Crystallization Elution Fractionation. A New Separation Process for Polyolefin Resins

Summary: New crystallization procedures have been developed for the analysis of the chemical composition distribution in polyolefins by pumping a small flow of solvent during the crystallization cycle. One of the new techniques, crystallization elution fractionation (CEF) combines the separation power of TREF and CRYSTAF and has been shown to provide very fast analysis of the composition distribution.     

Crystallization Elution Fractionation of LLDPEs Made with Metallocene Catalysts

Summary: Temperature rising elution fractionation (TREF) and crystallization analysis fractionation (CRYSTAF) fractionate semicrystalline polymers according to their crystallizabilities from dilute solution and have been widely used to measure the CCD of LLDPE. A new fractionation technique, known as crystallization elution fractionation (CEF), has been developed recently. The main difference between CEF and TREF and CRYSTAF is that the crystallization cycle in CEF is performed dynamically under solvent flow in a long column that contains an inert support material. In this paper, several metallocene-LLDPE resins have been analyzed by CEF to investigate the effect of cooling cycle parameters, comonomer fraction, polymer molecular weight, and blend cocrystallization on the fractionation. This new technique can be used to obtain CCDs with better resolution and in shorter times than TREF and CRYSTAF.     

Crystallization Elution Fractionation and Thermal Gradient Interaction Chromatography. Techniques Comparison

Summary: The chemical composition distribution has been shown to be the most critical and discriminating parameter in understanding the performance of industrial polyolefins with non homogeneous comonomer incorporation. The chemical composition distribution is being analyzed by well known techniques such as temperature rising elution fractionation, TREF, crystallization analysis fractionation, CRYSTAF and crystallization elution fractionation, CEF. These techniques separate according to crystallizability and provide a powerful and predictable separation of components based on the presence of branches, irregularities or tacticity differences, independently of the molar mass. TREF, CRYSTAF and CEF can not be used, however, for the separation of more amorphous resins, and may not always provide the best solution for complex multi-component resins due to the existence of some co-crystallization. The application of high temperature interactive HPLC to polyolefins opened a new route to characterize these types of polymers. The use of solvent gradient HPLC for separation of polyethylene and polypropylene and the developments in HPLC on carbon based columns extended further the application of high temperature HPLC in polyolefins. A new approach has been developed recently using the carbon based column but replacing solvent gradient by a thermal gradient which facilitates the analysis of polyethylene copolymers and provides a powerful tool for the analysis of elastomers. Thermal gradient interaction chromatography (TGIC) is being compared with TREF and CEF with the analysis of model samples. The advantages/disadvantages of each technique are being investigated and discussed. The combination of TGIC and TREF/CEF provides an extended range of separation of polyolefins.     

Fractionation process in TREF systems: Validation of thermodynamic model and calculation procedure by Raman LAM studies

In this paper, possible sources for the unexpected distributions of crystalline sequence lengths calculated from temperature rising elution fractionation (TREF) calibration experiments, as reported in a previous work, are investigated. With this aim, chain folding and cocrystalization phenomena were explored in the conditions of crystallization as used for TREF or crystallization analysis fractionation (CRYSTAF). Slow crystallizations were performed from xylene solutions of model low molecular weight ethylene homopolymers with narrow molecular weight distributions. The same experiments were performed with homopolymers having narrow molecular weight distributions and with blends having wide molecular weight distributions. The resulting distributions of the lengths of crystalline methylene sequences were directly studied by Raman in the so‐called longitudinal acoustic mode (LAM) and by DSC. For ethylene homopolymers with molecular weights below 2000 g/mol, the results from Raman LAM indicate that slow crystallization in TREF or CRYSTAF systems occurs in the extended‐chain mode. For higher molecular weights, evidence of chain folding was found. In the case of blends, independent crystallization was observed for each molecular weight when the molecular weight ranges used for the blends are relatively narrow. Cocrystallization was observed when this range was increased. Overall, these results strongly support the inverse technique calculation procedure developed by our group for the calculation of distributions of lengths of crystallizable sequences from TREF spectra. In this context, the results confirm that the unexpected crystallizable sequence lengths found in our previous work really exist and can be associated to chain folding or cocrystallization phenomena. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3083–3092, 2005     

Fractionation and Crystallization of Isotactic Poly(propylenes) Prepared with a Heterogeneous Transition Metal Catalysts

Summary: A series of poly(propylenes) (PPs) were prepared by slurry polymerization using a MgCl₂-supported transition metal catalyst. Two different external donors (EDs) were used: diphenyl dimethoxysilane (DPDMS) and methylphenyl dimethoxysilane (MPDMS). The molecular weight (MW) of the PPs was controlled using molecular hydrogen that was used as a transfer agent. To obtain materials with differing molecular weight and similar tacticities, polymers were fractionated with prep-TREF. DSC analyses of blends of TREF fractions showed that the crystallization behaviour of the polymer blends are strongly affected by the configuration (tacticity) and MW of the PP.     

Characterization of Polyethylene Using Fast Analytical Temperature Rising Elution Fractionation with Triple Detection (ATREF 3D)

A commercially available gel permeation chromatograph with triple detection (GPC3D) was coupled with a gas chromatograph to obtain a fast analytical temperature rising fractionation system with triple detection (ATREF3D). On this hybrid instrument we developed a fast method for evaluating in one run, and with less than 0.5 mg of sample, the density, molecular weight, and the type of polyethylene. The method was evaluated with excellent results on commercial polyethylene resins typically used for film and packaging applications.     

Elution Temperatures of Polyethylene Copolymers in Temperature Rising Elution Fractionation (TREF): Comparison in Xylene and Trichlorobenzene Diluents

Temperature rising elution fractionation (TREF) became the preferred technique to characterize the short chain branching distribution of polyethylene copolymers. Due to technical limitations, preparative TREF (PTREF) is usually done in xylene, while trichlorobenzene is used in analytical TREF (ATREF). Attempts to correlate the TREF elution temperatures based on data published by different authors erroneously showed higher elution temperatures for xylene than for trichlorobenzene. Our study rectifies this error. The experiments were done in both solvents on the same analytical TREF instrument. For the analyzed polyethylene copolymers, we found that the average elution temperature in xylene is 3.7° ± 1°C lower than in trichlorobenzene.     

Use of FT-IR Spectrometry for On-Line Detection in Temperature Rising Elution Fractionation

Summary: Temperature rising elution fractionation (TREF) has become a popular analytical technique that is able to determine the chemical composition distribution (CCD) of an ethylene/α-olefin copolymer. An infrared (IR) detector is commonly used in TREF detection to measure the concentration of the polymer solution exiting the column as a function of elution temperature. The chemical composition of the eluting polymer at a given elution temperature can be predicted from the relationship between comonomer content and TREF elution temperature pre-established through ¹³C nuclear magnetic resonance (NMR) analysis of TREF fractions. In this article, a Fourier transform infrared (FT-IR) spectrometer has been coupled with a TREF instrument to provide a more powerful tool for characterizing complex olefin copolymers. The Partial Least Squares (PLS) technique is used when analyzing the FT-IR spectra of the eluting polymer solutions. The power of on-line FT-IR detection in TREF is demonstrated using a few complex copolymer systems, such as ethylene-octene copolymer, polystyrene grafted ethylene-vinyl acetate copolymer and ethylene-methyl acrylate copolymer.     

Fast Analytical Temperature Rising Elution Fractionation (ATREF) Method

Conventional analytical temperature rising elution fractionation (ATREF) is performed using slowly crystallized polymers in about 16 h. In this work, we developed a fast ATREF method in which the polymer sample is directly injected on the column at room temperature, thus reducing the analysis time to about 1 h. The method was tested using four metallocene polyethylenes with unimodal short chain branching distributions and different densities, previously analyzed by ATREF using a cooling rate of 0.1°C/min. The obtained results demonstrate that the fast ATREF method is very effective and accurate in evaluating short chain branching distribution for polyolefins having unimodal distributions.     

Updated “Onion Skin” Model for Temperature Rising Elution Fractionation

Recent developments on the temperature rising elution fractionation (TREF) technique, understanding the impact strength of polyethylene blends based on their chemical structure, as well as ongoing discussions on REACH legislation regarding the oligomer fraction of polymers, are all reasons for better comprehension of the separation mechanism in TREF. To achieve this goal, two carefully chosen blends of linear metallocene polyethylene were analyzed by TREF over a large domain of crystallization rates. The results allowed updating the “onion skin” model for the crystallization kinetics during the cooling step of TREF. The advantages and limitations of the TREF technique for different applications are discussed.     

Progress on Fast Analytical Temperature Rising Elution Fractionation (ATREF) Technique for Practical Applications

Fast analytical temperature rising elution fractionation (ATREF) is a recently proposed method to evaluate the molecular structure of polyolefins with unimodal distributions. In this article, we compare the results obtained by this method and the classical slow cooling rate ATREF. An interpretation of previous results found in the literature is proposed in order to explain one of the limitations usually associated with this technique. Practical recommendations are given to build columns adapted to this technique and to efficiently adjust the method parameters.     

Crystallizability of ethylene homopolymers by crystallization analysis fractionation

The effect of molecular weight and long‐chain branching on the crystallization analysis fractionation (CRYSTAF) of ethylene homopolymers was investigated. Several ethylene homopolymers were prepared with different molecular weights and levels of long‐chain branching to isolate these effects from the dominant effect of comonomer content on crystallizability measured by CRYSTAF. Molecular weight effects might be significant for samples with number‐average molecular weights below 5000, but this effect can be corrected if terminal methyl groups are taken into account. Long‐chain branching has only a very small effect on the CRYSTAF profile of the samples investigated in this study. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1616–1628, 2001     

Simulation of Crystallization Analysis Fractionation (Crystaf) of Linear Olefin Block Copolymers

Summary: Linear olefin block copolymers (OBCs) have microstructures that are unique among polyolefins and exhibit properties that are different from those of other polyolefin elastomers. Characterizing their chain microstructures is a challenging task, as conventional characterization techniques cannot probe directly block length distribution or composition. In this work, we used a Monte Carlo model to predict the microstructure details of OBCs and a modified version of the Crystaf model previously developed in our groups to describe theoretical Crystaf profiles for model OBCs. This model can be used as a tool to interpret Crystaf results of these interesting new polyolefins and to relate them to OBC microstructures. Effects of polymerization parameters on OBC microstructure and Crystaf profiles were also discussed.     

Ethylene/1‐hexene copolymers synthesized with a single‐site catalyst: Crystallization analysis fractionation,modeling, and reactivity ratio estimation

A series of poly(ethylene‐co‐1‐hexene) samples made with rac‐ethylene bis(indenyl)zirconium dichloride/methylaluminoxane were analyzed by crystallization analysis fractionation (CRYSTAF). The nine samples had comonomer contents of 0–4.2 mol % 1‐hexene with a narrow range of molecular weights (34,000–39,000 g/mol). Because all the copolymer samples had narrow, unimodal chemical composition distributions, they were ideal as calibration standards for CRYSTAF. A linear calibration curve was constructed relating the peak crystallization temperature from CRYSTAF operated at a cooling rate of 0.1 °C/min and the comonomer content as determined by ¹³C NMR. Reactivity ratios for ethylene and 1‐hexene were estimated by the fitting of reactant liquid‐phase compositional data to the Mayo–Lewis equation. It was found that a value of the 1‐hexene reactivity ratio could not be unequivocally determined from the set of samples analyzed because the range of comonomer incorporation was too narrow. Stockmayer's bivariate distribution was used to model the fractionation process in CRYSTAF, and although a good fit to experimental CRYSTAF profiles was attained, the model did not fully describe the underlying crystallization phenomena. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2595–2611, 2002     

Effect of operation parameters on temperature rising elution fractionation and crystallization analysis fractionation

Crystallization analysis fractionation and temperature rising elution fractionation are two techniques used to estimate the chemical composition distributions of semicrystalline copolymers. This study investigates the cooling rate and cocrystallization effects for both techniques with a series of ethylene/1‐olefin copolymers and their blends. Ideally, both techniques should operate in the vicinity of thermodynamic equilibrium so that crystallization kinetic effects are avoided. The results show that, in fact, crystallization kinetic effects play an important role at the typical cooling rate used with both techniques. Cocrystallization is significant when fast cooling rates are used. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1762–1778, 2003     

Kinetics of Nonisothermal and Isothermal Crystallization of Metallocene Polyethylene

Thedevelopmentofmetallocenecatalystsundoubtedlyrepresentsarevolutioninthepolyolefinbusiness.MetallocenePE(MPE)coverspolyethyleneswhichareproducedbymetallocenecatalysttechnology.EXXONChemicalCo.developedanewmeta-llocenepolyethylene-EXCEED'"PEin1991.Nowmoreandmoreeffortsarespentonthisinterestingproject.Uniformmolecularstructureandnarrowmoleculardistribution,makeMPEbetterphysicalpropertiesthanthoseofconventionalPE,andalsomakeitlowmeltstrengthandbadprocessability.Sotherelationshipbetween…