Preparation and study of bi-supported Ziegler-Natta catalyst with nano graphene oxide and magnesium ethoxide supports for polymerization of polyethylene

In this study, we have reported the preparation of bi-supported Ziegler-Natta catalysts using magnesium ethoxide and graphene oxide as support. The polymerization process was carried out in slurry phase using triisobutylaluminum as a co-catalyst.The XRD analysis of TiCl₄/graphene oxide/Mg(OEt)₂ catalyst demonstrated that the space between the layers of graphene oxide had increased to 0.2 nm.The catalyst was characterized by XPS, BET, BJH, SEM, and TGA. The catalyst activity was studied for various Al/Ti molar ratios, and the catalyst activity was optimum at Al/Ti molar ratio of 315.     

Comparison of the role of new ethers and conventional alkoxysilanes as external donors in the polymerization of propylene using the industrial Ziegler-Natta catalyst

Two new ethers were synthesized using the Williamson reaction from related alcohols and were used as external donors in propylene polymerization in the presence of the industrial diisobutyl phthalate-based MgCl₂-supported Ziegler-Natta catalyst. For comparison the propylene polymerization was carried out in the presence of silane and in the absence of external donors. The produced polymers were characterized by differential scanning calorimetry, xylene extraction, melt flow index, scanning electron microscopy and gel permeation chromatography. The isotacticity, molecular weight and molecular weight distribution, melt flow index, crystallinity degree and thermal properties of polypropylenes were influenced by the type of external donors.     

Effect of multi-ethers and conventional alkoxysilanes as external donors on the 4th generation Ziegler-Natta catalysts for propylene polymerization

The multi-ether compounds with different numbers of methoxy groups containing 1,3-dimethoxy-2,2-bis(methoxymethyl)propane and 1-methoxy-2,2-bis(methoxymethyl)butane were synthesized using the Williamson reaction from pentaerythritol and 1,1,1-tris(hydroxymethyl)propane, respectively, in the presence of sodium hydride and methyl iodide in tetrahydrofuran and they were characterized by ¹H NMR, ¹³C NMR, and FTIR spectroscopy. These compounds were employed as external donors in the polymerization of propylene using the industrial Ziegler-Natta catalyst. A commercial spherical MgCl₂-supported Ziegler-Natta catalyst containing diisobutyl phthalate as the internal donor was used for the polymerization of propylene. The role of ether compounds and industrial alkoxysilanes on the properties of polypropylene were studied using the xylene solubility method, melt flow index, gel permeation chromatography, scanning electron microscopy, and differential scanning calorimetry. The addition of the electron donors has led to improvements in the activity and selectivity of the Ziegler-Natta catalyst system.     

Effects of nano graphene oxide as support on the product properties and performance of Ziegler–Natta catalyst in production of UHMWPE

The synthesis of mono‐ and bi‐supported Ziegler–Natta catalysts using magnesium etoxide Mg(OEt)₂ and graphene oxide (GO) as catalyst support for production of Ultra High Molecular Weight Polyethylene (UHMWPE) is reported in this investigation. Nano‐graphene oxide was prepared by the modified Hummer's method and its structure was analyzed by XRD and FTIR indicating the presence of hydroxyl groups on graphene oxide and the formation of an exfoliated structure. The activity of TiCl₄/Mg(OEt)₂, TiCl₄/Mg(OEt)₂‐GO, and TiCl₄/GO catalysts in terms of grams of PE produced per mmol of Ti per hour was experimentally obtained for catalysts with different ratios of co‐catalyst (triisobutylaluminium) to TiCl₄. For all three series of catalysts, the activity curve showed an optimum point at a specific Al/Ti molar ratio. Catalyst activity was highest for TiCl₄/Mg(OEt)₂ and lowest for TiCl₄/GO. The characterization of UHMWPE products indicated that the viscosity average molecular weight (Mv) was highest for the polymer produced by TiCl₄/Mg(OEt)₂ and lowest for the polymer produced by TiCl₄/GO. Furthermore, thermogravimetric analysis (TGA), dynamic mechanical thermal analysis (DMTA), and mechanical tensile testing were conducted on the prepared polymers indicating that the polymer produced by TiCl₄/GO had the highest thermal and mechanical properties, while these properties were at their minimum for polymers produced by TiCl₄/Mg(OEt)₂. Copyright © 2015 John Wiley & Sons, Ltd.     

Exploring Si/Mg composite supported Ziegler-Natta Ti-based catalysts for propylene polymerization

A series of(Si_O2/MgO/ID/MgCl_2)·TiClx Ziegler-Natta catalysts for propylene polymerization has been prepared with a new method. These catalysts were synthesized using soluble Mg-compounds as the Mg-source and the preparation progress was relatively simple. The catalyst could copy the spherical shape of the carrier very well. The propylene polymerization results showed that the catalyst revealed the best activity with 9,9-di(methoxymethyl)fluorene(BMMF) as internal donor at 50 °C with the optimal molar ratio Al/Ti = 5, which was much lower than what the industrial polypropylene catalyst used(at least molar ratio Al/Ti = 100), resulting in great cost saving. Additionally, the polymerization kinetics of the catalyst exhibited very stable property after achieving a relatively high value. These catalysts possessed rather high activity and good hydrogen response. The isotactic index(Ⅱ.) value of the PP products could be higher than 98% in the presence of both internal and external electron donors. Moreover, temperature rising elution fractionation method was used to understand the influence of donors and H2 on the properties of the PP products.     

New penta-ether as the internal donor in the MgCl2-supported Ziegler-Natta catalysts for propylene polymerization

The penta-ether compound was synthesized by the reaction of di(trimethylolpropane) with sodium hydride as the strong base and methyl iodide as the alkyl halide. This compound was characterized by NMR, FTIR, and GC techniques. The MgCl₂-supported titanium catalysts were incorporated with varying amounts of penta-ether compound as the internal donor and also the catalysts without the internal donor were synthesized. The synthesized catalysts and the conventional Ziegler- Natta catalyst were characterized. The titanium contents were determined by spectrophotometry, magnesium by complexometric titration and chloride by argentometric titration. The effects of the new internal donor on propylene polymerization with the prepared MgCl₂-supported Ziegler-Natta catalysts were investigated and then these results were compared to the results obtained using the conventional diisobutyl phthalate-besed-Ziegler-Natta catalyst. The highest crystallinity degree, melting temperature, and isotacticity of polypropylene were obtained using the catalyst with a penta-ether/Mg molar ratio equal to 0.21.     

Kinetics of propylene polymerization in the initial acceleration stage

The kinetics of propylene polymerization catalyzed over a superactive and stereospecific catalyst for the initial build-up period was investigated in slurry-phase. The catalyst was prepared from Mg(OEt)₂/benzoyl chloride/TiCl₄ co-activated with AlEt₃ in the absence or presence of external donor. Despite a very fast activation of the prepared catalyst the acceleration stage of polymerization could be identified by the precise estimation of polymerization kinetics for a very short period of time after the commencement of polymerization (ca. 2 min). The initial polymerization rate, (dR_p/dt)₀ extrapolated to the beginning of the polymerization was second order with respect to monomer concentration. The dependence of initial polymerization rate on the concentration of AlEt₃ could be represented by Langmuir adsorption mechanism. The initial rate was maximum at about Al/Ti ratio of 20. The activation energy for the initiation reaction was estimated to be 14.3 kcal/mol for a short-time polymerization. The addition of a small amount of p-ethoxy ethyl benzoate (PEEB) as an external donor increased the percentage of isotactic polymer, which was obtained after 120 s of polymerization, to 98% and the initial polymerization rate decreased sharply as [PEEB]/[AlEt₃] increased. © 1994 John Wiley & Sons, Inc.     

Gas-phase polymerization of ethylene over Ti-based Ziegler–Natta catalysts prepared from different magnesium sources

This study focuses on gas-phase polymerization of ethylene using the titanium-based Ziegler–Natta catalysts prepared from different magnesium sources including MgCl₂ (Cat A), magnesium powder (Cat B), and Mg(OEt)₂ (Cat C). During polymerization, different cocatalysts were also used. It was found that Cat C with triethylaluminum as a cocatalyst exhibited the highest activity. This was likely attributed to optimal distribution of active sites on the catalyst surface. It can be observed by increased temperature in the reactor due to highly exothermic reaction during polymerization. By the way, the morphologies of the polymer obtained from this catalyst were spherical, which is more preferable. Besides the catalytic activity, crystallinity and morphology were also affected by the different magnesium sources used to prepare the catalysts.     

Density functional study on the role of electron donors in propylene polymerization using Ziegler-Natta catalyst

The role of electron donors in propylene polymerization using Ziegler-Natta model catalyst [TiCl₂CH₃]⁺ has been investigated using density functional calculations at B3LYP/6-31G* level. Methyl benzoate (MBz) and para-methoxy methyl benzoate (p-OMe-MBz) are the electron donors considered in this study. We have found two major roles of these electron donors that match well with the corresponding experimental results. First, for both the catalysts having different electron donors, the propylene insertion in Ti-CH₃ bond in syn-fashion rather than anti-fashion has lower activation barriers (E_act). This indicates that the regioselectivity of propylene insertion is maintained in the presence of the electron donors. Secondly, co-ordination of electron donors is found to increase the activation barriers of propylene insertion, which explains the experimentally observed drop in catalytic activity of [TiCl₂Me]⁺ on adding electron donors.     

High Melting Point of Linear,Spiral Polyethylene Nanofibers and Polyethylene Microspheres Obtained Through Confined Polymerization by a PPM-Supported Ziegler-Natta Catalyst

In this work, different types of polyethylene (linear, spiral nanofibers and microspheres) were obtained via confined polymerization by a PPM-supported Ziegler-Natta catalyst. Firstly, the Ziegler-Natta catalyst was chemical bonded inside the porous polymer microspheres (PPMs) supports with different pore diameter and supports size through chemical reaction. Then slightly and highly confined polymerization occurred in the PPM-supported Ziegler-Natta catalysts. SEM results illustrated that the slightly confined polymerization was easy to obtain linear and spiral nanofibers, and the nanofibers were observed in polyethylene catalyzed by PPMs-1#/cat and PPMs-2#/cat with low pore diameter (about 23 nm). Furthermore, the highly confined polymerization produced polyethylene microspheres, which obtained through other PPM-supported Ziegler-Natta catalysts with high pore diameter. In addition, high second melting point (T_m2: up to 143.3 °C) is a unique property of the polyethylene obtained by the PPM-supported Ziegler-Natta catalyst after removing the residue through physical treatment. The high T_m2 was ascribed to low surface free energy (σ_e), which was owing to the entanglement of polyethylene polymerized in the PPMs supports with interconnected multi-modal pore structure.     

Synthesis and characterization of oligomer from 1-decene catalyzed by supported Ziegler-Natta catalyst

Oligomer of 1-decene was synthesized with Ziegler-Natta catalyst which consisted of TiCl₄ and Et₂AlCl, using MgCl₂ as support. The effects of temperature, Al/Ti ratio, time, and concentration of the catalyst on polymerization behaviors were investigated. The results showed that the catalyst system was desirable for the oligomerization of 1-decene with good catalytic activity, 143.8 kg oligo/mol Ti h, under typical conditions. The oligomer obtained was characterized with GC-MASS, GC and ¹³C NMR methods. Those results indicated that the oligomer was of a mixture consisting of di-, tri-, tetra- and pentamer. The ¹³C NMR data also implied that chain propagation of the oligomer involved primarily head-to-tail 1,2-insertions, as well as head-to-head and tail-to-tail 2,1-insertions.     

Vanadium alkoxide catalyzed polymerization of vinyl chloride

The polymerization of vinyl chloride (VC) with vanadium complex/alkylaluminum catalyst was investigated. In the case of polymerization with vanadium oxytriethoxide (VO(OEt)₃), poly(vinyl chloride) was obtained in a good yield. The effect of cocatalyst, solvent, and cocatalyst/precatalyst ratio was observed. The structure of the polymer obtained with VO(OEt)₃/i‐Bu₃Al catalyst consisted of regular head‐to‐tail sequence and isobutyl chain‐end structure. VO(OEt)₃/alkylaluminum catalyst was able to copolymerize VC with styrene, 1‐butene, methyl methacrylate, and methyl acrylate. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Preparation and characterization of spherical PP/PB alloys with MgCl2-supported Ziegler-Natta catalyst

Polypropylene（PP）/polybutene-1（PB） alloys within reactor were prepared by MgCl₂-supported Ziegler-Natta catalyst with sequential two-stage polymerization technology.First,propylene homo-polymerizations were carried out to form isotactic polypropylene（iPP） particles containing active catalyst.Then,butene-1 was subsequently polymerized to form polybutene-1 phase inside the iPP particles.Finally,iPP/PB alloys with spherical shape and adjustable PB content were synthesized.The catalytic activity and catalytic stereospecificity of the Z-N catalyst in the two-stage polymerization process are discussed.The composition and physical properties of the PP alloys were characterized by FT-IR,¹³C-NMR,SEM,DSC and XRD.It was found that the in-reactor PP alloys are mainly composed of PP and PB with a little amount of poly（butene-co -propylene） random copolymers and poly（butene-block-propylene） block copolymers.SEM measurements verified that the PB phases with size in the range of 300-400 nm dispersed in the PP matrix uniformly.The incorporation of PB upon the PP matrix affects the properties of final products greatly.     

Synthesis and photocatalytic activity of TiO<Subscript>2</Subscript> nanoparticles fluorine-modified with TiF<Subscript>4</Subscript>

Fluorine-modified TiO₂ nan oparticles were synthesized by introducing TiF₄ as a fluorine source either before or after the sufficient hydrolysis and condensation of Ti(OEt)₄. The photocatalytic activity of the fluorine-modified catalysts was found to be greatly affected by the fluorine position in TiO₂ nanoparticles. When TiF₄ and Ti(OEt)₄ hydrolyzed with synchronization, the fluorine tended to be doped in the lattice. The formation of Ti³⁺ defects could result in charge recombination in bulk and bring down the photocatalytic activity. In contrast, if TiF₄ was introduced after the sufficient hydrolysis and condensation of Ti(OEt)₄. Ti−F bonds could exist mainly on the TiO₂ particles surface, which not only prevented the growth of anatase crystals but also facilitated the transfer of organic compounds from solution to catalyst surface by reducing the hydrophilic properties.     

Polymerization of styrene and 2-vinylpyridine using AlEt3 VCl3 heteroaromatic bases

A study has been made on Ziegler-Natta polymerization, under various conditions, using styrene and 2-vinylpyridine as monomers, AlEt₃-VCl₃ as catalyst system and the heterocyclic bases, pyridine, α- and γ-picolines as co-catalyst. The influence of the temperature and times for formation of the active species prior to the polymerization reaction (formation time) in the presence of the heterocyclic bases have been analyzed.     

Propylene Polymerization by TiCl_4 Supported on Mg(OEt)_2 Activating with Ethanol/CO_2 System

For the preparation of high-active and high-isospecific catalysts for propylenepolymerization,various supports such as Mg-alkyls[1 ] ,Mg( OH) 2 [2 ] ,Mg O[3] ,Mg Cl2 [4] .Grignard compounds[5] ,or magnesium alkoxide[6] had been used.Lately,Mg( OEt) 2 -supported Ti Cl4catalysts including an organic chloride and/ or an internal donor preparedby physical milling method and chemical reaction method were studied and it was foundthat Mg( OEt) 2 is converted to Mg Cl2 by reaction with Ti Cl4a…     

Dendrimer-Encapsulated Pd Nanoparticles,Immobilized in Silica Pores,as Catalysts for Selective Hydrogenation of Unsaturated Compounds

Heterogeneous Pd-containing nanocatalysts, based on poly (propylene imine) dendrimers immobilized in silica pores and networks, obtained by co-hydrolysis in situ, have been synthesized and examined in the hydrogenation of various unsaturated compounds. The catalyst activity and selectivity were found to strongly depend on the carrier structure as well as on the substrate electron and geometric features. Thus, mesoporous catalyst, synthesized in presence of both polymeric template and tetraethoxysilane, revealed the maximum activity in the hydrogenation of various styrenes, including bulky and rigid stilbene and its isomers, reaching TOF values of about 230000 h⁻¹. Other mesoporous catalyst, synthesized in the presence of polymeric template, but without addition of Si(OEt)₄, provided the trans-cyclooctene formation with the selectivity of 90–95 %, appearing as similar to homogeneous dendrimer-based catalysts. Microporous catalyst, obtained only on the presence of Si(OEt)₄, while dendrimer molecules acting as both anchored ligands and template, demonstrated the maximum activity in the hydrogenation of terminal linear alkynes and conjugated dienes, reaching TOF values up to 400000 h⁻¹. Herein the total selectivity on alkene in the case of terminal alkynes and conjugated dienes reached 95–99 % even at hydrogen pressure of 30 atm. The catalysts synthesized can be easily isolated from reaction products and recycled without significant loss of activity.     

MgCl(2).6PhCH2OH--a new molecular adduct as support material for Ziegler-Natta catalyst: synthesis, characterization and catalytic activity

Benzyl alcohol has been used to prepare a single phase MgCl(2).6BzOH molecular adduct as a support for an ethylene polymerization catalyst (Ziegler catalyst). The structural, spectroscopic and morphological aspects of the MgCl(2).6BzOH molecular adduct and the Ziegler catalyst have been thoroughly studied by various physicochemical characterization techniques. The presence of MgO(6) octahedrons due to the interaction of Mg(2+) with six -OH groups of the benzyl alcohol is confirmed from a Raman feature at 703 cm(-1), and structural studies. The supported catalyst activity has been evaluated for the ethylene polymerization reaction. The lower polymerization activity of the titanated Ziegler-Natta catalyst compared with a standard catalyst is attributed to the strong interaction of titanium chloride with the support and associated electronic factors.     

Recent advances in propylene polymerization with MgCl2 supported catalysts

The role of Lewis bases in MgCl₂ supported catalysts for olefin polymerization is a subject of continuous interest and discussion in order to obtain more and more active and stereospecific catalysts and to explain their stereoregulating mechanism. Through molecular calculation and conformational analysis it was possible to identify chelating diethers that have the correct oxygen-oxygen distance necessary to tightly coordinate with the Mg ions of the support, even in the presence of other strong Lewis acids, and unable to give secondary reactions with TiCl₄, AlR₃, Ti-C and Ti-H bonds. The use of these donors has allowed the synthesis of catalytic systems that are both highly active and stereospecific even in the absence of external donors. Kinetic data of propylene polymerization with these catalyst systems are reported. The importance of the distance between the donor atoms in bifunctional Lewis bases has been proved also in the case of new classes of internal donors. Molecular modelling studies have enabled us to formulate models of active sites, located on some corners of MgCl₂ crystallites, whose chirality is induced by the presence of a donor molecule in their environment. These models could explain, at least in part, the exceptional increase of isotactic polymer productivity observed for stereospecific catalyst systems, containing only the internal donor, with respect to catalysts lacking the Lewis base and could account for the influence of the donor on the molecular properties of the obtained polymers.     

Experimental and Computational Approaches on the Isospecific Role of Monoester-Type Internal Electron Donor for TiCl4/MgCl2 Ziegler-Natta Catalysts

In this work, a combination of experimental and computational approaches on the isospecific role of monoester-type internal electron donors (ED) such as phenylpropionate (PhP), ethylheptanoate (EH), methylbenzoate (MB), ethylbenzoate (EB) for TiCl₄/ED/MgCl₂ Ziegler-Natta catalysts had been performed. The propylene polymerization results revealed that the isospecificity of catalysts increases in the following order: PhP < EH < MB < EB. The subsequent molecular modeling on the electronic properties of the donors and two kinds of cluster model catalysts: TiCl₄/ED/MgCl₂ and TiCl₄/ED/(MgCl₂)₄ based on density functional theory (DFT) method was carried out. Two kinds of ED coordination on MgCl₂ clusters through either O or  O within the monoester-type ED had been disclosed. A perfect correlation between the dipole moment of ED, the coordination bond length of O … Mg, the competitive coordination from  O with Mg ion and the isospecificity of the catalysts had been established.