Post-irradiation time effects on the graft of poly(ethylene-alt-tetrafluoroethylene) (ETFE) films for ion exchange membrane application

Grafting of styrene followed by sulfonation onto poly(ethylene-alt-tetrafluoroethylene) (ETFE) was studied for synthesis of ion exchange membranes. Radiation-induced grafting of styrene onto ETFE films was investigated after simultaneous irradiation (in post-irradiation condition) using a ⁶⁰Co source. The ETFE films were irradiated at 20 kGy dose at room temperature and chemical changes were monitored after contact with styrene for grafting. The post-irradiation time was established at 14 days when the films were remained in styrene/toluene 1:1 v/v. After this period the grafting degree was evaluated in the samples. The grafted films were sulfonated using chlorosulfonic acid and 1, 2-dichloroethane 20:80 (v/v) at room temperature for 5 h. The membranes were analyzed by infrared spectroscopy (FTIR), differential scanning calorimeter (DSC), thermogravimetric measurements (TG) and degree of grafting (DOG). The ion exchange capacity (IEC) of membranes was determined by acid–base titration and the values for ETFE membranes were achieved higher than Nafion^® films. Preliminary single cell performance was made using pure H₂ and O₂ as reactants at a cell temperature of 80 °C and atmospheric gas pressure. The fuel cell performance of ETFE films was satisfactory when compared to state-of-art Nafion^® membranes.     

Chemically stable hybrid polymer electrolyte membranes prepared by radiation grafting,sulfonation, and silane‐crosslinking techniques

To prepare a crosslinked hybrid polymer electrolyte membrane (PEM) with high chemical stability, a silane monomer, namely p‐styryltrimethoxysilane (StSi), was first grafted to poly(ethylene‐co‐tetrafluoroethylene) (ETFE) film by γ‐ray preirradiation. Hydrolysis‐condensation and sulfonation were then performed on the StSi‐grafted ETFE (StSi‐g‐ETFE) films to give them crosslinks and proton conductibility, respectively. Thus, a crosslinked proton‐conducting hybrid PEM was obtained. The crosslinks introduced by the silane‐condensation have an inorganic ? Si? O? Si? structure, which enhance the chemical and thermal stabilities of the PEM. The effect of the timing of the hydrolysis‐condensation (before or after sulfonation) and the sulfonation method (by chlorosulfonic acid or H₂SO₄) on the properties of the resulting hybrid PEMs such as ion‐exchange capacity, proton conductivity, water uptake, chemical stability, and methanol permeability were investigated to confirm their applicability in fuel cells. We conclude that the properties of the new crosslinked hybrid StSi‐grafted PEMs are superior to divinylbenzene (DVB)‐crosslinked styrene‐grafted membranes. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5559–5567, 2008     

TEMPO addition into pre-irradiated fluoropolymers and living-radical graft polymerization of styrene for preparation of polymer electrolyte membranes

We prepared proton exchange membranes (PEMs) by 2,2,6,6-tetramethylpiperidinyl-1-oxy (TEMPO)-mediated living-radical graft polymerization (LRGP) of styrene into fluoropolymer films and subsequent sulfonation. Poly(vinylidene fluoride) (PVDF) and poly(ethylene-co-tetrafluoroethylene) (ETFE) films were first irradiated and then treated with TEMPO solutions in various solvents. TEMPO addition was confirmed by the test of styrene grafting into TEMPO-treated films at 60 °C, at which the LRGP never proceeds. This test enabled us to differentiate the LRGP from the conventional graft polymerization. In order to gain a deep insight about TEMPO-addition reaction, the TEMPO-penetration behavior into the base polymer films was examined by a permeation experiment and computer simulation. Xylene and dioxane were appropriate solvents for the complete introduction of TEMPO into PVDF and ETFE films, respectively. Then, the LRGP of styrene was performed based on the fully TEMPO-capped films at 125 °C with various solvents. By using an alcoholic solvent, the degree of grafting was enhanced and it reached a maximum of 38%. This grafted film was sulfonated to prepare a PEM showing an ion exchange capacity of 2.2 meq/g and proton conductivity of 1.6×10^?1 S/cm.     

Sulfonated polyethersulfone Cardo membranes for direct methanol fuel cell

Novel proton conducting membranes, sulfonated polyethersulfone Cardo (SPES-C), were prepared with concentrated sulfonic acid at room temperature. The degree of sulfonation was controlled by reaction time. Their proton conductivity and methanol permeability as a function of temperature were investigated. The SPES-C membranes with 70% DS were still not water soluble and had low degree of swelling. With the level of 70% sulfonation, proton conductivity was 0.011 S/cm at 80 °C, 0.0338 S/cm at 110 °C, which approached that of Nafion^® 115 membrane at the same conditions. Methanol permeability of SPES-C membranes was considerably smaller than that of Nafion^® 115 membrane over the temperature 25–80 °C.     

Characterization and evaluation of commercial poly (vinylidene fluoride)‐g‐sulfonatedPolystyrene as proton exchange membrane

The possibility of developing low‐cost commercial grafted and sulfonated Poly(vinylidene fluoride) (PVDF‐g‐PSSA) membranes as proton exchange membranes for fuel cell applications have been investigated. PVDF‐g‐PSSA membranes were systematically prepared and examined with the focus of understanding how the polymer microstructure (degree of grafting and sulfonation, ion‐exchange capacity, etc) affects their methanol permeability, water uptake, and proton conductivity. Fourier transform infrared spectroscopy was used to characterize the changes of the membrane's microstructure after grafting and sulfonation. The results showed that the PVDF‐g‐PSSA membranes exhibited good thermal stability and lower methanol permeability. The proton conductivity of PVDF‐g‐PSSA membranes was also measured by the electrochemical impedance spectroscopy method. It was found that the proton conductivity of PVDF‐g‐PSSA membranes depends on the degree of sulfonation. All the sulfonated membranes show high proton conductivity at 92°C, in the range of 27 to 235 mScm⁻¹, which is much higher than that of Nafion212 (102 mScm⁻¹ at 80°C). The results indicated that the PVDF‐g‐PSSA membranes are particularly promising membranes to be used as polymer electrolyte membranes due to their excellent stability, low methanol permeability, and high proton conductivity.     

Thermal behavior of poly(vinylbenzyl chloride)‐grafted poly(ethylene‐co‐tetrafluoroethylene) films

The effect of the degree of grafting (DOG) on the thermal behavior of poly(vinylbenzyl chloride)‐grafted poly(ethylene‐co‐tetrafluoroethylene) (ETFE‐g‐PVBC) films was investigated by differential scanning calorimetry (DSC), X‐ray diffraction (XRD), dynamic mechanical analysis ( DMA), FT‐IR, and thermogravimetric analysis (TGA) instruments. Several ETFE‐g‐PVBC films with various degrees of grafting, including 10, 24, 41, 60, and 94%, were prepared using a radiation grafting technique. The DSC and XRD results of the ETFE‐g‐PVBC films revealed that the crystallinity of the films decreased as the DOG increased. The DMA and FT‐IR results of the films indicated that a crosslinking reaction occurred at temperatures above 250 °C. In the thermal properties of the grafted films, an increase in the DOG led to an increase in the decomposition temperature. The activation energy (E_a) of the thermal decomposition was calculated using Kissinger's equation from TGA results. The E_a value of the PVBC graft chain was found to increase as the DOG increased, indicating that the crosslinking reaction of ETFE‐g‐PVBC films increased with an increase in the DOG during the thermal degradation process. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 517–525     

Conversion of poly(ethylene‐alt‐tetrafluoroethylene) copolymers into polytetrafluoroethylene by direct fluorination: A convenient approach to access new properties at the ETFE surface

Direct fluorination of poly(ethylene‐alt‐tetrafluoroethylene) copolymer (ETFE) was carried out on commercially available ETFE films with pure fluorine gas at ambient atmosphere. Reaction temperature was either 95 °C or 150 °C and exposure time was 20 hours. Analysis of the fluorinated samples was performed by attenuated total reflection Fourier transform Infrared, confocal micro‐Raman and ¹H and ¹⁹F magic angle spinning nuclear magnetic resonance spectroscopies, scanning electron microscopy, electron diffraction and X‐Ray photoelectron spectroscopies, contact angle determination, atomic force microscopy and nanoindentation measurements, and compared to those of the virgin ETFE copolymer. Integrity of the bulk materials was verified by investigating the thermal behavior of the polymers by thermogravimetric analysis and differential scanning calorimetry. Evidence for the formation of a homogeneous layer of polytetrafluoroethylene with a thickness of several microns at the surface of the copolymers with no degradation of the materials was observed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Viscoelastic properties of Nafion at elevated temperature and humidity

Tensile stress–strain and stress relaxation properties of 1100 equivalent weight Nafion have been measured from 23 to 120 °C at 0–100% relative humidity. At room temperature, the elastic modulus of Nafion decreases with water activity. At 90 °C, the elastic modulus goes through a maximum at a water activity of ～ 0.3. At temperatures ≥90 °C, hydrated membranes are stiffer than dry membranes. Stress‐relaxation was found to have two very different rates depending on strain, temperature, and water content. At high temperature, low water activity, and small strain, the stress relaxation displays a maximum relaxation time with stress approaching zero after 10³–10⁴ s. Water absorption slows down stress‐relaxation rates. At high water activity, the maximum stress relaxation time was >10⁵ s at all temperatures. No maximum relaxation time was seen at T ≤ 50 °C. Increasing the applied strain also resulted in no observed upper limit to the stress relaxation time. The results suggest that temperature, absorbed water, and imposed strain alter the microstructure of Nafion inducing ordering transitions; ordered microstructure increases the elastic modulus and results in a stress relaxation time of >10⁵ s. Loss of microphase order reduces the elastic modulus and results in a maximum stress relaxation time of 10³–10⁴ s. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 11–24, 2009.     

Sulfonated poly(aryl ether ketone)s containing naphthalene moieties obtained by direct copolymerization as novel polymers for proton exchange membranes

A series of sulfonated poly(aryl ether ketone)s (SPAEKs) were prepared by aromatic nucleophilic polycondensation of 2,6‐dihydroxynaphthalene with 5,5′‐carbonyl‐bis(2‐fluorobenzenesulfonate) and 4,4′‐difluorobenzophenone. The structure and degree of sulfonation (DS) of the SPAEKs were characterized using ¹H NMR spectroscopy. The experimentally observed DS values were close to the expected values derived from the starting material ratios. The thermal stabilities of the SPAEKs were characterized by thermogravimetric analysis, which showed that in acid and sodium salt forms they were thermally stable in air up to about 240 and 380 °C, respectively. Transparent membranes cast from the directly polymerized SPAEKs exhibited good mechanical properties in both dry and hydrated states. The dependence of water uptake and of membrane swelling on the DS at different temperatures was studied. SPAEK membranes with a DS from 0.72 to 1.60 maintained adequate mechanical properties after immersion in water at 80 °C for 24 h. The proton conductivity of SPAEK membranes with different degrees of sulfonation was measured as a function of temperature. The proton conductivity of the SPAEK films increased with increased DS, and the highest room temperature conductivity (4.2 × 10^?2 S/cm) was recorded for a SPAEK membrane with a DS of 1.60, which further increased to 1.1 × 10^?1 S/cm at 80 °C. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2866–2876, 2004     

Synthesis and proton conductivity of sulfonated,multi‐phenylated poly(arylene ether)s

A series of sterically‐encumbered, sulfonated, poly(arylene ether) copolymers were synthesized and their proton conductivity examined. The series was prepared by copolymerizing a novel monomer, 2″,3″,5″,6″‐tetraphenyl‐[1,1′:4',1″:4″,1″':4″',1″″‐quinquephenyl]‐4,4″″‐diol, with 4,4'‐difluorobenzophenone and bisphenol A. Subsequent sulfonation and solution casting provided membranes possessing ion exchange capacities of 1.9 to 2.7 mmol/g and excellent mechanical properties (Young's modulus, 0.2–1.2 GPa; tensile strength, 35–70 MPa; elongation at break, 62–231%). Water uptake ranged from 34 to 98 wt% at 80 °C/100% RH. Proton conductivities ranged between 0.24 to 16 mS/cm at 80 °C/60% RH, and 3 to 167 mS/cm at 80 °C/95% RH. TEM analysis of the polymers, in the dehydrated state, revealed isolated spherical aggregates of ions, which presumably coalesce when hydrated to provide highly conductive pathways. The strategy of using highly‐encumbered polymer frameworks for the design of mechanically‐robust and dimensionally‐stable proton conducting membranes is demonstrated. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2579‐2587     

Synthesis and properties of novel sulfonated polyimides containing binaphthyl groups as proton‐exchange membranes for fuel cells

A novel sulfonated diamine monomer, 2,2′‐bis(p‐aminophenoxy)‐1,1′‐binaphthyl‐6,6′‐disulfonic acid (BNDADS), was synthesized. A series of sulfonated polyimide copolymers containing 30–80 mol % BNDADS as a hydrophilic component were prepared. The copolymers showed excellent solubility and good film‐forming capability. Atomic force microscopy phase images clearly showed hydrophilic/hydrophobic microphase separation. The relationship between the proton conductivity and degree of sulfonation was examined. The sulfonated polyimide copolymer with 60 mol % BNDADS showed higher proton conductivity (0.0945–0.161 S/cm) at 20–80 °C in liquid water. The membranes exhibited methanol permeability from 9 × 10^?8 to 5 × 10^?7 cm²/s at 20 °C, which was much lower than that of Nafion (2 × 10^?6cm²/s). The copolymers were thermally stable up to 300 °C. The sulfonated polyimide copolymers with 30–60 mol % BNDADS showed reasonable mechanical strength; for example, the maximum tensile strength at break of the sulfonated polyimide copolymer with 40 mol % BNDADS was 80.6 MPa under high moisture conditions. The optimum concentration of BNDADS was found to be 60 mol % from the viewpoint of proton conductivity, methanol permeability, and membrane stability. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 222–231, 2007     

Fe2+ Catalyzed Synthesis of Radiation Grafted Functional Membranes and Application in Fuel Cells and Ion Recovery

Summary: 1-Vinylimidazole is grafted onto Poly(ethylene-alt-tetrafluoroethylen (ETFE) by means of pre-irradiation technique with electron beam doses between 50 and 150 kGy. The degree of grafting is significantly increased to values of up to 115% by addition of 20-50 mmol/L of an Fe²⁺ salt that facilitates the decomposition of the peroxide structures within the irradiated films. The obtained mechanically stable and flexible ETFE-graft-poly(1-vinylimidazole) membranes exhibit a homogenous distribution of the graft polymer for degrees of grafting greater than 50 wt.-% and show thermal stability up to 250 °C. The applicability of these membranes as anhydrous proton conducting material when doped with phosphoric acid and the complexation capability for Cu²⁺ ions is demonstrated.     

Sorption and transport properties of MY720/DDS epoxy reacted with blocking reagents

Thin films of the epoxy formed by the reaction of tetraglycidyl 4,4'-diamino-diphenylmethane and 4,4'-diaminodiphenyl sulfone (73:27 w/w) were reacted with acrylonitrile (ACN) and isocyanates as blocking reagents for hydroxyl, amine, and epoxy groups. The water uptake at 30, 45, 55, and 70°C of the epoxy resin was monitored gravimetrically. At each temperature the epoxy exhibited case I or Fickian behavior. The diffusion coefficient D increased from 30 to 55°C, but decreased at 70°C because of the reaction of water with residual oxirane groups. Diffusion of ACN is accompanied by both reaction and polymerization, so equilibrium could not be reached. Sorption of the isocyanates essentially follows case I or Fickian behavior. Equilibrium moisture absorptions showed a correspondence between the reduction of moisture absorption and the number of blocked functional groups, irrespective of the nature of the blocking groups. Moisture absorption reductions as high as 68% were obtained. Moisture diffusion of the films after blocking with the various reactants exhibits case I or Fickian behavior. At 30°C, D values are significantly higher for reacted films. At 70°C, the value of D is unchanged as compared with the 30°C value for films reacted with ACN, but D values are significantly lower for films reacted with isocyanate blocking reagents as compared with the epoxy resin.     

Sulfonated poly(meta‐phenylene isophthalamide)s as proton exchange membranes

Random and block sulfonated poly(meta‐phenylene isopthalamide)s as proton exchange membranes were synthesized through the Higashi‐Yamazaki phosphorylation method. Polymers with different degrees of sulfonation from 40 to 100 mol percent were prepared by adjusting the molar feed ratio of 5‐sulfoisophthalic acid sodium salt (SIPA) and isophthalic acid (IPA) in the reaction with meta‐phenylene diamine. Creasable polymer films were obtained by casting DMSO polymer solutions and the membrane films could be exchanged to the proton form in strong acid. ¹H NMR spectroscopy and titration confirmed the degree of sulfonation. Thermogravimetric analysis demonstrated good thermal stabilities with 5% weight loss greater than 380 °C. The copolymers with low degrees of sulfonation (DS = 40 mol %) exhibited low water uptake (water uptake < 17 wt %) at room temperature. A segmented multiblock copolymer prepared by preforming a sulfonated block showed lower water uptake at high temperatures than the random polymer with the same DS of 40 mol % and displayed stability in water up to 80 °C. Both random and block copolymers showed higher proton conductivities at high temperature than that of Nafion‐117 under 95% relative humidity. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2582–2592     

New hybrid membranes based on phosphonic acid functionalized silica particles for PEMFC

This work concerns the development of hybrid organic/inorganic membranes from styrenic phosphonic polymers. The phosphonic charge, composed phosphonic polymers grafted onto silica nanoparticles, was obtained by “grafting onto” method. It consists of synthesizing first the polymer, and then the terminal functions of the latter react with silanol groups of silica. The phosphonated polymer was isolated in two steps, that is, an ATRP polymerization of 4‐chloromethylstyrene followed by Mickaelïs‐Arbusov reaction. After the grafting onto silica, membranes are prepared through formulation containing the charge and the polymer matrix PVDF‐HFP, which are dispersed in DMF. The acid form is obtained by hydrolysis in chlorydric acid. The membrane possessing a 40 wt % charge ratio (IEC = 1.08 meq g^?1) was selected as reference. A proton conductivity of 65 mS cm^?1 at 80 °C was measured in immersed conditions. When the membrane is no more immersed, the value decreases drastically (0.21 mS cm^?1 at 120 °C and 25% RH). © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Water absorption in EVOH films and its influence on glass transition temperature

Moisture sorption kinetics of nonoriented ethylene vinyl alcohol copolymer (EVOH) film (EF‐E15) were studied at 25, 35, and 45°C. Anomalous diffusion was observed for the polymeric film at high relative humidities (RH) and higher temperatures. Diffusion and solubility coefficients of water were found to be concentration dependent. The moisture sorption isotherms of three types of EVOH films (EF‐E15, EF‐F15, and EF‐XL15) determined at 25, 35, and 45°C, were well described using the GAB equation. Glass transition temperatures (T_g) of the EVOH films, as influenced by RH, were measured using differential scanning calorimetry. T_g values decreased with increasing RH due to the plasticization effect of water, and were found to be dependent on ethylene content and orientation of the EVOH films. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 691–699, 1999     

Use of polyelectrolyte multilayer systems for membrane modification

Membranes with designed surface and filtration properties were prepared by the adsorption of polyelectrolyte multilayer systems on membrane surfaces using the layer-by-layer electrostatic self assembly (ESA) technique. Microfiltration membranes with a first polyelectrolyte layer grafted onto the surface showed excellent stability during filtration process. Although a twofold higher permeate flux was observed for a three-layer polyelectrolyte complex membrane compared to a just grafted one the protein retention did not change remarkably. Additionally, a reduced protein adsorption was detected for repulsive electrostatic forces between the substrate and the protein under applied conditions. Pervaporation membranes with an anionically functionalized polyamide-6 support or Nafion^®-117 support and a dense separating layer consisting of poly(acrylic acid) and poly(ethylenimine) were prepared. Those membranes were used to separate aqueous organic mixtures. Six double layers were sufficient to obtain membranes with high water permselectivity. Membranes with similar properties but a lower number of deposited layers were obtained, when the adsorption process was carried out at 80°C.     

Novel UV‐induced photografting process for preparing poly(tetrafluoroethylene)‐based proton‐conducting membranes

A novel process comprising the UV‐induced photografting of styrene into poly(tetrafluoroethylene) (PTFE) films and subsequent sulfonation has been developed for preparing proton‐conducting membranes. Although under UV irradiation the initial radicals were mainly generated on the surface of the PTFE films by the action of photosensitizers such as xanthone and benzoyl peroxide, the graft chains were readily propagated into the PTFE films. The sulfonation of the grafted films was performed in a chlorosulfonic acid solution. Fourier transform infrared and scanning electron microscopy were used to characterize the grafted and sulfonated membranes. With a view to use in fuel cells, the proton conductivity, water uptake, and mechanical properties of the prepared membranes were measured. Even through the degree of grafting was lower than 10%, the proton conductivity in the thickness direction of the newly prepared membranes could reach a value similar to that of a Nafion membrane. In comparison with γ‐ray radiation grafting, UV‐induced photografting is very simple and safe and is less damaging to the membranes because significant degradation of the PTFE main chains can be avoided. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2624–2637, 2007     

Thickness dependence of thermally induced changes in surface and bulk properties of Nafion® nanofilms

Thermally induced changes in surface wettability, dewetting behavior, and proton transport of “self‐assembled” nanothin Nafion^® films (4–300 nm) on SiO₂ substrate is reported. Thermal annealing induces switching of the surface wettability of 55 nm and thinner films from hydrophilic to super‐hydrophobic. Thickness dependence of this behavior is observed with higher annealing temperature required for lower thickness films, indicating highly restrictive mobility of Nafion^® ionomer as film thickness decreases. Dewetting is only observed for 4‐nm thin film. Significant suppression in proton conductivity upon thermal annealing was noted. Similarly, two other bulk properties, water uptake and swelling, were found to decrease upon annealing. This work reports a systematic examination of the thickness dependence of thermally induced changes in both surface and bulk properties of ultra‐thin Nafion^®. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1267–1277     

Effect of the initial matrix material on the structure of radiation‐grafted ion‐exchange membranes: Wide‐angle and small‐angle X‐ray scattering studies

Seven different fluoropolymer films were used as matrix materials for radiation‐grafted ion‐exchange membranes. The crystallinity and preferred orientation of these membranes were studied with wide‐angle X‐ray scattering, and the lamellar structure of the membranes was examined with small‐angle X‐ray scattering. The crystallinity of poly(vinylidene fluoride) (PVDF)‐based matrix materials varied between 57 and 40%, and the crystallinity of the sulfonated samples varied between 34 and 23%. The lamellar periods of PVDF‐based matrix materials were about 115 Å, and the lamellar periods of poly(ethylene‐alt‐tetrafluoroethylene) and poly(tetrafluoroethylene‐co‐hexafluoropropylene) were 250 and 212 Å, respectively. When the samples were grafted, the lamellar periods increased. Correlation function analysis showed very clearly that the long‐range order decreased because of grafting and sulfonation processes. For those samples that showed good proton conductivity, the lamellar period also increased because of sulfonation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1539–1555, 2002