Bio‐based hyperbranched polyurethane/clay nanocomposites: adhesive,mechanical, and thermal properties

The unison of vegetable oil‐based hyperbranched polymers with nanotechnology can unhook myriad of avant‐garde applications of such materials. Thus Mesua ferrea L. seed oil‐based hyperbranched polyurethane (HBPU)/clay nanocomposites and their performance, with special reference to adhesive strength, are reported for the first time. The nanocomposites of the hyperbranched polyurethane with organically modified nanoclay were obtained by ex situ solution technique and cured by bisphenol‐A‐based epoxy with poly(amido amine) hardener system. The partially exfoliated and well‐distributed structure of nanoclay was confirmed by XRD, SEM, and TEM studies. FTIR spectra indicate the presence of H‐bonding between nanoclay and the polymer matrix. Two times improvement in the adhesive strength and scratch hardness, 10 MPa increments in the tensile strength and 112°C more thermo‐stability have been observed without much affecting the impact resistance, bending, and elongation at break of the nanocomposites compared to the pristine epoxy modified HBPU system. Thus, the resulted nanocomposites are promising materials for different advanced applications including adhesive. Copyright © 2009 John Wiley & Sons, Ltd.     

Bio‐based high‐performance waterborne hyperbranched polyurethane thermoset

Tannic‐acid‐based low volatile organic compound‐containing waterborne hyperbranched polyurethane was prepared. In order to improve the performance, it was modified in an aqueous medium using a glycerol‐based hyperbranched epoxy and vegetable‐oil‐based poly(amido amine) at different wt%. The combined system was cross‐linked by heating at 100°C for 45 min. Fourier transform infrared spectroscopy and swelling study were used to confirm the curing. A dose‐dependent improvement of properties was witnessed for the thermoset. Thermoset with 30 wt% epoxy showed excellent improvements in mechanical properties like tensile strength (~3.4 fold), scratch hardness (~2 fold), impact resistance (~1.3 fold), and toughness (~1.7 fold). Thermogravimetric analysis revealed enhancement of thermal properties (maximum 70°C increment of degradation temperature and 8°C increment of T_g). The modified system showed better chemical and water resistance compared with the neat polyurethane. Biodegradation study was carried out by broth culture method using Pseudomonas aeruginosa as the test organism. An adequate biodegradation was witnessed, as evidenced by weight loss profile, bacterial growth curve, and scanning electron microscope images. The work showed the way to develop environmentally benign waterborne polyurethane as a high‐performance material by incorporating a reactive modifier into the polymer network. Use of benign solvent and bio‐based materials as well as profound biodegradability justified eco‐friendliness and sustainability of the modified system. Copyright © 2015 John Wiley & Sons, Ltd.     

Waterborne polyurethane nanocomposites having shape memory effects

UV curable waterborne polyurethane/silica nanocomposites were designed and synthesized with functionalized silicas, where the functionalization was made with allyl isocyanate. The incorporated silica particles gave triple effects of multifunctional chemical cross‐links, reinforcing fillers, and stress relaxation retarders. Consequently, functionalized silica incorporated into the polymer chains showed significantly improved mechanical and thermal properties than the simple addition of unmodified silica. Notably, over 99% shape fixity and shape recovery with minimum cyclic hysteresis were obtained for the repeated cycles at 1% loading of the modified silica. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Shape‐memory effect in hyperbranched poly(ethyleneimine)‐modified epoxy thermosets

A series of shape‐memory epoxy thermosets were synthesized by crosslinking diglycidyl ether of bisphenol A with mixtures of commercially available hyperbranched poly(ethyleneimine) and polyetheramine. Thermal, mechanical and shape‐memory properties were studied and the effect on them of the content and structure of the hyperbranched polymer was discussed. Measurements showed that the glass transition temperature can be tailored from 60 °C to 117 °C depending on the hyperbranched polymer content, and all formulations showed an appropriate glassy/rubbery storage modulus ratio. Shape‐memory programming was carried out at TgE′ given the excellent mechanical properties of the materials, with maximum stress and failure strain up to 15 MPa and 60%, respectively. The resulting shape‐memory behavior was excellent, with maximum shape recovery and shape fixity of 98% as well as a fast shape‐recovery rate of 22%/min. The results show that hyperbranched poly(ethyleneimine) as a crosslinking agent can be used to enhance mechanical and shape‐memory properties with different effects depending on the crosslinking density. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 924–933     

Synthesis and shape memory behavior study of hyperbranched poly(urethane-tetrazole)

A novel hyperbranched poly(urethane-tetrazole)(HPUTZ) was synthesized via the A2+BB2' approach using hexadiisocyanate(HDI) and 3-(bis-(2-hydroxyethyl)) aminopropyltetrazole(HAPTZ).The molecular structure was characterized by FTIR and 1H NMR spectroscopy.The number average molecular weight was measured to be 1.05×104 g/mol with a polydispersity of 1.27 by GPC analysis.The HPUTZ was further cured by the semi-adduct(PEG-IPDI) from polyethylene glycol(PEG) reacting with isophorone diisocyanate(IPDI) to form th...     

Effects of graphene quantum dot (GQD) on photoluminescence,mechanical, thermal and shape memory properties of thermoplastic polyurethane nanocomposites

A group of shape memory polyurethane‐based nanocomposites containing graphene quantum dot nanoparticles (GQDs) were prepared via in‐situ polymerization method. GQD nanoparticles were synthesized by a facile and rapid microwave‐assisted method and characterized by Fourier‐transform infrared spectroscopy (FTIR), X‐ray diffraction pattern, field emission scanning microscopy, transmission electron microscopy, and fluorescence analysis. Chemical structure and hydrogen bonding index (HBI_[C=O]) of the nanocomposites were analyzed via FTIR spectra. The results show that the incorporation of GQDs in PU matrix reduces HBI_(C=O) of nanocomposites. Crystalline structure and thermal properties of the nanocomposites were investigated by differential scanning calorimetry. As results indicate, nucleation effect of GQDs raises crystallinity content of the samples. Mechanical examinations indicate that incorporation of GQDs improves Young's modulus of the nanocomposites, while their elongation at break values are reduced. In addition, shape memory analyses reveal that the presence of GQDs in PU matrix increases the shape fixity ratios in nanocomposites.     

Electrospun hyperbranched polylactic acid–modified cellulose nanocrystals/polylactic acid for shape memory membranes with high mechanical properties

The polylactic acid (PLA) nanofiber membranes reinforced with hyperbranched PLA‐modified cellulose nanocrystals (H‐PLA‐CNCs) were prepared by electrospinning. The H‐PLA‐CNCs and the nanofiber membranes were researched by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermal gravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). The outcomes embodied that the cellulose nanocrystals (CNCs) could be successfully improved by the hyperbranched PLA, which would offer powerful CNCs/matrix interfacial adhesion. Thus, the mechanical and shape memory properties of PLA can be improved by adding the H‐PLA‐CNCs. In particular, when the addition of H‐PLA‐CNCs was 7 wt%, the tensile strength and an ultimate strain of PLA composite nanofiber membranes was 15.56 MPa and 25%, which was 228% and 72.4% higher than that of neat PLA, respectively. In addition, the shape recovery rate of the PLA/5 wt% H‐PLA‐CNCs composite nanofiber membrane was 93%, which was 37% higher than that of neat PLA. We expected that this present study would provide unremitting efforts for the development of more effective approaches to prepare biology basic shape memory membranes with high mechanical properties.     

Hydrogel‐coated polyurethane/urea shape memory polymer foams

Shape memory polymers (SMPs) are a class of responsive polymers that have attracted attention in designing biomedical devices because of their potential to improve minimally invasive surgeries. Use of porous SMPs in vascular grafts has been proposed because porosity aids in transfer of fluids through the graft and growth of vascular tissue. However, porosity also allows blood to leak through grafts so preclotting the materials is necessary. Here hydrogels have been synthesized from acrylic acid and N‐hydroxyethyl acrylamide and coated around a porous SMP produced from lactose functionalized polyurea‐urethanes. The biocompatibility of the polymers used to prepare the cross‐linked shape memory material is demonstrated using an in vitro cell assay. As expected, the hydrogel coating enhanced fluid uptake abilities without hindering the shape memory properties. These results indicate that hydrogels can be used in porous SMP materials without inhibiting the shape recovery of the material. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1389–1395     

Actuation design for high‐performance shape memory polyurethanes

A series of shape memory polyurethanes were synthesized from poly(tetramethylene glycol), 4,4‐methylene diphenyl diisocyanate, and 1,3‐butanediol. The prepolymers with different molecular weights (M_c) were capped with 2‐hydroxyl ethylacrylate or 3‐aminopropyltriethoxysilane (APTES) and crosslinked by UV curing or a sol–gel reaction. Variations of the crosslinker functionality (f), subchain density (N), and hard segment content (HSC) produced systematic variations of the glass transition temperature (6–45 °C), accompanied by changes in the mechanical, dynamic mechanical and shape memory properties. More than 95% of shape fixity and 98% of shape recovery up to the fourth cycles were obtained with APTES crosslinked 3000M_c with 30% of HSC. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1473–1479     

Bio‐based epoxy vitrimers: Reprocessibility,controllable shape memory,and degradability

The research activities in the development of recyclable and reprocessable covalently crosslinked networks, and the construction of polymers from renewable resources are both stemmed from the economical and environmental problems associated with traditional thermosets. However, there is little effort in combination of these two attractive strategies in material designs. This article reported a bio‐based vitrimer constructed from isosorbide‐derived epoxy and aromatic diamines containing disulfide bonds. The resulted dynamic epoxy resins showed comparable thermomechanical properties as compared to similar epoxy networks cured by traditional curing agent. Rheological tests demonstrated the fast stress relaxation of the dynamic network due to the rapid metathesis of disulfide bonds at temperature higher than glass transition temperature. This feature permitted the recycling and reprocessing of the fragmented samples for several times by hot press. The dynamic epoxy resins also exhibited shape‐memory effect, and it is demonstrated that the shape recovery ratio could be readily adjusted by controlling the stress relaxation in the temporary state at programming temperature. Moreover, the degradability of the dynamic epoxy resins in alkaline aqueous solution was also demonstrated. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1790–1799     

Experimental and modeling investigation of shape memory behavior of polyurethane/carbon nanotube nanocomposite

In the current study, mechanical, thermal, thermo‐mechanical, and shape memory behavior of polyurethane/carbon nanotube nanocomposites were investigated, and also a modified Halpin‐Tsai equation was used for the first time to model shape recovery stress of these smart composites. Results showed that strength enhanced with the addition of MWCNTs and improved to a maximum value of 130% for PU‐1wt%CNTs. SEM micrographs were also used to prove the presence of agglomerates at higher CNT contents. By investigating thermogravimetry curves, it was concluded that the incorporation of carbon nanotubes transferred thermal degradation to a higher temperature. Storage modulus improved for nanocomposite samples which showed the reinforcing effect of CNTs on polyurethane. Memory behavior showed that recovery stress was increased for PU‐CNTs samples to a maximum value of 100% and not any harmful effect on shape recoveries observed. Finally, modified Halpin‐Tsai equation was obtained with the correction factor of K = exp(−1.79‐152V_f).     

Study on poly(ε‐caprolactone)‐based shape memory copolymer fiber prepared by bulk polymerization and melt spinning

In this paper, a poly(ε‐caprolactone) (PCL)‐based shape memory polyurethane fiber was prepared by melt spinning. The shape memory switching temperature was the melting transition temperature of the soft segment phase mainly composed of PCL at 47°C. The mechanical properties especially shape memory effect were explicitly characterized by thermomechanical cyclic tensile testing. The results suggest that the prepared fiber has shape memory effects. The prepared 40 denier shape memory fiber had a tenacity of about 1.0 cN/dtex, and strain at break 562–660%. The shape fixity ratio reached 84% and the recovery ratio reached 95% under drawing at high temperature and thermal recovery testing.¹ Finally, the fiber thermal/mechanical properties were measured using differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). Copyright © 2007 John Wiley & Sons, Ltd.     

Preparation of electrospun shape memory polyurethane fibers in optimized electrospinning conditions via response surface methodology

Herein, the electrospinning method, as an effective approach, was utilized to fabricate poly (ε‐caprolactone)‐based polyurethane (PCL‐based PU) fibers. PCL was synthesized by ring‐opening polymerization, and characterized by proton nuclear magnetic resonance (¹H NMR) and Fourier‐transform infrared (FTIR) spectroscopies. Afterward, PU was prepared by step‐growth polymerization. The effects of solution concentration and solvent type on fibers' diameter were investigated. Scanning electron microscopy (SEM) images revealed that the optimum solution was N, N‐dimethylformamide(DMF): chloroform with a ratio of 60:40. In addition, results showed that bead‐less nanofibers could be achieved by a concentration of 5 w/v% (polymer to solvent). Various optimum practical parameters, such as applied voltage, feeding rate, and needle‐to‐collector distance, were obtained and compared with the results of response surface methodology (RSM). On the other hand, the mechanical evaluations indicated that the porous structure of scaffolds caused them to possess lower mechanical properties, as well as shape fixity ratios than those of bulk samples.     

Predicting shape memory characteristics of polyurethane in three‐point bending deformation

As a kind of an exceptional material, the temperature‐responding shape memory polymer can fix a temporary shape when cooled down and recover to its original shape when reheated up. Several models have been developed to describe the process. In the present work, we use the generalized Maxwell model to predict the shape memory characteristics of polyurethane in three‐point bending deformation by means of three‐dimensional finite element simulation. The deformation–temperature–stress behavior is obtained numerically. The results reveal that under the condition of accelerating reheating rates at the stage of stress‐free recovery, the maximum recovery rate occurs at higher temperature whereas the recovery ratio decreases. When the deformation degree enlarges, the maximum recovery stress increases in the situation of constrained recovery. The micro‐motion theory of polymer segments is used to explain the characteristics in the shape memory cycle. The simulated results agree well with previous researches, which demonstrate that the simplified model and the numerical simulation method are helpful for both scientific research and engineering development about shape memory polymers. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of comonomer on thermal/mechanical and shape memory property of L‐lactide‐based shape‐memory copolymers

In this study, three kinds of L ‐lactide‐based copolymers, poly(lactide‐co‐glycolide) (PLGA), poly(lactide‐co‐p‐dioxanone) (PLDON) and poly(lactide‐co‐caprolactone) (PLC), were synthesized by the copolymerization of L ‐lactide (L) with glycolide (G), or p‐dioxanone (DON) or ε‐caprolactone (CL), respectively. The copolymers were easily soluble in common organic solvents. The compositions of the copolymers were determined by ¹H‐NMR. Thermal/mechanical and shape‐memory properties of the copolymers with different comonomers were compared. Moreover, the effect of the chain flexibility of the comonomers on thermal/mechanical and shape‐memory properties of the copolymers were investigated. The copolymers with appropriate lactyl content showed good shape‐memory properties where both the shape fixity rate (R_f)and the shape recovery rate (R_r) could exceed 95%. It was found that the comonomers with different flexible molecular chain have different effects on their thermal/mechanical and shape‐memory properties. Among them, PLGA has the highest mechanical strength and recovery rate while PLC copolymer has high recovery rate when the lactyl content exceeded 85% and the lowest transition temperature (T_trans). Copyright © 2007 John Wiley & Sons, Ltd.     

Ultra low density and highly crosslinked biocompatible shape memory polyurethane foams

We report the development of highly chemically crosslinked, ultra low density (～0.015 g/cc) polyurethane shape memory foams synthesized from symmetrical, low molecular weight, and branched hydroxyl monomers. Sharp single glass transitions (T_g) customizable in the functional range of 45–70 °C were achieved. Thermomechanical testing confirmed shape memory behavior with 97–98% shape recovery over repeated cycles, a glassy storage modulus of 200–300 kPa, and recovery stresses of 5–15 kPa. Shape holding tests under constrained storage above the T_g showed stable shape memory. A high volume expansion of up to 70 times was seen on actuation of these foams from a fully compressed state. Low in vitro cell activation induced by the foam compared with controls demonstrates low acute bio‐reactivity. We believe these porous polymeric scaffolds constitute an important class of novel smart biomaterials with multiple potential applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Synthesis and design of polyurethane and its nanocomposites derived from canola-castor oil: Mechanical,thermal and shape memory properties

The recent global pandemic and its tremendous effect on the price fluctuations of crude oil illustrates the side effects of petroleum dependency more evident than ever. Over the past decades, both academic and industrial communities spared endless efforts in order to replace petroleum-based materials with bio-derived resources. In the current study, a series of shape memory polymer composites (SMPC's) was synthesized from epoxidized vegetable oils, namely canola oil and castor oil fatty acids (COFA's) as a 100% bio-based polyol and isophorone diisocyanate (IPDI) as an isocyanate using a solvent/catalyst-free method in order to eventuate polyurethanes (PU's). Thereafter, graphene oxide (GO) nanoplatelets were synthesized and embedded in the neat PU in order to overcome the thermomechanical drawbacks of the neat matrix. The chemical structure of the synthesized components, as well as the dispersion and distribution levels of the nanoparticles, was characterized. In the following, thermal and mechanical properties as well as shape memory behavior of the specimens were comprehensively investigated. Likewise, the thermal conductivity was determined. This study proves that synthesized PU's based on vegetable oil polyols, including graphene nanoparticles, exhibit proper thermal and mechanical properties, which make them stand as a potential candidate to compete with traditional petroleum-based SMPC's.     

Efficacy of clay content and microstructure of curing agents on the structure–property relationship of new‐generation polyurethane nanocomposites

The physicomechanical properties of new polyurethanes (PUs) derived from toluene diisocyanate, poly(propylene glycol), and cured by third‐generation hyperbranched polyester polyol (HB3), trimethylolpropane (TMP), or glycerol and their nanocomposites have been investigated. An apparent microphase‐segregated morphology of PU nanocomposites cured by HB3 has been observed by transmission electron microscopy and atomic force microscopy. Morphological studies reveal regions of mostly exfoliated and some intercalated morphology in the case of the nanocomposites, which have been further ascertained by X‐ray diffraction analysis. The HB3‐cured PU nanocomposite containing 8 wt% of modified montmorillonite (Cloisite 30B) clay shows approximately 140% increase in tensile strength along with improvement in thermal and dynamic mechanical properties in comparison with the control hyperbranched PU. It has also been found from Fourier transform infrared spectroscopy analysis that the extent of tethering reactions between the polymer chains carrying residual –NCO groups and the reactive hydroxyl (?OH) groups of HB3 is significant, and the nanofiller has been found to preferentially react with the –NCO group of the prepolymer. Furthermore, the properties of HB3‐cured PU have been compared with the glycerol and TMP‐cured PUs and their nanocomposites. The physicomechanical and thermal properties for nanocomposites of HB3‐cured PUs are superior to those of the conventionally cured PUs. Copyright © 2011 John Wiley & Sons, Ltd.     

Properties and morphologies of UV‐cured epoxy acrylate blend films containing hyperbranched polyurethane acrylate/hyperbranched polyester

The properties and morphologies of UV‐cured epoxy acrylate (EB600) blend films containing hyperbranched polyurethane acrylate (HUA)/hyperbranched polyester (HPE) were investigated. A small amount of HUA added to EB600 improved both the tensile strength and elongation at break without damaging its storage modulus (E′). The highest tensile strength of 31.9 MPa and an elongation at break around two times that of cured pure EB600 were obtained for the EB600‐based film blended with 10% HUA. Its log E′ (MPa) value was measured to be 9.48, that is, about 98% of that of the cured EB600 film. The impact strength and critical stress intensity factor (K_1c) of the blends were investigated. A 10 wt % HUA content led to a K_1c value 1.75 times that of the neat EB600 resin, and the impact strength of the EB600/HPE blends increased from 0.84 to 0.95 kJ m^?1 with only 5 wt % HPE addition. The toughening effects of HUA and HPE on EB600 were demonstrated by scanning electron microscopy photographs of the fracture surfaces of films. Moreover, for the toughening mechanism of HPE to EB600, it was suggested that the HPE particles, as a second phase in the cured EB600 film, were deformed in a cold drawing, which was caused by the difference between the elastic moduli of HPE and EB600. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3159–3170, 2005     

Improved mechanical properties of epoxy‐based composites with hyperbranched polymer grafting glass‐fiber

A glass‐fiber, grafted by hyperbranched polymer with hydroxyl group (GF‐HBPH), reinforced epoxy‐based composite was evaluated for mechanical properties and compared with the neat epoxy and silanized glass‐fiber, GF‐APS. The epoxy/GF‐HBPH composites were studied by attenuated total internal reflectance infrared spectroscopy, ¹H nuclear magnetic resonance spectroscopy, thermal gravimetric analysis, mechanical properties analysis, and field emission‐scanning electron microscopy. The results showed that the incorporation of GF‐HBPH could simultaneously enhance the mechanical properties of the epoxy composites. Field emission‐scanning electron microscopy images of the fracture surfaces of the test specimens were used to support the results and conclusions. Copyright © 2016 John Wiley & Sons, Ltd.