Et, R_f = CF₃, C₂F₅; R = Me, R_f = C₂F₅; n = 2, R = Me, R_f = CF₃) have been synthesized; key examples have been used to deposit fluorine‐doped SnO₂ thin films by atmospheric pressure chemical vapour deposition. Et₃SnO₂CC₂F₅, in particular, gives high‐quality films with fast deposition rates despite adopting a polymeric, carboxylate‐bridged structure in the solid state, as determined by X‐ray crystallography. Gas‐phase electron diffraction on the model compound Me₃SnO₂CC₂F₅ shows that accessible conformations do not allow contact between tin and fluorine, and that direct transfer is therefore unlikely to be part of the mechanism for fluorine incorporation in SnO₂ films. The structure of Me₂Sn(O₂CCF₃)₂(H₂O) has also been determined and adopts a trans‐Me₂SnO₃ coordination sphere about tin in which each carboxylate group is monodentate. Copyright © 2005 John Wiley & Sons, Ltd.     

Improvement of field emission properties from screen‐printed CNTs cathodes by heat treatment in a C2H2/H2 gas mixture

We developed a posttreatment method for the screen‐printed carbon nanotubes (CNTs) cathode to improve its field emission characteristics. The treatment was carried out at 500 °C and 20 kPa for 20 min in the atmosphere of C₂H₂/H₂ (volume ratio 1:2). After the treatment, the field emission characteristics were greatly improved. The turn‐on field lowered from 5.0 to 1.6 V/µm, and the emission current density increased from 2 × 10^?4 to 1.0 mA/cm² at the electric field of 2.6 V/µm. In the mean time, the emission site density and uniformity were significantly increased. Scanning electron microscope images revealed that a new top layer of CNTs film has re‐grown on the surface of the printed CNTs cathode during the treatment. This new re‐grown CNTs layer contributes to the drastic enhancement of field emission from the printed cathode. This heat‐treatment technique is very promising for practical application of CNTs in field emission display. Copyright © 2006 John Wiley & Sons, Ltd.     

The high concentration and uniform distribution of diamond particles in Ni‐diamond composite coatings by sediment co‐deposition

Ni‐diamond composite coatings with high concentration and uniform distribution of diamond particles were prepared by using sediment co‐deposition (SCD) technique from Watts‐type electrolyte without any additives. The surface and cross‐section morphology was evaluated by optical microscope (OM) and scanning electron microscopy (SEM). It was demonstrated that the Ni‐monolayer diamond composite coatings ~40 ± 5 µm was successfully prepared by the new developed setup for SCD technique. Using this new developed setup, high concentration and uniform distribution of diamond particles of Ni‐monolayer diamond composite coatings were easily fabricated. The wear resistance and cutting performance of obtained composite coatings were also investigated. The results revealed that anti‐wear and cutting performance is superior to those prepared via conventional co‐electrodeposition (CED) technique and pure Ni coatings. In the SCD process, with the increasing diamond content, the wear resistance is approximately the same, and the cutting performance decreases. Therefore, not only the diamond particle content is responsible for the wear resistance and cutting performance, the distribution of diamond particles is also very important factor. Copyright © 2014 John Wiley & Sons, Ltd.     

The tribological performance of fullerene‐like hydrogenated carbon films under ionic liquid lubrication

Fullerene‐like hydrogenated carbon films were deposited on Si substrate by plasma‐enhanced chemical vapor deposition. The microstructures of films were characterized by high‐resolution transmission electron microscopy and Raman spectrum. The tribological performance of films was tested by reciprocating ball‐on‐disc tester under 1‐ethyl‐3‐methylimidazolium tetrafluoroborate ionic liquid. The surface morphology and chemical composition of wear tracks and wear rates were investigated by optical microscope, X‐ray photoelectron spectroscopy, and 3D surface profiler. The results indicated that the film with a typical fullerene‐like structure embedded into the amorphous sp² and sp³ carbon networks could be prepared successfully, and the film shows a higher hardness (26.7 GPa) and elastic recovery (89.9%) compared with the amorphous carbon film. Furthermore, the film shows a lower friction coefficient at low contact load and friction frequency, and excellent wear‐resistance performance at high load and frequency under ionic liquid lubrication. Meanwhile, the wear life of fullerene‐like hydrogenated carbon films could be improved significantly using ionic liquid as a lubrication material. Copyright © 2015 John Wiley & Sons, Ltd.     

Surface oxidation process of a diamond‐like carbon film analyzed by difference X‐ray photoelectron spectroscopy

Difference X‐ray photoelectron spectroscopy (D‐XPS) revealed the surface oxidation process of a diamond‐like carbon (DLC) film. Evaluation of surface functional groups on DLC solely by the C 1s spectrum is difficult because the spectrum is broad and has a secondary asymmetric lineshape. D‐XPS clarified the subtle but critical changes at the DLC surface caused by wet oxidation. The hydroxyl (C―OH) group was dominant at the oxidized surface. Further oxidized carbonyl (C?O) and carboxyl (including carboxylate) (COO) groups were also obtained; however, the oxidation of C?O to COO was suppressed to some extent because the reaction required C―C bond cleavage. Wet oxidation cleaved the aliphatic hydrogenated and non‐hydrogenated sp² carbon bonds (C―H sp² and C―C sp²) to create a pair of C―OH and hydrogenated sp³ carbon (C―H sp³) bonds. The reaction yield for C―H sp² was superior at the surface, suggesting that the DLC film was hydrogen rich at the surface. Oxidation of aromatic sp² rings or polycyclic aromatic hydrocarbons such as nanographite to phenols did not occur because of their resonance stabilization with electron delocalization. Non‐hydrogenated sp³ carbon (C―C sp³) bonds were not affected by oxidation, suggesting that these bonds are chemically inert. Copyright © 2014 John Wiley & Sons, Ltd.