Efficient Curing of Vinyl Carbonates by Thiol‐Ene Polymerization

Vinyl carbonates have recently been identified as a suitable alternative to (meth)acrylates, especially due to the low irritancy and cytotoxicity of these monomers. The drawback of some vinyl carbonates containing abstractable hydrogens arises through their moderate reactivity compared with acrylates. Within this paper, we use the thiol‐ene concept to enhance the photoreactivity of vinyl carbonates to a large extent to reach the level of those of similar acrylates. Mechanical properties of the final thiol‐ene polymers were determined by nanoindentation. Furthermore, low toxicity of all components was confirmed by osteoblast cell culture experiments.     

Tough photopolymers based on vinyl esters for biomedical applications

Photocurable vinyl esters have recently been introduced as suitable alternatives to (meth)acrylates in biomedical applications. While (meth)acrylates exhibit good mechanical properties, their cytotoxicity and degradation products principally disqualify them from medical use. Vinyl esters exhibit much lower cytotoxicity and give biocompatible degradation products, but their disadvantage are relatively low mechanical properties, particularly brittleness. This study focuses on the identification of suitable functional groups that are capable of introducing enhanced impact strength into the vinyl ester network, for example, cyclic structures or urethane groups. A new pathway for the synthesis of vinyl esters carrying these groups was established and resulting monomers were tested regarding their photoreactivity and cytotoxicity. Mechanical properties and degradation behavior of the new materials were investigated as well. In addition, the thiol‐ene reaction was utilized to enhance photoreactivity and tune hydrolytical degradation. The new vinyl esters exhibit excellent biocompatibility and good photoreactivity that can be significantly enhanced with thiols on to the level of highly photoreactive acrylates. Ultimately, the impact strength was improved by a factor of more than ten compared to commercial vinyl esters. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1987–1997     

Exploring thiol‐yne based monomers as low cytotoxic building blocks for radical photopolymerization

The last decade has seen a remarkable interest in the development of biocompatible monomers for the realization of patient specific medical devices by means of UV‐based additive manufacturing technologies. This contribution deals with the synthesis and investigation of novel thiol‐yne based monomers with a focus on their biocompatibility and also the mechanical properties in their cured state. It could be successfully shown that propargyl and but‐1‐yne‐4‐yl ether derivatives have a significant lower cytotoxicity than the corresponding (meth)acrylates with similar backbones. Together with appropriate thiol monomers, these compounds show reactivities in the range of (meth)acrylates and almost quantitative triple bond conversions. A particular highlight is the investigation of the network properties of photo cured alkynyl ether/thiol resins by means of low field solid state nuclear magnetic resonance spectroscopy. Additionally, dynamic mechanical analysis of those polymers revealed that monomers containing rigid backbones lead to moduli and glass transition temperatures (T_g's), sufficiently high for the fabrication of medical devices by UV based additive manufacturing methods. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3484–3494     

Photopolymerization kinetics of ionic liquid monomers derived from the neutralization reaction between trialkylamines and acid‐containing (meth)acrylates

Polymerizable ionic liquids were synthesized from the neutralization reaction between trialkylamines (tributylamine, trihexylamine, trioctylamine, 2‐(dimethyl‐amino)ethyl acrylate, and 2‐(dimethylamino)ethyl methacrylate) and acid‐containing (meth)acrylates to study the kinetics of their photopolymerization. The ionic liquids formed from acrylic acid and methacrylic acid with trialkylamines showed low or moderate increases in rate compared to their monofunctional analogues. The ionic liquids formed from (meth)acrylic acid and a tertiary amine with a pendant acrylate exhibited rates typical of traditional di(meth)acrylates, although the (meth)acrylates were not covalently attached to the same molecule. All of the phosphate‐based ionic liquids exhibited very rapid polymerization rates and strong dependence on the initial viscosity. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3009–3021, 2007     

Toughness enhancers for bone scaffold materials based on biocompatible photopolymers

Providing access to the benefits of additive manufacturing technologies in tissue engineering, vinyl esters recently came into view as appropriate replacements for (meth)acrylates as precursors for photopolymers. Their low cytotoxicity and good biocompatibility as well as favorable degradation behavior are their main assets. Suffering from rather poor mechanical properties, particularly in terms of toughness, several improvements have been made over the last years. Especially, thiol–ene chemistry has been investigated to overcome those shortcomings. In this study, we focused on additional means to further improve the toughness of an already established biocompatible vinyl ester‐thiol formulation, eligible for digital light processing‐based stereolithography. All molecules were based on poly(ε‐caprolactone) as building block and the formulations were tested regarding their reactivity and the resulting mechanical properties. They all performed well as toughness enhancer, ultimately doubling the impact resistance of the reference system. © 2018 The Authors. Journal of Polymer Science Part A: Polymer Chemistry published by Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 110–119     

Vinylcarbonates and vinylcarbamates: Biocompatible monomers for radical photopolymerization

The last decade has seen a remarkable interest in the use of biocompatible and biodegradable polymers as scaffolds for tissue engineering. The fabrication of 3D scaffolds by lithography‐based additive manufacturing technology (AMT) represents an appealing approach. As poly(lactic acid), the state of the art biocompatible and biodegradable material, cannot be processed by these photopolymerization‐based techniques, it has so far been necessary to use selected (meth)acrylates. By developing new photopolymers based on vinyl carbonates and vinyl carbamates as a reactive group we have been able to avoid most of the disadvantages of classical (meth)acrylate‐based photopolymers. The new generation of biocompatible monomers show low cytotoxicity, have good storage stability, and are sufficiently photoreactive to be structured by lithography based AMT. The mechanical properties and rates of degradation of the polymers can be easily tuned over a broad range. Degradation results in the formation of nonacidic and nontoxic degradation products of low molecular weight that can be easily transported within the human body. Initial in vivo tests showed significant osseointegration of the 3D cellular scaffolds and no signs of implant rejection. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Recent achievements in anionic polymerization of (meth)acrylates

The constant progress of the anionic polymerization of (meth)acrylates is discussed from both the fundamental and practical points of view. A special attention is paid to the improved macromolecular engineering of (meth)acrylate‐based (co)polymers. The resulting most important materials and the scaling‐up process needed for their production are also emphasized. The recent developments witness for the healthy state of the anionic polymerization of these polar monomers. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1–10, 1999     

Influence of the secondary functionality on the radical‐vinyl chemistry of highly reactive monoacrylates

The impact of secondary functionalities on the radical‐vinyl chemistry of monoacrylates characterized by secondary functionalities that dramatically enhance their polymerization rate was elucidated utilizing experimental and computational techniques. Firstly, bulk interactions affecting the acrylate reactivity towards photopolymerization were removed by polymerizing at 5 wt % monomer in 1,4‐dioxane. Following deconvolution of bulk interactions impacting reactivity towards photopolymerization, a linear correlation between average polymerization rates and Michael addition reaction rate constants was observed on a logarithmic scale. This result indicates that the presence of the secondary functionality intramolecularly alters the monomer chemistry in a manner which impacts both of these distinct reaction types in a similar manner. These monomers exhibited reduced activation energies in both Michael addition and photopolymerization reactions as compared to hexyl acrylate. Reduction up to 20 ± 8 kJ mole^?1was observed for Michael addition reactions and 12 ± 1 kJ mole^?1 for photopolymerization reactions, thereby explaining the higher reactivity of the acrylates characterized by the secondary functionalities. Cyclic voltammetry experiments conducted to investigate the nature of the acrylic double bonds indicated that the rapidly polymerizing acrylates are more readily reduced as compared to traditional acrylates. Further, a distinct monotonic correlation of the irreversible cathodic peak potentials of the (meth)acrylates to photopolymerization and Michael addition reactivity was observed. The computationally estimated acrylic LUMO energies characterized by the secondary functionalities (?2.3 eV to ?2.7 eV) were also found to be lower relative to hexyl acrylate (?2.2 eV). © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4859–4870, 2009     

Biomaterials based on low cytotoxic vinyl esters for bone replacement application

In recent days, additive manufacturing technologies (AMT) based on photopolymerization have also found application in tissue engineering. Although acrylates and methacrylates have excellent photoreactivity and afford photopolymers with good mechanical properties, their cytotoxicity and degradation products disqualify them from medical use. Within this work, (meth)acrylate‐based monomers were replaced by vinyl esters with exceptional low cytotoxicity. The main focus of this paper lies on the determination of the photoreactivity and investigations concerning mechanical properties and degradation behavior of the new materials. Tested monomers provide sufficient photoreactivity for processing by AMT. Mechanical properties similar to natural bone could be obtained by adding suitable fillers like hydroxylapatite (HA). The right ratio of hydrophobic and hydrophilic monomers allows the tuning of the degradation behavior. Finally, with the optimum formulation, cellular 3D structures were built using digital light processing. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Polymerization shrinkage of (meth)acrylate determined by reflective laser beam scanning

The real‐time study of the shrinkage during UV‐curing of (meth)acrylate monomers is limited due to the very fast curing rate, their thin sample geometry (<100 μm), and low viscosity. We report a reflective laser scanning system for direct measurement of UV‐curing shrinkage. A low‐power laser beam at a wavelength of 650 nm, different from the polymerization wavelength (395 nm), was used. This noncontact method of measurement makes it possible to analyze the thin liquid monomer with a very low shrinkage (measuring accuracy 0.02 μm), and very fast curing rate (fast sampling speed of 50 KHz). Eight different kinds of UV monomers were tested using 2–5 mg specimens, and the shrinkage process was examined. The results proved that this new method was accurate and precise, and could be applied to different kinds of (meth)acrylates. Furthermore, the shrinkage capability of acrylic double bonds was determined as 23.98 mL/mol using this novel method. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Naphthalimide‐phthalimide derivative based photoinitiating systems for polymerization reactions under blue lights

Naphthalimide‐phthalimide derivatives (NDPDs) have been synthesized and combined with an iodonium salt, N‐vinylcarbazole, amine or 2,4,6‐tris(trichloromethyl)‐1,3,5‐triazine to produce reactive species (i.e., radicals and cations). These generated reactive species are capable of initiating the cationic polymerization of epoxides and/or the radical polymerization of acrylates upon exposure to very soft polychromatic visible lights or blue lights. Compared with the well‐known camphorquinone based systems used as references, the novel NDPD based combinations employed here demonstrate clearly higher efficiencies for the cationic polymerization of epoxides under air as well as the radical polymerization of acrylates. Remarkably, one of the NDPDs (i.e., NDPD2) based systems is characterized by an outstanding reactivity. The structure/reactivity/efficiency relationships of the investigated NDPDs were studied by fluorescence, cyclic voltammetry, laser flash photolysis, electron spin resonance spin trapping, and steady state photolysis techniques. The key parameters for their reactivity are provided. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 665–674     

Synthesis and photochemical reaction of novel p-alkylcalix[6]arene derivatives containing acryloyl or methacryloyl groups

Novel polyfunctional (meth)acrylates with a calixarene backbone [calixarene (meth)acrylates] were synthesized in good yields by certain reactions of p-methylcalix[6]arene (1a) or p-tert-butylcalix[6]arene (1b) with (meth)acrylate derivatives such as acryloyl chloride, methacryloyl chloride, (2-methacryloxy)ethyl isocyanate, and glycidyl methacrylate. Polyfunctional acrylate 6a having poly(oxyethylene) spacer chain between 1a and acrylate groups was also synthesized by the reaction of the poly(oxyethylene) modified 1a with acrylic acid. Calixarene acrylate 6a was liquid at room temperature, although the other calixarene (meth)acrylates were solid at room temperature. The initial decomposition temperature (IDT) of the resulting calixarene (meth)acrylates was measured by the thermogravimetric analysis to evaluate the thermal stability, and it was found that some of the IDTs of the calixarene acrylates were over 400°C. This means that calixarene (meth)acrylates have very good thermal stability. The photopolymerization of the resulting some calixarene (meth)acrylates with (2-phenyoxy)ethyl acrylate as a reactive diluent in the presence of photoinitiator proceeded smoothly upon irradiation with UV light. Therefore, polyfunctional (meth)acrylates with a calixarene backbone can be expected to be novel and thermally stable photoreactive acrylate oligomers. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3071–3078, 1999     

Vinyl esters: Low cytotoxicity monomers for the fabrication of biocompatible 3D scaffolds by lithography based additive manufacturing

Lithography based additive manufacturing technologies (AMT) like stereolithography or digital light processing have become appealing methods for the fabrication of 3D cellular scaffolds for tissue engineering and regenerative medicine. To circumvent the use of (meth)acrylate‐based photopolymers, that suffer from skin irritation and sometimes cytotoxicity, new monomers based on vinyl esters were prepared. In vitro cytotoxicity studies with osteoblast‐like cells proofed that monomers based on vinyl esters are significantly less cytotoxic than (meth)acrylates. Photoreactivity was followed by photo‐differential scanning calorimetry and the mechanical properties of the photocured materials were screened by nanoindentation. Conversion rates and indentation moduli between those of acrylate and methacrylate references could be observed. Furthermore, osteoblast‐like cells were successfully seeded onto polymer specimens. Finally, we were able to print a 3D test structure out of a vinyl ester‐based formulation by μ‐SLA with a layer thickness of 50 μm. For in vivo testing of vinyl esters these 3D scaffolds were implanted into surgical defects of the distal femoral bone of adult New Zealand white rabbits. The obtained histological results approved the excellent biocompatibility of vinyl esters. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Radical copolymerization of 2-methoxy-4-formylphenyl (meth)acrylates with L-(−)-menthyl (meth)acrylates

The radical copolymerization of 2-methoxy-4-formylphenyl (meth)acrylates with L-(?)-menthyl (meth)acrylates has been studied, and the reactivity ratios have been determined. It has been found that the bulk copolymerization of these monomers% results in insoluble copolymers when the content of 2-methoxy-4-formylphenyl (meth)acrylates in the pristine mixture exceeds 36 mol % and conversion exceeds ～30%. However, in the course of this reaction, soluble copolymers are formed in solution.     

Photopolymerization of acrylates without photoinitiators with short‐wavelength UV radiation: A study with real‐time fourier transform infrared spectroscopy

This article reports on the UV photopolymerization of acrylates without photoinitiators. Initiation of the reaction was achieved by direct excitation of the acrylates during irradiation with short‐wavelength UV light by use of the 222‐nm emission of a KrCl^* excimer lamp. The reactivity of various acrylates was studied by real‐time Fourier transform infrared–attenuated total reflection spectroscopy. The rate and the extent of the reaction within the layer were strongly dependent on the depth of penetration of UV light, which was determined by the molar extinction coefficient of the acrylate. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 894–901, 2004     

Controlled random and alternating copolymerization of (meth)acrylates,acrylonitrile, and (meth)acrylamides with vinyl ethers by organotellurium‐, organostibine‐, and organobismuthine‐mediated living radical polymerization reactions

Random and alternating copolymerizations of acrylates, methacrylates, acrylonitorile, and acrylamides with vinyl ethers under organotellurium‐, organostibine‐, and organobismuthine‐mediated living radical polymerization (TERP, SBRP, and BIRP, respectively) have been studied. Structurally well‐controlled random and alternating copolymers with controlled molecular weights and polydispersities were synthesized. The highly alternating copolymerization occurred in a combination of acrylates and vinyl ethers and acrylonitorile and vinyl ethers by using excess amount of vinyl ethers over acrylates and acrylonitorile. On the contrary, alternating copolymerization did not occur in a combination of acrylamides and vinyl ethers even excess amount of vinyl ethers were used. The reactivity of polymer‐end radicals to a vinyl ether was estimated by the theoretical calculations, and it was suggested that the energy level of singly occupied molecular orbital (SOMO) of polymer‐end radical species determined the reactivity. By combining living random and alternating copolymerization with living radical or living cationic polymerization, new block copolymers, such as (PBA‐alt‐PIBVE)‐block‐(PtBA‐co‐PIBVE), PBA‐block‐(PBA‐alt‐PIBVE), and (PTFEA‐alt‐PIBVE)‐block‐PIBVE, with controlled macromolecular structures were successfully synthesized. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Allyl sulfides and α‐substituted acrylates as addition–fragmentation chain transfer agents for methacrylate polymer networks

The rapid and uncontrolled nature of network formation from di(meth)acrylate monomers produces high shrinkage stress and results in polymers with oftentimes brittle mechanical properties. Methods for regulating polymerization and network formation are sought. One option is the use of addition–fragmentation chain transfer (AFCT) agents, which are well known to control molecular weight and molecular weight distribution of monofunctional (meth)acrylates. A series of novel and previously described AFCT reagents were synthesized and screened with laser flash photolysis to determine reactivity. Well‐performing AFCT reagents were then tested in polymerizations with monofunctional and difunctional methacrylates. With monofunctional monomers, the molecular weight and polydispersity of the resultant linear polymers tend to decrease with the addition of AFCT agent. In copolymerization with dimethacrylate monomers, the AFCT agents were found to substantially lower and sharpen the glass transition. Sharpness of the glass transition is here indicative of a more regular and homogenous network. After coupling of the instruments, photorheology was performed simultaneously with real‐time IR to show an increase in monomer conversion at the time of gelation, which appears to have a positive effect on reducing shrinkage stress. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 394–406     

Free radical and thermal curing of terpyridine‐modified terpolymers

Terpolymers bearing terpyridine as well as (meth)acrylates as free radical curable groups (UV‐curing) or hydroxyl groups (thermal curing with bis‐isocyanates) were synthesized and characterized using ¹H NMR, IR and UV‐vis spectroscopy as well as GPC. Subsequently, the ability of covalent crosslinking via the UV‐initiated polymerization of the acrylate groups was investigated. Moreover, the thermal covalent crosslinking via the reaction of hydroxyl functionalized terpolymer and bis‐isocyanate compounds could be successfully achieved. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4028–4035, 2004     

Copolymerization of a dendronized monomer with styrene and different acrylates: Determination of reactivity ratios

The reactivity ratios for the copolymerization of a first‐generation dendronized monomer with styrene and different acrylates are determined. The obtained ratios as well as the copolymer compositions that can be expected are discussed in detail. The influence of the dendron on the polymerization potential of the monomer is estimated by comparing its reactivity to those of linear systems as well as using higher generations of the dendronized monomer. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Conductive networked polymer gel electrolytes composed of poly(meth)acrylate,lithium salt,and ionic liquid

Self‐standing films of (meth)acrylate‐based polymer gel electrolytes with high ionic liquid content (80 wt %) were prepared by in situ thermally or photo induced radical copolymerization of mono‐functional and di‐functional (meth)acrylates in an ionic liquid in the presence/absence of a lithium salt. Their ionic conductivity, thermal property, mechanical property, and flammability were examined. 1‐Ethyl‐3‐methylimidazolium bis(trifluoromethanesulfonyl)imide (EMImTFSI) or 1‐ethyl‐3‐methylimidazolium bis(fluorosulfonyl)imide (EMImFSI) was used as the ionic liquid, and lithium bis(trifluoromethanesulfonyl)imide LiTFSI was used as the lithium salt. The obtained films were semitransparent and flexible with good to moderate thermal stability and mechanical strength with high ionic conductivity. The EMImFSI‐containing gel electrolytes showed higher ionic conductivity than the corresponding EMImTFSI‐containing gel electrolytes. The ionic conductivity in the acrylate‐based gel electrolytes was slightly increased by addition of lithium salt, while that in the corresponding methacrylate‐based electrolytes was decreased significantly. The flame test showed the ionic liquid containing networked polymer gel electrolytes to have low if any flammability and was therefore confirmed to be highly safe. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012