A comparative study of jet formation in nozzle‐ and nozzle‐less centrifugal spinning systems

Centrifugal spinning, a recently developed approach for ultra‐fine fiber production, has attracted much attention as compared with the electrospinning, due to its high yield, no solution polarity and high‐voltage electrostatic field requirements, etc. In this study, the jet formation process and spinning parameters on jet path are explored and compared in nozzle‐ and nozzle‐less centrifugal spinning systems. For nozzle‐less centrifugal spinning, fingers are formed at the front of thin liquid film due to the theory of Rayleigh–Taylor instability. We find that the lower solution concentration and higher rotational speed favor the formation of thinner and longer fingers. Then, the critical angular velocity and initial jet velocity for nozzle‐/nozzle‐less centrifugal spinning are obtained in accordance with the balance of centrifugal force, viscous force, and surface tension. When jet leaves the spinneret, it will undergo a series of motions including necking and whipping processes, and then, a steady spiral jet path is formed with its radius getting tighter. Finally, we experimentally study the effect of rotational speed and solution concentration on jet path, which shows that the higher rotational speed results in a larger radius of jet path while the solution concentration has little effect on it. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1547–1559     

Synthesis of electron beam cured free‐standing ion‐gel membranes for organic electronics applications

Cost efficient and facile synthesis of functional materials that enable low voltage operations is highly demanded for the future growth of plastic electronic sector. In this article we report a fast, solvent‐free and roll‐to‐roll compatible method of fabricating novel solid ion‐gel membranes from 1‐ethyl‐3‐methylimidazolium bis(trifluoromethyl‐sulfonyl)imide ([EMIM][TFSI]) and acrylate monomer blends of trimethylolpropane triacrylate (TMPTA) and tetra(ethylene glycol)diacrylate (TEDGA) via electron beam curing. The manufactured free standing and solid ion‐gel membranes were successfully utilized in various electronic devices such as ion‐modulated organic thin film transistors (IMTs), supercapacitors (SC) and electrochromic (EC) displays. The tailor‐made ion‐gel membrane, with an optimized composition, exhibited high specific capacitance and good mechanical properties. The prepared IMTs operated at remarkable low voltages of less than 1.5 V with on‐currents on the order of milliamps and ON/OFF ratios greater than ～10⁴. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2352–2360     

Microdomain morphology of lamella‐forming diblock copolymer confined in a thin film

We report the self‐consistent field theory (SCFT) of the morphology of lamella‐forming diblock copolymer thin films confined in two horizontal symmetrical/asymmetrical surfaces. The morphological dependences of thin films on the polymer‐surface interactions and confinement, such as film thickness and confinement spatial structure, have been systematically investigated. Mechanisms of the morphological transitions can be understood mainly through the polymer‐surface interactions and confinement entropy, in which the plat confinement surface provides a surface‐induced effect. The confinement is expressed in the form of the ratio D/L₀, here D is film thickness, and L₀ is the period of bulk lamellar‐structure. Much richer morphologies and multiple surface‐induced morphological transitions for the lamella‐forming diblock copolymer thin films are observed, which have not been reported before. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1–10, 2009     

Synthesis,solid‐state,and charge‐transport properties of conjugated polythiophene‐S,S‐dioxides

An alkylated semiconducting polymer comprising alternating bithiophene‐[all]‐S,S‐dioxide and aromatic monothiophene units in the polymer backbone was synthesized with the intent of modifying the energy gap and lowest unoccupied molecular orbital for use as a stable n‐type semiconductor. Films spun from this semiconducting polymer were characterized utilizing X‐ray scattering, near edge X‐ray absorption fine structure spectroscopy, ultraviolet photoelectron spectroscopy, and thin‐film field effect transistors to determine how oxidation of the thiophene ring systems impacts the structural and electronic properties of the polymer. The thiophene‐S,S‐dioxide polymers have lower optical and electrical band gaps than corresponding thiophene polymers. X‐ray scattering results indicate that the polymers are well ordered with the π–π stacking distances increased by 0.4 Å relative to analogous thiophene polymers. The electrical stability of these polymers is poor in transistors with a drop in the field effect mobility by approximately one order of magnitude upon addition of just 5% of the thiophene‐S,S‐dioxide unit in a copolymer with thiophene. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Depth profiling in secondary ion mass spectrometry for ultra‐thin layer with nanometer order thickness by mesa‐structure fabrication

We attempted to make an accurate depth profiling in secondary ion mass spectrometry (SIMS) including backside SIMS for ultra‐thin nanometer order layer. The depth profiles for HfO₂ layers that were 3 and 5 nm thick in a‐Si/HfO₂/Si were measured using quadrupole and magnetic sector type SIMS instruments. The depth profiling for an ultra‐thin layer with a high depth resolution strongly depends on how the crater‐edge and knock‐on effects can be properly reduced. Therefore, it is important to control the analyzing conditions, such as the primary ion energy, the beam focusing size, the incidence angle, the rastered area, and detected area to reduce these effects. The crater‐edge effect was significantly reduced by fabricating the sample into a mesa‐shaped structure using a photolithography technique. The knock‐on effect will be serious when the depth of the layer of interest from the surface is located within the depth of the ion mixing region due to the penetration of the primary ions. Finally, we were able to separately assign the origin of the distortion to the crater‐edge effect and knock‐on effect. Copyright © 2012 John Wiley & Sons, Ltd.     

Pore size distributions in low‐k dielectric thin films from X‐ray porosimetry

X‐ray reflectivity has been used to determine the mass uptake of probe molecules in porous thin films supported on thick silicon wafers. The adsorption occurs by capillary condensation when the films are exposed to probe vapor at controlled partial vapor pressures. The probe solvent partial pressure was varied by mixing saturated air and dry air at constant temperature or by changing sample temperature at a constant vapor concentration. Pore size distribution in the films can be calculated from the probe uptake with typical porosimetric approaches such as the application of the Kelvin equation to convert partial pressure into pore size. For illustration, the pore size distribution of three different nanoporous thin films, the primary candidate of ultra‐low‐k interlevel dielectrics in the next generation of integrated circuit chips, was determined with this technique. These samples represent different generations of low‐k dielectrics developed by industry. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2170–2177, 2002     

Pulsed‐laser–deposited and plasma‐polymerized polytetrafluoroethylene (PTFE)‐like thin films: A comparative study on PTFE‐specific properties

Glass‐like and structural first‐order phase transitions are investigated in polytetrafluoroethylene (PTFE) foils and PTFE‐like films prepared by pulsed‐laser deposition (PLD) and plasma polymerization (PP). A structural comparison of the investigated polymers is performed by infrared spectroscopy and dielectric dilatometry. It is shown that dielectric dilatometry (the measurement of the susceptance vs. temperature) provides a simple and elegant means for detecting volumetric transitions in thin nonpolar polymer films. In conventional PTFE foils, the known glass‐like and structural first‐order phase transitions are identified. The structure of pulsed‐laser deposited PTFE strongly depends on the target material, ranging from highly crystalline films showing only structural phase transitions to films strongly deviating from PTFE foils, with structural characteristics comparable to plasma‐polymerized fluorocarbons. The dielectric loss of the highly crystalline PLD films compares favorably with conventional PTFE foils, making the films attractive for new applications in miniature electret devices. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2115–2125, 1999     

Naphthodithiophene‐Diketopyrrolopyrrole‐Based donor–Acceptor alternating π‐Conjugated polymers for Organic thin‐Film transistors

Novel naphtho[1,2‐b:5,6‐b′]dithiophene (NDT) and diketopyrrolopyrrole (DPP)‐containing donor‐acceptor conjugated polymers (PNDTDPPs) with different branched side chains were synthesized via Pd(0)‐catalyzed Stille coupling reaction. Octyldodecyl (OD) and dodecylhexadecyl (DH) groups were tethered to the DPP units as the side chains. The soluble fraction of PNDTDPP‐OD polymer in chloroform has much lower molecular weight than that of PNDTDPP‐DH polymer. PNDTDPP‐DH polymer bearing relatively longer DH side chains exhibited much better charge‐transport behavior than PNDTDPP‐OD polymer with shorter OD side chains. The thermally annealed PNDTDPP‐DH polymer thin films exhibited an outstanding charge carrier mobility of ～1.32 cm² V^?1 s^?1 (I_on/I_off ～ 10⁸) measured under ambient conditions, which is almost six times higher than that of thermally annealed PNDTDPP‐OD polymer thin films. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5280–5290     

9,9‐Diaryl‐4,5‐diazafluorene‐based Cardo polymer; Synthesis and characteristic properties

To open out new aspects of 9,9‐diarylfluorene (DAF)‐based polymers with high performances, 9,9‐(4‐hydroxyphenyl)‐4,5‐diazafluorene ( N‐BPF ) was designed as a new cardo structure and the properties of poly(ether ketone)s ( N‐PEKs ) containing N‐BPF skeletons were examined in detail. N‐PEKs were synthesized in high yields via polycondensation of N‐BPF with difluoroarenes. N‐PEKs showed cardo polymer‐specific properties such as high thermal stability and high solubility in organic solvents. The addition of p‐toluenesulfonic acid (TsOH) to N‐PEK resulted in the formation of network polymer based on interchain hydrogen bonds. It turned out that the films of network polymer are flexible and transparent and exhibit high refractive index and low birefringence. The effects of feed ratio of TsOH to N‐PEK were also evaluated on the mechanical properties of network polymer. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4541–4549     

Characterization of catechol‐containing natural thermosetting polymer “urushiol” thin film

Urushi (oriental lacquer) is made from the sap of Rhus vernicifera and consists mainly of the catechol derivative urushiol. Thermal curing of urushiol, unlike other catechol derivatives, is possible because of the unsaturated double bonds in the long hydrocarbon side chain. We described here a simple, efficient method to produce a thermally cross‐linked urushi thin film using iron(II) acetate as the additive. The cured thin films showed robust, flexible feature as confirmed by strain‐induced elastic buckling instability for mechanical measurements (SIEBIMM) and bulging experiments. In contrast, a thin film of poly(dopamine) that is a typical catechol derivative without long hydrocarbon side chain showed brittleness. The long hydrocarbon side chain of urushiol plays an important role for both thermal processability and superior mechanical properties of the material. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3688–3692     

Synthesis and characterization of phenanthrocarbazole–diketopyrrolopyrrole copolymer for high‐performance field‐effect transistors

In this study, we successfully designed and synthesized a novel phenanthro[1,10,9,8‐c,d,e,f,g]carbazole ( PCZ )‐based copolymer poly[N‐(2‐octyldodecyl)‐4,8‐phenanthro[1,10,9,8‐c,d,e,f,g]carbazole‐alt‐2,5‐dihexadecyl‐3,6‐di(thiophen‐2‐yl)pyrrolo[3,4‐c]pyrrole‐1,4(2H,5H)‐dione] ( PPDPP ) with an extended π‐conjugation along the vertical orientation of polymer main chain. This polymer exhibited excellent solubility in common solvent and high thermal stability, owning good properties for solution‐processed field‐effect transistors (FETs). Besides, absorption spectra demonstrated that annealing PPDPP thin films led to obviously red‐shifted maxima, indicating the formations of aggregation or orderly π–π stacking in their solid‐state films. X‐ray diffraction measurements indicated the crystallinity of PPDPP thin films was enhanced after high temperature annealing, which was favorable for charge transport. The solution‐processed PPDPP ‐based FET devices were fabricated with a bottom‐gate/bottom‐contact geometry. A high hole mobility of up to 0.30 cm²/Vs and a current on/off ratio above 10⁵ had been demonstrated. These results indicated that the copolymers constructed by this kind of ladder‐type cores could be promising organic semiconductors for high‐performance FET applications. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

The fabrication of layer‐by‐layer mode LaCoO3 film by pulsed laser deposition

The relationship between strain and growth conditions in LaCoO₃ thin film was obtained to control the magnetic‐electric characteristics. The LaCoO₃ thin films on the SrTiO₃ substrates have been achieved by the pulsed laser deposition method, and the reflection high‐energy electron diffraction method (RHEED) was applied to monitor the growth process in situ; the layer‐by‐layer growth mode was discovered. The X‐ray diffraction and atomic force microscopy were applied to the phase analysis, and the layer thickness and the layer‐by‐layer growth mode were uncovered. Compared with the 100‐nm LaCoO₃ thin films, the strain in the layer‐by‐layer ultra thin film was more controllable. The enhanced magnetic properties of the layer‐by‐layer mode ultra‐thin films could be tested in future work.     

Unexpected Molecular Weight Dependence to the Physical Aging of Thin Polystyrene Films Present at Ultra‐High Molecular Weights

The physical aging behavior, time‐dependent densification, of thin polystyrene (PS) films supported on silicon are investigated using ellipsometry for a large range of molecular weights (MWs) from M_w = 97 to 10,100 kg mol^?1. We report an unexpected MW dependence to the physical aging rate of h < 80‐nm thick films not present in bulk films, where samples made from ultra‐high MWs ≥ 6500 kg mol^?1 exhibit on average a 45% faster aging response at an aging temperature of 40 °C compared with equivalent films made from (merely) high MWs ≤ 3500 kg mol^?1. This MW‐dependent difference in physical aging response indicates that the breadth of the gradient in dynamics originating from the free surface in these thin films is diminished for films of ultra‐high MW PS. In contrast, measures of the film‐average glass transition temperature T _g(h) and effective average film density (molecular packing) show no corresponding change for the same range of film thicknesses, suggesting physical aging may be more sensitive to differences in dynamical gradients. These results contribute to growing literature reports signaling that chain connectivity and entropy play a subtle, but important role in how glassy dynamics are propagated from interfaces. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1224–1238     

In situ ion beam sputter deposition and X‐ray photoelectron spectroscopy (XPS) of multiple thin layers under computer control for combinatorial materials synthesis

Deposition of ultra‐thin layers under computer control is a frequent requirement in studies of novel sensors, materials screening, heterogeneous catalysis, the probing of band offsets near semiconductor junctions and many other applications. Often large‐area samples are produced by magnetron sputtering from multiple targets or by atomic layer deposition (ALD). Samples can then be transferred to an analytical chamber for checking by X‐ray photoelectron spectroscopy (XPS) or other surface‐sensitive spectroscopies. The ‘wafer‐scale’ nature of these tools is often greater than is required in combinatorial studies, where a few square centimetres or even millimetres of sample is sufficient for each composition to be tested. The large size leads to increased capital cost, problems of registration as samples are transferred between deposition and analysis, and often makes the use of precious metals as sputter targets prohibitively expensive. Instead we have modified a commercial sample block designed to perform angle‐resolved XPS in a commercial XPS instrument. This now allows ion‐beam sputter deposition from up to six different targets under complete computer control. Ion beam deposition is an attractive technology for depositing ultra‐thin layers of great purity under ultra‐high vacuum conditions, but is generally a very expensive technology. Our new sample block allows ion beam sputtering using the ion gun normally used for sputter depth‐profiling of samples, greatly reducing the cost and allowing deposition to be done (and checked by XPS) in situ in a single instrument. Precious metals are deposited cheaply and efficiently by ion‐beam sputtering from thin metal foils. Samples can then be removed, studied and exposed to reactants or surface treatments before being returned to the XPS to examine and quantify the effects. Copyright © 2016 The Authors Surface and Interface Analysis Published by John Wiley & Sons Ltd.     

Mesogen‐controlled ion channel of star‐shaped hard–soft block copolymers for solid‐state lithium‐ion battery

Novel star‐shaped hard–soft triblock copolymers, 4‐arm poly(styrene)‐block‐poly [poly(ethylene glycol) methyl ethyl methacrylate]‐block‐poly{x‐[(4‐cyano‐4′‐biphenyl) oxy] alkyl methacrylate} (4PS‐PPEGMA‐PMAxLC) (x = 3, 10), with different mesogen spacer length are prepared by atom‐transfer radical polymerization. The star copolymers comprised three different parts: a hard polystyrene (PS) core to ensure the good mechanical property of the solid‐state polymer, and a soft, mobile poly[poly(ethylene glycol) methyl ethyl methacrylate] (PPEGMA) middle sphere responsible for the high ionic conductivity of the solid polyelectrolytes, and a poly{x‐[(4‐cyano‐4′‐biphenyl)oxy]alkyl methacrylate} with a birefringent mesogens at the end of each arm to tuning the electrolytes morphology. The star‐shaped hard–soft block copolymers fusing hard PS core with soft PPEGMA segment can form a flexible and transparent film with dimensional stability. Thermal annealing from the liquid crystalline states allows the cyanobiphenyl mesogens to induce a good assembly of hard and soft blocks, consequently obtaining uniform nanoscale microphase separation morphology, and the longer spacer is more helpful than the shorter one. There the ionic conductivity has been improved greatly by the orderly continuous channel for efficient ion transportation, especially at the elevated temperature. The copolymer 4PS‐PPEGMA‐PMA10LC shows ionic conductivity value of 1.3 × 10^?4 S cm^?1 (25 °C) after annealed from liquid crystal state, which is higher than that of 4PS‐PPEGMA electrolyte without mesogen groups. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 4341–4350     

Lotus bioinspired superhydrophobic,self‐cleaning surfaces from hierarchically assembled templates

The super hydrophobic, self‐cleaning properties of natural species derive from the fine hierarchical topography evolved on their surfaces. Hierarchical architectures which are function‐mimetic of the lotus leaf are here described and created from multi‐scale hierarchical assembled templates. The first level of hierarchy was a micromachined dome structure template and the second level of hierarchy was added by layering a thin nanoporous membrane such as porous anodized alumina or an ion track etch membrane. The assembled templates were nanoimprinted by a single step process on thermoplastic films. The wetting angle of the surfaces reached a value of 160° and the self‐cleaning behavior was observed. The superhydrophobic behavior remained over 1 year after fabrication, which demonstrates the stability of these polymeric self‐cleaning topographies. © 2014 Wiley Periodicals, Inc. J. Polym. Sci. Part B. Polym. Phys. 2014 , 52, 603–609     

In situ grazing incidence small‐angle X‐ray scattering study of solvent vapor annealing in lamellae‐forming block copolymer thin films: Trade‐off of defects in deswelling

Solvent vapor annealing (SVA) is one route to prepare block copolymer (BCP) thin films with long‐range lateral ordering. The lattice defects in the spin‐coated BCP thin film can be effectively and rapidly reduced using SVA. The solvent evaporation after annealing was shown to have a significant impact on the in‐plane ordering of BCP microdomains. However, the effect of solvent evaporation on the out‐of‐plane defects in BCPs has not been considered. Using grazing‐incidence x‐ray scattering, the morphology evolution of lamellae‐forming poly(2‐vinlypyridine)‐b‐polystyrene‐b‐poly(2vinylpyridine) triblock copolymers, having lamellar microdomains oriented normal to substrate surface during SVA, was studied in this work. A micelle to lamellae transformation was observed during solvent uptake. The influence of solvent swelling ratio and solvent removal rate on both the in‐plane and out‐of‐plane defect density was studied. It shows that there is a trade‐off between the in‐plane and out‐of‐plane defect densities during solvent evaporation. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 980–989     

Synthesis and properties of thermoplastic polyimides with ether and ketone moieties

A series of polyimides containing ether and ketone moieties were synthesized from 1,3‐bis(4‐fluorobenzoyl) benzene and several commercially available dianhydrides via a conventional two‐step polymerization. The inherent viscosities of Polyamide acids ranged from 0.46 to 0.73 dL/g. Thermal properties, mechanical properties, and thermalplasticity of the obtained polimide films were investigated by focusing on the chemical structures of their repeat units. These films were amorphous, flexible, and transparent. All films displayed low T_gs (184–225 °C) but also excellent thermal stability, the 5% weight loss temperature was up to 542 °C under nitrogen. The films showed outstanding mechanical properties with the modulus up to 3.0 GPa and the elongation at break in the range of 8–160%. The uniaxial stretching of PI‐a at high temperature was studied owing to its excellent flexibility. The PI‐a had an elongation at break up to 1600% at 245 °C and the uniaxially stretched film exhibited a much higher modulus (3.9 GPa) and strength (240 MPa) than undrawn film. The results indicated that PI‐a can potentially be used to prepare materials such as fiber, ultra‐thin film or ultra‐high modulus film. All the obtained films also demonstrated excellent thermoplasticity (drop of E′ at T_g > 10³) which made the polyimides more suitable for melt processing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2878–2884, 2010     

A study on the micro‐injection molding of multi‐cavity ultra‐thin parts

In this study, we report the micro‐injection molding of ultra‐thin parts (100, 250, and 500 µm). The results show that the flow resistance increases as the cavity becomes thinner. The melt front is not symmetric when filling a four‐cavity ultra‐thin part and filling the eight‐cavity mold under a low temperature. If we increase the mold temperature or cavity thickness, the melt front becomes symmetric. Finally, we construct the operation windows of molding for three kinds of plastics (PS, PMMA, PC) and provide a molding range based on mold temperature and injections speed. Meanwhile, the relationship between the thickness and the operation windows are also investigated. The thinner the cavity is, the smaller the operation window is. We need to increase the injection speed significantly for molding the ultra‐thin parts with micro‐features on both surfaces which are 60 µm in thickness. Furthermore, we succeed in molding 30 µm ultra‐thin parts in this experiment. Copyright © 2009 John Wiley & Sons, Ltd.     

Resonant soft x‐ray scattering and reflectivity study of the phase‐separated structure of thin poly(styrene‐b‐methyl methacrylate) films

Combined soft X‐ray scattering and reflectometry techniques promise analysis of polymer thin film domain structure and composition without resorting to chemical modification or isotopic labeling. This work explores the capabilities of these techniques in polymer films of poly(styrene‐b‐methyl methacrylate) (P(S‐b‐MMA)). The results demonstrate that the techniques give detailed information on the domain structure of thin films using well‐known modeling procedures. Discrepancies were noted between the X‐ray optical parameters that are needed to best fit the reflectivity data to the model and the expected parameters. The sources of these discrepancies are discussed in terms of instrument configuration parameters, sample attributes, and, particularly, anisotropy of the chromophore parameters. The results show that fitting the soft X‐ray reflectivity data is much more sensitive to these X‐ray optical parameters than the soft X‐ray scattering data. Nevertheless, fits to both types of data yield quantitative measures of the polymer film's lamellar morphology that are consistent with each other and with literature values. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013