Synthesis and properties of MoSi2 based engineering ceramics

Molybdenum disilicide is a high temperature structural ceramic with many attractive properties for engineering applications. Foremost amongst these is its stability in corrosive atmospheres up to about 1600°C. However, there are a few undesirable properties that need to be addressed before it can become a viable material in high temperature applications. Since MoSi₂ forms thermodynamically stable composites with both metals and ceramics, many reinforcing materials are incorporated into the matrix to improve the fracture toughness and creep properties. The low temperature oxidation can be controlled by making high density (> 95% of theoretical density) compacts. This article summarizes the important attempts that are made in improving the properties of molybdenum disilicide-based ceramics by the reinforcement with other materials.     

Effect of acrylic polymer and nanocomposite with nano-SiO2 on thermal degradation and fire resistance of APP-DPER-MEL coating

Acrylic nanocomposite and flame retardant coatings with different acrylic polymers were prepared. The effect of molecular structure and molecular weight of acrylic resins and nanocomposite with nano-SiO₂ on the interaction and char formation of ammonium polyphosphate-dipentaerythritol-melamine (APP-DPER-MEL) coating was investigated using differential thermal analysis (DTA), thermogravimetry (TG), Limiting Oxygen Index (LOI), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and fire protection test. The interaction of APP, DPER, MEL and 3F-1 acrylic resin led to the formation of intumescent coherent char at 300-450 °C. Owing to low molecular weight and lack of benzene rings, F-963 acrylic resin decomposed at lower temperature than APP, and hence their endothermic interaction was destroyed. The well-distributed nano-SiO₂ particles in acrylic nanocomposite could modify char formation and anti-oxidation of char structure at high temperature. It is noted that the fire protection properties of nanocoating with acrylic nanocomposite were better than those of flame retardant coatings with conventional acrylic resins.     

Effect of a novel charring-foaming agent on flame retardancy and thermal degradation of intumescent flame retardant polypropylene

A new triazine polymer was synthesized by using cyanuric chloride, ethanolamine and ethylenediamine as raw materials. It is used both as a charring agent and as a foaming agent in intumescent flame retardants, designated as charring-foaming agent (CFA). Effect of CFA on flame retardancy, thermal degradation and mechanical properties of intumescent flame retardant polypropylene (PP) system (IFR-PP system) has been investigated. The results demonstrated that the intumescent flame retardant (IFR) consisting of CFA, APP and Zeolite 4A is very effective in flame retardancy of PP. It was found that when the weight ratio of CFA to APP is 1:2, that is, the components of the IFR are 64 wt% APP, 32 wt% CFA and 4 wt% Zeolite 4A, the IFR presents the most effective flame retardancy in PP systems. LOI value of IFR-PP reaches 37.0, when the IFR loading is 25 wt% in PP. It was also found that when the IFR loading is only 18 wt% in PP, the flame retardancy of IFR-PP can still pass V-0 rating, and its LOI value reaches 30.2. TGA data obtained in pure nitrogen demonstrated that CFA has a good ability of char formation itself, and CFA shows a high initial temperature of the thermal degradation. The char residue of CFA can reach 35.7 wt% at 700 °C. APP could effectively promote the char formation of the APP-CFA system. The char residue reaches 39.7 wt% at 700 °C, while it is 19.5% based on calculation. The IFR can change the thermal degradation behaviour of PP, enhance T_max of the decomposition peak of PP, and promote PP to form char, based upon the results of the calculation and the experiment. This is attributed to the fact that endothermic reactions took place in IFR charring process and the char layer formed by IFR prevented heat from transferring into inside of IFR-PP system. TGA results further explained the effective flame retardancy of the IFR containing CFA.     

Synergistic effect of nanoflaky manganese phosphate on thermal degradation and flame retardant properties of intumescent flame retardant polypropylene system

Nanoflaky manganese phosphate (NMP) was synthesized from manganese nitrate and trisodium phosphate dodecahydrate, and used as a synergistic agent on the flame retardancy of polypropylene (PP)/intumescent flame retardant (IFR) system. The thermogravimetric analysis (TGA), real time Fourier-transform infrared (RTFTIR) spectroscopy measurements, cone calorimeter (CONE) and microscale combustion calorimeter (MCC) were used to evaluate the synergistic effects of NMP on PP/IFR system. When IFR + NMP was fixed at 20 wt% in flame retardant PP system, the TGA tests showed that NMP could enhance the thermal stability of PP/IFR system at initial temperature from about room temperature to 440 °C and effectively increase the char residue formation. The RTFTIR results revealed that NMP could clearly change the decomposition behavior of PP in PP/IFR system, which promotes decomposition at the initial temperature from about room temperature to 260 °C and forms more effective barrier layer to protect PP from decomposing at high temperature from about 260 °C to 500 °C. The CONE tests indicated that the addition of NMP in PP/IFR system not only reduced the peak heat release rate (HRR), but also prolonged the ignition time. The MCC results revealed that PP/IFR/NMP system generated less combustion heat over the course of heating than that of PP/IFR system. And scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) were used to explore the char residues of the PP/IFR systems with and without NMP.     

Combustion properties and thermal degradation behavior of polylactide with an effective intumescent flame retardant

An intumescent flame retardant spirocyclic pentaerythritol bisphosphorate disphosphoryl melamine (SPDPM) has been synthesized and its structure was characterized by Fourier transformed infrared spectrometry (FTIR), ¹H and ³¹P nuclear magnetic resonances (NMR). A series of polylactide (PLA)-based flame retardant composites containing SPDPM were prepared by melt blending method. The combustion properties of PLA/SPDPM composites were evaluated through UL-94, limiting oxygen index (LOI) tests and microscale combustion calorimetry (MCC) experiments. It is found that SPDPM integrating acid, char and gas sources significantly improved the flame retardancy and anti-dripping performance of PLA. When 25 wt% flame retardant was added, the composites achieved UL-94 V0, and the LOI value was increased to 38. Thermogravimetric analysis (TGA) showed that the weight loss rate of PLA was decreased by introduction of SPDPM. In addition, the thermal degradation process and possible flame retardant mechanism of PLA composites with SPDPM were analyzed by in situ FTIR.     

Thermal oxidative degradation kinetics of flame-retarded polypropylene with intumescent flame-retardant master batches in situ prepared in twin-screw extruder

The thermal oxidative degradation kinetics of pure PP and the flame-retarded (FR) PP materials with intumescent flame-retardant (IFR) master batches in situ prepared in twin-screw extruder were investigated using Kissinger method, Flynn-Wall-Ozawa method and Coats-Redfern method. The results showed that the activation energy order of PP and FR PP samples with different blowing agent/char former ratios obtained by Kissinger method agrees well with that obtained by Coats-Redfern one, which well illustrates the relationship between the composition of IFRs and their flame-retardancy, i.e. FR material with richer carbonization agent has higher activation energy for thermal oxidative degradation, hence leading to a better flame-retardancy. For Flynn-Wall-Ozawa method, due to its adoption of Doyle approximation, the obtained activation energy and its order of samples are very different from those of both Kissinger and Coats-Redfern methods. Criado method was finally used to determine the degradation reaction mechanism of various samples.     

Synthesis and thermal stability of a novel phosphorus-nitrogen containing intumescent flame retardant

A novel phosphorus-nitrogen containing intumescent flame retardant （P-N IFR） was prepared via the reaction of dichlor-opentate with N-methylaniline. The structure of the product was confirmed by ^1H NMR, ^31p NMR, MS and IR. TGA analysis showed it has effective thermal stability.     

In situ prepared PBSu/SiO2 nanocomposites. Study of thermal degradation mechanism

A series of nanocomposites consisted of poly(butylene succinate) (PBSu) and fumed silica nanoparticles (SiO₂) were prepared using the in situ polymerization technique. The amount of SiO₂ used directly affected the final molecular weight of the prepared polyesters. At a low SiO₂ content (0.5 wt.%) the molecular weight obtained was higher compared to neat PBSu, however at higher concentrations this was gradually reduced. The melting point of the matrix remained unaffected by the addition of the nanoparticles, in contrast to the crystallinity, which was dramatically reduced at higher SiO₂ contents. This was mainly due to the extended branching and cross-linking reactions that took place between the carboxylic end groups of PBSu and the surface silanols of the nanoparticles. Thermal degradation of the PBSu/SiO₂ nanocomposites was studied by determining theirs mass loss during heating. From the variations of the activation energies, calculated from the thermogravimetric curves, it was clear that nanocomposites containing 1 wt.% SiO₂ content had a higher activation energy compared to pure PBSu, indicating that the addition of the nanoparticles could slightly increase the thermal stability of the matrix. However, in PBSu/SiO₂ nanocomposite containing 5 wt.% SiO₂ the activation energy was smaller. This phenomenon should be attributed to the existence of extended branched and cross-linked macromolecules, which reduce the thermal stability of PBSu, rather than to the addition of fumed silica nanoparticles.     

A two-dimensional infrared correlation spectroscopic study on the thermal degradation of poly(2-hydroxyethyl acrylate)-co-methyl methacrylate/SiO2 nanohybrids

Two-dimensional infrared (2D IR) correlation spectroscopy was applied to study the structural changes occurring in the decomposition of PHEA-co-MMA/SiO₂. Complicated absorption spectral changes were observed in the heating process. 2D IR analysis indicates that during heating, covalent bonds, (Si-O-C), between the polymer and the inorganic moiety were formed, which was the main factor in the improvement in thermal properties of the hybrids such as the decomposition temperatures (T_d). The thermal stability of the hybrids was also studied by solid-state ²⁹Si MAS NMR spectroscopy and TGA tests. Their results complemented each other well.     

Synergistic effects of aluminum hypophosphite on intumescent flame retardant polypropylene system

The effects of aluminum hypophosphite(AHP) as a synergistic agent on the flame retardancy and thermal degradation behavior of intumescent flame retardant polypropylene composites(PP/IFR) containing ammonium polyphosphate(APP) and triazine charring-foaming agent(CFA) were investigated by limiting oxygen index(LOI), UL-94 measurement, thermogravimetric analysis(TGA), cone calorimeter test(CONE), scanning electron microscopy(SEM) and X-ray photoelectron spectroscopy(XPS). It was found that the combination of IFR with AHP exhibited an evident synergistic effect and enhanced the flame retardant efficiency for PP matrix. The specimens with the thickness of 0.8 mm can pass UL-94 V-0 rating and the LOI value reaches 33.5% based on the total loading of flame retardant of 24 wt%, and the optimum mass fraction of AHP/IFR is 1:6. The TGA data revealed that AHP could change the degradation behavior of IFR and PP/IFR system, enhance the thermal stability of the IFR and PP/IFR systems at high temperatures and promote the char residue formation. The CONE results revealed that IFR/AHP blends can efficiently reduce the combustion parameters of PP, such as heat release rate(HRR), total heat release(THR), smoke production rate(SPR) and so on. The morphological structures of char residue demonstrated that AHP is of benefit to the formation of a more compact and homogeneous char layer on the materials surface during burning. The analysis of XPS indicates that AHP may promote the formation of sufficient char on the materials surface and improve the flame retardant properties.     

Field Measurement of NO2 and RNO2 by Two-Channel Thermal Dissociation Cavity Ring Down Spectrometer

A two-channel thermal dissociation cavity ring down spectroscopy (CRDS) instrument has been built for in situ, real-time measurement of NO₂ and total RNO₂ (peroxy nitrates and alkyl nitrates) in ambient air, with a NO₂ detection limit of 0.10 ppbv at 1 s. A 6-day long measurement was conducted at urban site of Hefei by using the CRDS instrument with a time resolution of 3 s. A commercial molybdenum converted chemiluminescence (Mo-CL) instrument was also used for comparison. The average RNO₂ concentration in the 6 days was measured to be 1.94 ppbv. The Mo-CL instrument overestimated the NO₂ concentration by a bias of +1.69 ppbv in average, for the reason that it cannot distinguish RNO₂ from NO₂. The relative bias could be over 100% during the afternoon hours when NO₂ was low but RNO₂ was high.     

Enhanced overcharge behavior and thermal stability of commercial LiCoO2 by coating with a novel material

Commercial LiCoO₂ has been modified with MnSiO₄ as a novel coating material. The structures, morphologies, overcharge behaviors and thermal stabilities of the pristine and MnSiO₄-coated LiCoO₂ materials were studied. The MnSiO₄-coated LiCoO₂ had initial discharge specific capacities of 181.1 and 232.2 mAh g⁻¹ within the potential ranges 2.75–4.5 and 2.75–4.7 V (vs. Li⁺/Li), respectively. It was found that the overcharge tolerance of the coated cathode was significantly better than that of the pristine LiCoO₂ under the same conditions – the discharge specific capacities of the coated cathode at upper charge cutoff voltages of 4.5 and 4.7 V were as high as 168.7 and 154.3 mAh g⁻¹, respectively, after 50 cycles. Moreover, DSC showed that the coated LiCoO₂ had a higher thermal stability than the pristine LiCoO₂.     

Structural changes accompanying negative thermal expansion in Zr2(MoO4)(PO4)2

Zr₂(MoO₄)(PO₄)₂ is orthorhombic (Sc₂W₃O₁₂ structure) from 9 to at least 400 K, and shows anisotropic volume negative thermal expansion (α_a=−8.35(4)×10⁻⁶ K⁻¹; α_b=3.25(3)×10⁻⁶ K⁻¹; α_c=−8.27(5)×10⁻⁶ K⁻¹ in the range 122-400 K) similar in magnitude to A₂M₃O₁₂ (M—Mo or W) with large A³⁺. The contraction on heating is associated with a pattern of Zr-O-Mo/P bond angle changes that is somewhat similar, but not the same as that for Sc₂W₃O₁₂. On heating, the most pronounced reductions in the separation between the crystallographic positions of neighboring Zr and P are not associated with significant reductions in the corresponding Zr-O-P crystallographic bond angles, in contrast to what was seen for Sc₂W₃O₁₂.     

Effects of carbon nanotubes on the thermal stability and flame retardancy of intumescent flame-retarded polypropylene

Flame retardant mixtures of carbon nanotubes (CNTs) and intumescent flame retardant (IFR) were embedded in polypropylene (PP) to investigate what will happen if the additives exhibit two different flame retardation mechanisms. TEM tests showed that CNTs dispersed homogenously in PP matrix without any visible agglomeration. The effects of CNTs on thermal stability and flammability of PP were investigated by thermogravimetry (TG) and cone calorimetry tests, respectively. Results indicated that the introduction of CNTs only enhanced thermal stability of materials in a certain temperature range, but caused a severe deterioration of flame retardancy due to the interaction of the network structure and the intumescent carbonaceous char. Furthermore, conditions for an intumescent flame retardation system to behave with high efficiency were also discussed by a secondary combustion test.     

Kinetics of thermal degradation and thermal oxidative degradation of poly(p-dioxanone)

The kinetics of the thermal degradation and thermal oxidative degradation of poly(p-dioxanone) (PPDO) were investigated by thermogravimetric analysis. Kissinger method, Friedman method, Flynn-Wall-Ozawa method and Coats-Redfern method have been used to determine the activation energies of PPDO degradation. The results showed that the thermal stability of PPDO in pure nitrogen is higher than that in air atmosphere. The analyses of the solid-state processes mechanism of PPDO by Coats-Redfern method and Criado et al. method showed: the thermal degradation process of PPDO goes to a mechanism involving random nucleation with one nucleus on the individual particle (F₁ mechanism); otherwise, the thermal oxidative degradation process of PPDO is corresponding to a nucleation and growth mechanism (A₂ mechanism).     

Flammability and thermal degradation of flame retarded polypropylene composites containing melamine phosphate and pentaerythritol derivatives

The flammability of polypropylene (PP) composites containing intumescent flame retardant additives, i.e. melamine phosphate (MP) and pentaerythritol (PER), dipentaerythritol (DPER) or tripentaerythritol (TPER) was characterized by limiting oxygen index (LOI), UL 94 and the cone calorimeter, and the thermal degradation of the composites was studied using thermogravimetric analysis (TG) and real time Fourier transform infrared (RTFTIR). It has been found that the PP composite containing only MP does not show good flame retardancy even at 40% additive level. Compared with the PP/MP binary composite, the LOI values of the PP/MP/PER (PP/MP/DPER or PP/MP/TPER) ternary composites at the same additive loading are all increased, and UL 94 ratings of most ternary composites studied are raised to V-0 from no rating (PP/MP). The cone calorimeter results show that the heat release rate and smoke emission of some ternary composites decrease in comparison with the binary composite. It is noted from the TG data that initial decomposition temperatures of ternary composites are lower than that of the binary composite. The RTFTIR study indicates that the PP/IFR composites have higher thermal oxidative stability than the pure PP.     

Interrupted thermal desorption of TiH2

Structural changes of commercial TiH₂ were studied using interrupted temperature desorption spectroscopy and X-ray diffraction techniques to understand the mechanism of its degradation under non-equilibrium conditions. Rapid cooling on different stages of temperature-programmed heating allowed to study the intermediate phase compositions that evolve upon cooling from the high-temperature phase βTi(H). The phase transformation sequence is described as a number of consecutive reactions corresponding to the observed desorption peaks. Phases δTiH_2−x, γTiH, and the solid solution αTi(H) were found to be intermediates in the TiH₂ → αTi transformation when the latter is interrupted. Additional evidence for the thermodynamic stability of γTiH is given.     

MoO3改性的TiO2在可见光下催化降解亚甲基蓝

采用浸渍法制备了MoO₃/P25催化剂（MoO₃/P25（x）,x为MoO₃与P25质量比）,用X射线衍射、紫外-可见漫反射光谱、傅里叶变换红外光谱及拉曼光谱等手段对样品进行了表征,并用催化降解亚甲基蓝考察了催化剂在可见光区的催化活性。结果表明,MoO₃在P25表面最大单层负载量对应的MoO₃与P25质量比在0.1左右。单层分散的氧化钼物种与P25之间有较强的相互作用,降低了P25禁带宽度,提高了催化剂对可见光的吸收。当MoO₃与P25质量比大于0.1时,会生成晶相MoO₃,催化剂对可见光的吸收反而随MoO₃担载量增加而降低。催化剂禁带宽度不是决定其可见光下催化降解亚甲基蓝活性的唯一因素。具有适宜禁带宽度和一定晶相MoO₃含量的MoO₃/P25（0.25）表现出最佳活性。     

TGA/FTIR study on thermal degradation of polymethacrylates containing carboxylic groups

In this work, the thermal degradation of polymethacrylates containing carboxylic groups namely poly(methacryloyloxy butanoic acid), PMBA; poly(methacryloyloxy hexanoic acid), PMHA; and poly(p-methacryloyloxy benzoic acid), PMBeA was investigated by TGA/FTIR. Moreover, in order to shed more light on the reaction pathways during the thermal decomposition of these polymers, an FTIR spectroscopic study of structural changes in the degrading material was performed. By TGA it was observed that PMBA exhibited two well-defined degradation stages at 327 and 450 °C; PMHA presents only one main weight loss at ca. 402 °C although from DTG curve it was noted that the single step degradation was composed by two overlapped peaks located at 414 and 449 °C and a small shoulder at 317 °C; finally PMBeA showed three weight loss regions at 265, 353 and 468 °C. From FTIR analysis of the partially degraded samples it was found that the thermal degradation of these polymers resembled that of polymethacrylic acid, i.e. anhydrides were initially formed and then the modified structure is broken to yield an aromatic structure with phenolic groups. In contrast, the analysis by FTIR of the volatile products from the studied polymers differs notably than those obtained for polymethacrylic acid: β-lactones and γ-lactones were released from PMBA and PMHA, respectively, during its thermal degradation, whereas an ester derivative from benzoic acid evolves from PMBeA probably through depolymerization.     

NiFe2O4对刚果红的光催化降解性能研究

采用水热法合成了尖晶石型NiFe₂O₄,并利用X射线粉末衍射仪对其物相进行了表征,利用紫外-可见分光光度计对其光催化降解刚果红的性能进行了研究。以刚果红为光催化降解底物,探究了刚果红初始浓度、催化剂用量、溶液pH、不同光源等因素对NiFe₂O₄光催化降解刚果红活性的影响。结果表明,当刚果红溶液浓度为20 mg/L、催化剂NiFe₂O₄的用量为0.065 g、pH 2~10、在太阳光下照射480 min时,刚果红的降解率高达99%以上,催化剂性能稳定,适合处理刚果红类有机污染物。