Degradation of polycaprolactone in supercritical fluids

The degradation of polycaprolactone (PCL) was studied in subcritical and supercritical toluene from 250 to 375 °C at 50 bar. The degradation was also investigated in various solvents like ethylbenzene, o-xylene and benzene at 325 °C and 50 bar. The effect of pressure on degradation was also evaluated at 325 °C at various pressures (35, 50 and 80 bar). The variation of molecular weight with time was analyzed using gel permeation chromatography and modeled using continuous distribution kinetics to evaluate the degradation rate coefficients. PCL degrades by random chain scission in subcritical conditions (250-300 °C) and by chain end scission (325-375 °C) in supercritical conditions in toluene. The degradation of PCL in other solvents at 325 °C was by chain end scission under both subcritical and supercritical conditions indicating that the mode of scission depends on the temperature and not on the supercriticality of the solvent. The thermogravimetric analysis of PCL was investigated at various heating rates (2-24 °C/min) and the activation energy was determined using Friedman, Ozawa and Kissinger methods. It was shown that PCL degrades by random scission at lower temperatures and by chain end scission at higher temperatures again indicating that the mode of scission is dependent on the temperature.     

Degradation of pre-aged polymers exposed to simulated recycling: Properties and thermal stability

Accelerated thermal and photo-aging of four homopolymers, low-density polyethylene (LDPE), high-density polyethylene (HDPE), polypropylene (PP) and high-impact polystyrene (HIPS), was performed and the impact of subsequent reprocessing conditions on their properties studied. Polymer samples oven-aged at 100 °C for varying periods of time or UV irradiated in a Weather-o-meter (WOM) at λ = 340 nm were reprocessed in a Brabender plasticorder at 190 °C/60 rpm for 10 min. Chemical changes and the evolution of rheological and mechanical properties accompanying the gradual degradation of the individual polymers were monitored and evaluated (DSC, FTIR, colorimetric method, MFI, tensile impact strength). LDPE and HIPS were found to be more susceptible to thermo-oxidation than HDPE and PP, whereas HDPE and PP were affected to a greater extent by UV exposure; the crucial role here is being played by the stabilization of the studied resins. In HDPE the scission and crosslinking reactions competed both in thermo-and photo-degradation. In the case of LDPE, scission prevailed over branching during thermo-oxidation, whereas photo-oxidation of the same sample led predominantly to crosslinking. Abrupt deterioration of the LDPE rheological properties after one week of thermal exposure was suppressed by re-stabilization. The scission reaction was also predominant for PP during thermo-oxidation, and it took place even faster during UV exposure. In the case of HIPS a slight photo-degradation of PS matrix is accompanied by simultaneous crosslinking of the polybutadiene component.     

Studies on the photo-oxidative degradation of LDPE films in the presence of oxidised polyethylene

This paper reports the results of photo-oxidative degradation studies of LDPE in the presence of varying amounts of oxidised polyethylene (OPE), which was prepared by heating LDPE films containing 0.1% cobalt stearate in oxygen atmosphere at 100 °C. OPE, with a CI of 12 was used as an additive for LDPE. Varying amounts of OPE (0.5-5%) were blended with polyethylene in an extruder and films of 70 μm thickness were prepared by film blowing process. The physico-chemical properties of the films were evaluated and these were found to be proportional to the amount of OPE. The films thus obtained were subjected to UV-B exposure at 30 °C for extended time periods. The chemical and physical changes induced by UV exposure were followed by monitoring the changes in mechanical properties (tensile strength and elongation at break), carbonyl index (CI), morphology, molecular weight, MFI and DSC crystallinity. Incorporation of OPE was found to be effective in initiating the photo-degradation of LDPE in relatively short span of time and the degradation was found to be proportional to the amount of OPE in the formulation.     

A kinetic study of the decross-linking of cross-linked polyethylene in supercritical methanol

The recycling of cross-linked polyethylene (XLPE) by a decross-linking reaction in supercritical methanol was studied using a batch reactor. XLPEs with initial gel contents of 45, 55 and 65% were employed and subjected to reaction temperatures between 320 and 360 °C. Complete decross-linking of XLPE was achieved in 10 min in supercritical methanol at 360 °C and 15 MPa. For the first time, chemical kinetics for the decross-linking reaction is proposed based on the gel concentration, and applicable to the reactor design. With respect to the gel concentration, the first-order reaction model agreed well with the experimental results. The evaluated kinetic constant was 0.0867 ± 0.0082 cm³/mg min at 350 °C, and the activation energy was 578 ± 25 kJ/mol.     

The thermal degradation of poly(vinyl acetate) and poly(ethylene-co-vinyl acetate), Part I: Experimental study of the degradation mechanism

The thermal degradation mechanism of poly(vinyl acetate) (PVAc) and poly(ethylene-co-vinyl acetate) (EVA) copolymers was investigated with solid-state NMR, thermogravimetry coupled with mass spectrometry and differential thermal analysis. Between 300 and 400 °C acetic acid is eliminated (deacetylation), leaving a highly unsaturated residue or polyene. The deacetylation of PVAc is autocatalytic. Upon incorporation of ethylene entities into the polymer backbone, autocatalysis disappears. Between 400 and 500 °C, the polyene will degrade further by chain scission reactions in inert conditions or aromatise in an oxidative environment into a char, and oxidised eventually into CO₂ beyond 500 °C.In inert conditions, the deacetylation step as well as the chain scission reaction shows endothermic effects. In an oxidative environment, large exothermal effects are found for each degradation step. This indicates the occurrence of additional oxidation reactions during deacetylation, an important reorganisation of the polyene during char formation and oxidation of the latter into CO₂.     

Detailed mechanistic modeling of high-density polyethylene pyrolysis: Low molecular weight product evolution

A detailed, mechanistic model for high-density polyethylene pyrolysis was created based on the modeling framework developed in our previous work and was used to study the time evolution of low molecular weight products formed. Specifically, the role that unzipping, backbiting, and random scission reaction pathways play in the evolution of low molecular weight species was probed. The model tracked 151 species and included over 11,000 reactions. Rate parameters were adapted from our previous work, literature values, and regression against experimental data. The model results were found to be in excellent agreement with experimental data for the evolution of condensable low molecular weight products. The time evolution curves of specific low molecular weight products indicated that the random scission pathway was important for all species, while the backbiting pathway played a complementary role. Net rate analysis was used to further elucidate the competition between the pathways. Net rate analysis of end-chain radicals showed that the unzipping pathway was not competitive with the other pathways, as expected based on experimental yields of ethylene. The random scission pathway was found to be controlling, with the backbiting pathway playing a more minor role for product formation. By comparing the net rates for formation of specific mid-chain radicals via intramolecular hydrogen shift reactions, the contribution of the backbiting pathway was shown to vary, with radicals formed via the most facile x,x + 4-intramolecular hydrogen transfer reactions being favored.     

Macromolecular scission and crosslinking rate changes during polyolefin photo-oxidation

Chain scission and crosslinking rates have been derived from molecular mass distributions obtained by gel permeation chromatography at different stages during photodegradation of various thermoplastics exposed to ultraviolet irradiation (UV). Results are given for a high density polyethylene (HDPE); a low density polyethylene (LDPE); a linear low density polyethylene (LLDPE); a polypropylene homopolymer (PPHO); and a polypropylene copolymer (PPCO). As the oxidation progressed, it was observed that the scission rate for HDPE, LLDPE, PPHO and PPCO increased near to the exposed surface whereas for LDPE the rate remained almost unchanged. The crosslink rate fell near to the surface with HDPE and LDPE but increased with PPHO and PPCO. The reaction rates near to the bar centre (∼1.5 mm from the exposed surface) were low for HDPE, PPHO and PPCO; this is attributed to oxygen starvation, caused by consumption of oxygen by rapid reaction near the surface. Reaction was observed in the interior with LDPE and LLDPE, presumably because of a combination of a higher oxygen diffusion rate than for HDPE and a lower rate of consumption of oxygen near the surface than with the polypropylenes.     

Mechanism of the temperature-dependent degradation of polyamide 66 films exposed to water

Experiments were performed to elucidate the degradation mechanism of hot-pressed polyamide 66 upon exposure to water. For films exposed to water over the temperature range 25 °C-90 °C, degradation was monitored using FTIR and solid-state ¹³C NMR spectroscopies. The data are consistent with a mechanism in which (1) a radical is formed on the methylene carbon adjacent to the amide nitrogen, (2) this radical reacts with oxygen to form a hydroperoxide, and (3) the hydroperoxide decomposes to form an imide or a hydroxylated amide, both of which may cleave leading to chain scission. Water appears to facilitate degradation by increasing the flexibility of the polymer matrix through swelling rather than acting as a reactive species, at least at the early stages of the process. An apparent activation energy of 15 ± 2 kJ/mol is observed for the early stages of degradation, suggesting that segmental motions in the polymer associated with water and oxygen sorption or inter-chain radical reactions are indeed key components of the degradation process.     

Thermal properties and stability of cassava starch films cross-linked with tetraethylene glycol diacrylate

The thermal stability of starch cross-linked with tetraethylene glycol diacrylate was studied under nitrogen atmosphere by thermogravimetry (TG) and infrared spectroscopy (FTIR). The cross-linking reaction was confirmed by the increase in intensity of the absorption band at ca. 3330 cm⁻¹ indicating the reinforcement of hydrogen bonds and the appearance of a new band at 1726 cm⁻¹ associated with the carbonyl group of the cross-linking agent. After cross-linking the solubility of starch in water decreased to the range 9%-16%. The thermogravimetric curves of pure and cross-linked starches showed an initial stage of degradation (up to ca. 150 °C) associated with the loss of water. The main stage of degradation occurred in the range 250-400 °C corresponding to ca. 60%-70% mass loss. The activation energy (E) for the degradation process increased from 145 kJ mol⁻¹ (pure starch) to 195 kJ mol⁻¹ and 198 kJ mol⁻¹ for starch treated for 60 min by UV (30 °C) and at 90 °C, suggesting high stability after cross-linking. A higher value (240 kJ mol⁻¹) was obtained for starch treated by UV for 120 min. The main volatile products determined by FTIR which correspond to hydrocarbons and carbonyl groups are apparently associated with the scission of weak bonds in the chain (probably branched groups) and the scission of stronger bonds (glycosidic linkages), respectively.     

Meltable phenylethynyl-capped oligoimide resins derived from 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene and 3,4′-oxydianiline

A series of meltable oligoimide resins with controlled molecular weights by reactive phenylethynyl endcapping groups have been prepared by the thermal polycondensation of 3,3′,4,4′-biphenyltetracarboxylic dianhydride (s-BPDA) with the aromatic diamine mixtures consisting of different mole ratios of 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene (1,4,4-6FAPB) and 3,4′-oxydianiline (3,4′-ODA) in the presence of 4-phenylethynylphthalic anhydride (PEPA) as molecular weight-controlling and reactive endcapping reagent. Experimental results indicated that the molecular weight-controlled oligoimide resins were mixtures containing a series of biphenylethynyl-endcapped oligoimides with different chemical structures and different molecular weights. The typical oligoimide resins could be melted at temperatures of 300 °C to yield stable molten fluid with melt viscosity of 13.4 Pa s, which was suitable for melt processing. The molten oligoimide resins could be further polymer chain extended and crosslinked by thermal curing of the reactive phenylethynyl groups to give strong and tough thermosetted polyimides. Thus, the oligoimide resin with calculated molecular weight of 2500 exhibited not only good meltability with low melt viscosity, but also high melt stability and fluidability at temperatures of <300 °C. After thermal curing, the obtained thermosetted polyimide showed high glass transition temperature (>316 °C, DMA), excellent thermal stability with initial thermal decomposition temperature of 588 °C and good mechanical properties with flexural strength of 159.1 MPa, flexural moduli of 3.3 GPa, tensile strength of 94.7 MPa and elongation at breakage of 9.0%.     

Influence of polycaprolactone-triol addition on thermal stability of soy protein isolate based films

The influence of polycaprolatone-triol (PCL-T) on the thermal degradation properties of soy protein isolate (SPI)-based films was studied by thermogravimetry and infrared spectroscopy under nitrogen atmosphere. The results showed that in the absence of PCL-T the thermal degradation began between 292 °C (pure SPI films) and ca. 264 °C (SPI/SDS films with more than 20% of SDS), and these values decreased further to the range 250-255 °C for SPI/SDS/PCL-T films. At the same time, the temperature of maximum degradation rate (T_max) decreased from 331 °C (pure SPI film) to ca. 280 °C for SPI/SDS/PCL-T films with 39% PCL-T content. This behavior was also confirmed by the activation energy (E) values associated with the thermal degradation process. Apparently, the low thermal stability of PCL-T as compared to other film constituents, along with its plasticizer characteristics, is responsible for the decreased stability of SPI/SDS/PCL-T films. The FTIR spectra of gas products evolved during the thermal degradation indicated the formation of OH, CO₂, NH₃ and other saturated compounds, suggesting that the reaction mechanism involved simultaneous scission of the C(O)-O polyester bonds and C-N, C(O)-NH, C(O)-NH₂ and -NH₂ bonds of the protein.     

Mechanism of degradation induced embrittlement in polyethylene

The thermal oxidation of polyethylene films in air at 80 °C and 90 °C has been studied by tensile testing, IR spectrophotometry and molar mass determination from rheometric measurements. In the conditions under study, the polymer predominantly undergoes chain scission and embrittles suddenly when the weight average molar mass reaches a critical value (90 kg mol⁻¹), far before significant damage of the entanglement network (M_e = 1.9 kg mol⁻¹) in the amorphous phase.The following embrittlement mechanism is proposed: chain scission in the amorphous phase induces chemicrystallization. The thickness of the interlamellar amorphous layer (l_a) decreases until a critical value of the order of 6-7 nm, below which plasticity cannot be activated and the polymer behaves in a brittle manner, as previously shown for virgin polyethylene. Using (l_a, M_W) maps, it is possible to explain the differences observed in the embrittlement behaviour of semi-crystalline polymers predominantly undergoing chain scission.     

Thermal degradation kinetics of the biodegradable aliphatic polyester, poly(propylene succinate)

The preparation of the biodegradable aliphatic polyester poly(propylene succinate) (PPSu) using 1,3-propanediol and succinic acid is presented. Its synthesis was performed by two-stage melt polycondensation in a glass batch reactor. The polyester was characterized by gel permeation chromatography, ¹H NMR spectroscopy and differential scanning calorimetry (DSC). It has a number average molecular weight 6880 g/mol, peak temperature of melting at 44 °C for heating rate 20 °C/min and glass transition temperature at −36 °C. After melt quenching it can be made completely amorphous due to its low crystallization rate. According to thermogravimetric measurements, PPSu shows a very high thermal stability as its major decomposition rate is at 404 °C (heating rate 10 °C/min). This is very high compared with aliphatic polyesters and can be compared to the decomposition temperature of aromatic polyesters. TG and Differential TG (DTG) thermograms revealed that PPSu degradation takes place in two stages, the first being at low temperatures that corresponds to a very small mass loss of about 7%, the second at elevated temperatures being the main degradation stage. Both stages are attributed to different decomposition mechanisms as is verified from activation energy determined with isoconversional methods of Ozawa, Flyn, Wall and Friedman. The first mechanism that takes place at low temperatures is auto-catalysis with activation energy E = 157 kJ/mol while the second mechanism is a first-order reaction with E = 221 kJ/mol, as calculated by the fitting of experimental measurements.     

Thermal degradation behavior of poly(4-hydroxybutyric acid)

Thermal degradation behavior of poly(4-hydroxybutyric acid) (P(4HB)) was investigated by thermogravimetric and pyrolysis-gas chromatography mass spectrometric analyses under both isothermal and non-isothermal conditions. Based on the thermogravimetric analysis, it was found that two distinct processes occurred at temperatures below and above 350 °C during the non-isothermal degradation of P(4HB) samples depending on both the molecular weight and the heating rate. From ¹H NMR analysis of the residual P(4HB) molecules after isothermal degradations at different temperatures, it was confirmed that the ω-hydroxyl chain-end was remained unchanged in the residual P(4HB) molecules at temperatures below 300 °C, while the ω-chain-end of P(4HB) molecules was converted to 3-butenoyl units at temperatures above 300 °C. In contrast, the majority of the volatile products evolved during thermal degradation of P(4HB) was γ-butyrolactone regardless of the degradation temperature. From these results, it is concluded that during the thermal degradation of P(4HB), the selective formation of γ-butyrolactone via unzipping reaction from the ω-hydroxyl chain-end predominantly occurs at temperatures below 300 °C. At temperatures above 300 °C, both the cis-elimination reaction of 4HB unit and the formation of cyclic macromolecules of P(4HB) via intramolecular transesterification take place in addition to unzipping reaction from the ω-hydroxyl chain-end. Finally, the primary reaction of thermal degradation of P(4HB) at temperatures above 350 °C progresses by the cyclic rupture via intramolecular transesterification of P(4HB) molecules with a release of γ-butyrolactone as volatile product. Moreover, we carried out the thermal degradation tests for copolymer of 93 mol% of 4HB with 7 mol% of 3-hydroxybutyric acid (3HB) to examine the effect of 3HB units on thermal stability of P(4HB).     

Investigation of polypropylene degradation during melt processing using a profluorescent nitroxide probe: A laboratory-scale study

Degradation of polypropylene (PP) during melt processing was studied using a novel profluorescence technique. The profluorescent nitroxide probe, 1,1,3,3-tetramethyldibenzo[e,g]isoindolin-2-yloxyl (TMDBIO) was added to PP during melt processing to act as a sensor for carbon-centred radicals. Trapping of carbon-centred radicals, formed during degradation of PP, led to an increase in fluorescence emission from TMDBIO adducts. Through analysis of viscosity changes during processing cumulative chain scission degradation was estimated. At processing temperatures of 210 °C or below, fluorescence emission from TMDBIO adducts could be correlated with cumulative chain scissions when the number of chain scissions was small. At higher temperatures, a correlation was not observed most probably due to radical-trap instability rather than decomposition of the TMDBIO. Thus, TMDBIO may be used as a profluorescent sensor for degradation of PP during melt processing when the processing temperature is 210 °C or below.     

A study on the degradation of polylactic acid in the presence of phosphonium ionic liquids

In this overview study, two ionic liquids (IL) with different anions (decanoate, tetrafluoroborate) but with the same phosphonium-based cation that showed promising plasticizing/lubricating behavior in polylactic acid (PLA) were screened for their effects on the polymer degradation under thermomechanical, thermo-oxidative (at 160 °C), hydrolytic (100% humidity, 60 °C), conditions, and during soil immersion. Depending on the particular medium and conditions used, degradation was followed by changes in molecular weight, melt viscosity, sample weight and appearance, morphology, crystallinity, acid number, and pH. The effects of the IL containing a decanoate anion were more pronounced on lubrication and also on degradation as evidenced by reduced melt viscosities and accelerated thermomechanical, isothermal, hydrolytic, and soil degradation. The IL containing the tetrafluoroborate anion showed higher thermal stability compared with the IL containing decanoate anion as also confirmed from thermal degradation rate constants which were calculated from random chain scission statistics. Accelerated hydrolytic degradation was observed in PLA containing the tetrafluoroborate based IL but to a lesser extent than the decanoate based IL. The catalytic role of the decanoate anion in hydrolytic degradation was confirmed through experiments with model compounds. X-ray diffraction (XRD) data on the materials exposed to soil degradation provided evidence that the initially amorphous polymer attained a certain degree of crystallinity as a result of the significant MW reduction.     

Polyethylene thermal oxidative stabilisation in carbon nanotubes based nanocomposites

Multiwall carbon nanotubes (MWNT)/linear low density polyethylene (LLDPE) nanocomposites were studied in order to understand the stabilisation mechanism for their thermal and oxidative degradation. Thermogravimetry coupled with infrared evolved gas analysis and pyrolysis gas chromatography-mass spectrometry demonstrate that MWNT presence slightly delays thermal volatilisation (15-20 °C) without modification of thermal degradation mechanism. Whereas thermal oxidative degradation in air is delayed by about 100 °C independently from MWNT concentration in the range used here (0.5-3.0 wt.%). The stabilisation is due to formation of a thin protective film of MWNT/carbon char composite generated on the surface of the nanocomposites is shown by SEM and ATR FTIR of degradation residues. The film formation mechanism is discussed.     

Development of new polyolefin films with nanoclays for application in food packaging

Nanomaterials have been demonstrated to possess novel characteristics that can be applied in developing new packaging with better properties than packaging produced with micromaterials. Such developments include the production of packaging with improved barrier properties, which applied to the food industry will extend the shelf life of a food, thereby expanding its marketing potential. The present study entailed the optimization of experimental variables (pressure, temperature, processing time, feed position, etc.) involved in the elaboration of polypropylene and polyethylene films with nanoparticles, to obtain a film with good exfoliation, barrier and mechanical properties. SEM, TEM and XRD were also evaluated as tools for determining the degree of exfoliation of nanoparticles. Optimization of the technology involved in production of an exfoliated nanocompound is a complex process in which multiple variables and parameters are involved. The results of the study showed that the feed position of the nanoparticle in the double screw extruder is of vital importance in obtaining an exfoliated film. The maximum temperatures used in the extruder were 170 °C and 130 °C, for polypropylene and polyethylene respectively.     

Effect of cobalt carboxylates on the photo-oxidative degradation of low-density polyethylene. Part-I

The effect of three cobalt carboxylates of increasing chain length, namely cobalt laurate, cobalt palmitate and cobalt stearate on the photo-oxidative degradation of low-density polyethylene (LDPE) films has been investigated. LDPE films containing cobalt carboxylates were irradiated with UV-B light at 30 °C for extended time periods. FTIR spectroscopy, mechanical testing, morphological studies, molecular weight, density and MFI measurements were performed to monitor the degradation behaviour. The results of these studies were analysed to explain the structural and chemical modifications taking place in the polyethylene matrix due to UV-B exposure. FTIR studies indicate that the degradation is dominated by formation of carbonyl and vinyl species. The studies on mechanical properties reveal that samples containing cobalt carboxylates, become mechanically fragile after UV exposure for 400 h, while neat LDPE exhibits insignificant changes during this period. The degradation was found to increase proportionally with increasing chain length and follows the order CoSt₃ > CoPal₃ > CoLau₃. Migration studies were performed on food simulant systems to investigate the applicability of these films for food packaging.     

Thermal degradation behaviour of aromatic poly(ester-amide) with pendant phosphorus groups investigated by pyrolysis-GC/MS

The thermal stability of a novel phosphorus-containing aromatic poly(ester-amide) ODOP-PEA was investigated by thermogravimetric analysis (TGA). The weight of ODOP-PEA fell slightly at the temperature range of 300-400 °C in the TGA analysis, and the major weight loss occurred at 500 °C. The structural identification of the volatile products resulted from the ODOP-PEA pyrolysis at different temperatures was performed by pyrolysis-gas chromatography/mass spectrometry (pyrolysis-GC/MS). The P-C bond linked between the pendant DOPO group and the polymer chain disconnected first at approximately 275 °C, indicating that it is the weakest bond in the ODOP-PEA. The P-O bond in the pendant DOPO group was stable up to 300 °C. The cleavage of the ester linkage within the polymer main chain initiated at 400 °C, and the amide bond scission occurred at greater than 400 °C. The structures of the decomposition products were used to propose the degradation processes happening during the pyrolysis of the polymer.