Preparation and applications of novel fluoroalkyl end-capped oligomers/calcium carbonate nanocomposites

Calcium chloride reacted with sodium carbonate in the presence of a variety of self-assembled molecular aggregates formed by fluoroalkyl end-capped acrylic acid, 2-methacryloyloxyethane sulfonic acid, dimethylacrylamide, and acryloylmorpholine oligomers in aqueous solutions to afford the corresponding fluorinated oligomers/calcium carbonate composites in excellent to moderate isolated yields. These fluorinated calcium carbonate composites thus obtained were shown to have a good dispersibility not only in water but also in traditional organic media including fluorinated solvents. Dynamic light scattering measurements (DLS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed that these fluorinated composites are nanometer-size-controlled particles and well dispersed in these media. Cross-linked fluoroalkyl end-capped acrylic acid co-oligomer containing poly(oxyethylene) units was also applied to the preparation of new cross-linked fluorinated calcium carbonate nanocomposites under similar conditions. The obtained cross-linked fluorinated calcium carbonate nanocomposites were found to have an extremely higher dispersibility in aqueous and organic media including fluorinated solvents, compared to that of the corresponding fluoroalkyl end-capped oligomer nanocomposites. In particular, it was verified that these fluorinated calcium carbonate nanocomposites are applicable to the dispersion above poly(methyl methacrylate) (PMMA) film surface. Interestingly, field-emission SEM (FE-SEM) images of the cross-section of the modified PMMA films showed that calcium carbonate particles dispersed into these PMMA films could be arranged regularly above the modified film surface. More interestingly, cross-linked fluorinated oligomeric aggregates were able to provide suitable host moieties for the crystallization of calcium carbonate.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

Heterogeneous uptake and reactivity of formic acid on calcium carbonate particles: a Knudsen cell reactor, FTIR and SEM study

The heterogeneous uptake and reactivity of formic acid (HCOOH), a common gas-phase organic acid found in the environment, on calcium carbonate (CaCO(3)) particles have been investigated using a Knudsen cell reactor, Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM). FTIR measurements show that the adsorption of formic acid on the surface of calcium carbonate results in the formation of calcium formate. Besides calcium formate, carbonic acid is also a reaction product under dry conditions (<1% RH). Under dry conditions and at low pressures, the initial uptake coefficient of formic acid on CaCO(3) particles is measured to be 3 +/- 1 x 10(-3) and decreases as the surface saturates with adsorbed products. The maximum surface coverage of formic acid under dry conditions is determined to be (3 +/- 1)x 10(14) molecules cm(-2). Under humidified conditions (RH >10%), adsorbed water on the surface of the carbonate particles participates in the surface reactivity of these particles, which results in the enhanced uptake kinetics and extent of reaction of this organic acid on CaCO(3) as well as opens up several new reaction pathways. These reaction pathways include: (i) the water-assisted dissociation of carbonic acid to CO(2) and H(2)O and (ii) the formation of calcium formate islands and crystallites, as evident by SEM images. The results presented here show that adsorbed water plays a potentially important role in the surface chemistry of gas-phase organic acids on calcium carbonate particles.     

Calcium carbonate particle growth depending on coupling among adjacent layers in hybrid LB/LbL films

There are practical and academic situations that justify the study of calcium carbonate crystallization and especially of systems that are associated with organic matrices and a confined medium. Despite the fact that many different matrices have been studied, the use of well-behaved, thin organic films may provide new knowledge about this system. In this work, we have studied the growth of calcium carbonate particles on well-defined organic matrices that were formed by layer-by-layer (LbL) polyelectrolyte films deposited on phospholipid Langmuir-Blodgett films (LB). We were able to change the surface electrical charge density of the LB films by changing the proportions of a negatively charged lipid, the sodium salt of dimyristoyl-sn-glycero-phosphatidyl acid (DMPA), and a zwitterionic lipid, dimyristoyl-sn-glycero-phosphatidylethanolamine (DMPE). This affects the subsequent polyelectrolyte LbL film deposition, which also changes the the nature of the bonding (electrostatic interaction or hydrogen bonding). This approach allowed for the formation of calcium carbonate particles of different final shapes, roughnesses, and sizes. The masses of deposited lipids, polyelectrolytes, and calcium cabonate were quantified by the quartz crystal microbalance technique. The structures of obtained particles were analyzed by scanning electron microscopy.     

Formation of stable vaterite with poly(acrylic acid) by the delayed addition method

The crystallization of CaCO3 was examined by changing the addition time of poly(acrylic acid) (PAA) to an aqueous solution of calcium carbonate by selectively interacting with the crystal at different stages during the crystal-forming process. The precipitation of CaCO3 was carried out by a double jet method to prevent heterogeneous nucleation on glass walls, and the sodium salt of PAA was added by a delayed addition method. In the initial presence of PAA in an aqueous solution of calcium carbonate, PAA acted as an inhibitor for the nucleation and growth of crystallization. However, it was found that stable vaterite particles were successfully obtained by delaying the addition of PAA from 1 to 60 min. The vaterite particles were stable in the aqueous solution for more than 30 days, and the CaCO3 particles were formed by a spherulitic growth mechanism. It is suggested that PAA strongly binds with the Ca2+ ion on the surface of CaCO3 particles to stabilize the unstable vaterite form effectively. Upon changing the addition time of PAA, we found that CaCO3 particles were formed through different formation mechanisms in selectively controlled crystallization at different stages during the crystallization process.     

Effect of acid on morphology of calcite during acid enhanced defluoridation

Fluoride removal from water by lime materials is a promising defluoridation process. Acid enhanced limestone defluoridation (AELD) technique involves precipitation of CaF₂ as well as adsorption of fluoride on the surface of limestone which is capable of reducing fluoride concentration to below the WHO guideline value of 1.5 mg/L. Acids such as acetic acid and citric acid are added to the fluoride water before filtration through limestone column to enhance the Ca²⁺ activity in solution for precipitation of fluoride as CaF₂. This paper describes the effects of these acids on the quality of the limestone during the AELD process, which has been studied to evaluate the reusability of the limestone. The reaction products that formed during the AELD process have also been analyzed. The detail study of the morphology of the limestone before and after use have been done using various analytical techniques, viz., X-ray diffraction, infrared spectroscopy, thermogravimetric analysis and scanning electron microscopy combined with energy dispersive X-ray spectroscopy. The study reveals that the limestone degrades to some extent in the process due to dissolution of calcium carbonate by the acids and adsorption of fluoride by the limestone. While appreciable quantity of the citrate salt of calcium was formed in the column, the acetate salt mostly remained dissolved in the water. Since mainly the surface of the limestone particles take part in the reaction, the limestone particles can be reused for the defluoridation process after cleaning the outer surface. The limestone after use remains also suitable as raw material for cement.     

Fabrication and properties of poly(propylene carbonate)/calcium carbonate composites

Composites of poly(propylene carbonate) (PPC) reinforced with micrometric and nanometric calcium carbonate particles were prepared via melt mixing followed by compression molding. The morphology and mechanical and thermal behaviors of the composites were investigated. Static tensile tests showed that the tensile strength, stiffness, and ductility of the composites tended to increase with increasing contents of micrometric calcium carbonate particles. This improvement in the tensile properties was attributed to good interfacial adhesion between the fillers and matrix, as evidenced by scanning electron microscopy examination. However, because of the agglomeration of calcium carbonate nanoparticles during blending, those composites with nanoparticles exhibited the lowest tensile strength. Thermogravimetric measurements revealed that the incorporation of calcium carbonate into PPC resulted in a slight improvement in its thermooxidative stability. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1806–1813, 2003     

富钙生物油煅烧过程中孔结构变化特性的研究

在热重分析仪上进行富钙生物油煅烧实验。结果表明,富钙生物油的煅烧过程分为三个阶段,分别是生物油部分组分的脱CO₂和H₂O阶段、有机酸钙盐分解阶段、碳酸钙分解阶段。其中,有机酸钙盐分解对煅烧产物的孔结构有重要影响。在450℃~600℃,气体析出的气蚀作用与生物油中高分子化合物的碳化沉积现象同时存在,两者共同作用,但后者占主导,高分子化合物的碳化沉积主要发生在500℃~600℃。600℃以后,碳酸钙开始分解,释放出CO₂,气蚀作用使煅烧产物内部形成新的微孔,产物具有发达的孔结构。相同煅烧温度下,富钙生物油煅烧产物的孔隙特性明显优于CaCO₃。     

The influence of stabilizing agents on the interaction between styrene/butadiene latex and calcium carbonate: a calorimetric and a dynamic electrokinetic study

The role of stabilizing agents in the interaction between styrene/butadiene latex and calcium carbonate particles has been studied using isothermal titration calorimetry (ITC) and an electrokinetic sonic amplitude (ESA) technique. It is demonstrated that the polyacrylate sodium salt (dispersing agent, referred to as NaPA) used as stabilizing agent for the calcium carbonate suspensions principally affects the interfacial properties of the calcite surface. An electrostatic barrier is created and this decreases the attractive interactions between the latex and the negatively charged mineral surface. The total enthalpy change observed when an emulsion of styrene/butadiene particles substantially free from surfactant was added to the dispersed calcium carbonate could be described via a relatively complex path. The process included (i) an exothermic response from the association of the latex particles (adsorption process) with the dispersed calcium carbonate surface and (ii) an endothermic bulk phase effect due to the adsorption on the latex particles of dissolved species originating from the calcium carbonate. Stabilization of the latex particles with sodium dodecyl benzene sulfonate (SDBS) or a non-ionic fatty alcohol ethoxylate surfactant did not significantly change the enthalpy of interaction. It was further demonstrated that SDBS had a very weak affinity for the dispersed calcium carbonate particles and that dissolution of species, such as calcium ions, from the calcium carbonate surface, allows further adsorption of SDBS onto the latex particles.     

Water resistance improvement of paper by superhydrophobic modification with microsized CaCO3 and fatty acid coating

Nanoscaled surface roughness with a hydrophobically modified surface has been widely used for preparation of superhydrophobic materials. However, the complicated procedure, high cost and harmful compounds used in most superhydrophobic surface modifications limited their applications. This research aims at fabricating superhydrophobic cellulosic or semi-superhydrophobic papers with low cost and nontoxic materials. Commercial PCC (precipitated calcium carbonate) particles, hydrophobic stearic acid and polymer latex particles were used for surface roughness control, surface hydrophobic modification agent, and polymer binder, respectively. A simple coating or dipping method was used to produce high contact angle and high water resistance papers. It was found that the surface pretreatment of PCC with fatty acid salt prior mixing with polymer binder plays important role for improving the water contact angle (WCA). The combination of surface coating with dipping treatment will further increase the water contact angle and water resistance of the paper. A WCA near 150° over modified paper surface has been achieved. At the same degree of water resistance, the total cost of the paper can be significantly reduced by our method.     

Poly(methyl methacrylate) encapsulation of calcium carbonate particles

Dispersed calcium carbonate particles are encapsulated with poly(methyl methacrylate). The optimum condition for the polymerization is investigated; and the encapsulated particles are characterized by spectrophotometric analysis, acid decomposition, thermal analysis, and microscopic observation. From the conversion comparison of the MMA monomer it is found that the optimum concentration of polymerization initiator is 1.58 × 10^?3 mol/L. The highest yield of encapsulation is obtained at 250 rpm with a concentration of 0.5 wt % surfactant (sodium dodecyl benzene sulfonate). A comparison of the Fourier transform IR spectra distinctly indicates the formation of PMMA on the surface of the calcium carbonate particles. The outcome of an acid decomposition test proves that the PMMA coating protects the particles. In addition, thermal analyses and microscopic observation characterize the PMMA on the surface of encapsulated particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4063–4073, 2004     

界面作用对HDPE/POEg/CaCO_3三元复合材料韧性的影响

通过界面改性,制备了以CaCO3为核,马来酸酐接枝乙烯-辛烯共聚物弹性体(POEg)为壳的高密度聚乙烯(HDPEg)/弹性体(POE)/CaCO3的三元复合材料.由于“核-壳”结构的形成,弹性体和CaCO3表现出协同的增韧作用.同未经表面处理的CaCO3复合材料相比,在相同的CaCO3含量的情况下,表面处理的CaCO3由于与弹性体形成更强的界面粘结,使得三元复合材料的“脆-韧”转变发生在较低的弹性体含量.     

Macromolecule Loading into Spherical,Elliptical, Star‐Like and Cubic Calcium Carbonate Carriers

We fabricated calcium carbonate particles with spherical, elliptical, star‐like and cubical morphologies by varying relative salt concentrations and adding ethylene glycol as a solvent to slow down the rate of particle formation. The loading capacity of particles of different isotropic (spherical and cubical) and anisotropic (elliptical and star‐like) geometries is investigated, and the surface area of such carriers is analysed. Potential applications of such drug delivery carriers are highlighted.     

二次碳化法制备疏水链状纳米碳酸钙

以柠檬酸和十六酸的氨溶液为表面控制剂, 用二次碳化法制备了疏水链状纳米碳酸钙晶体. 用透射电子显微镜、X射线衍射、红外光谱、热重分析和接触角测试对产品进行了分析. 结果表明, 表面控制剂在反应过程中不但可以控制晶体的成核生长, 还能对碳酸钙表面进行修饰. 在不添加表面控制剂的溶液中得到立方体状表面亲水的纳米碳酸钙晶体; 添加柠檬酸和十六酸的氨溶液后所得纳米碳酸钙晶体为链状表面疏水. 将碳酸钙添加到聚乙烯中, 聚乙烯的初始热分解温度提高, 热力学稳定性增加.     

Preparation of poly(methyl methacrylate) microcapsules by in situ polymerization on the surface of calcium carbonate particles

Poly(methyl methacrylate) (PMMA) microcapsules were prepared by the in situ polymerization of methyl methacrylate (MMA) and N,N′-methylenebisacrylamide on the surface of calcium carbonate (CaCO₃) particles, followed by the dissolution of the CaCO₃ core in ethylenediaminetetraacetic acid solution. The microcapsules were characterized using fluorescence microscopy, atomic force microscopy, scanning electron microscopy, and Fourier transform infrared spectroscopy. The average sizes of the CaCO₃ particles and PMMA capsules were 3.8 ± 0.6 and 4.0 ± 0.6 μm, respectively. A copolymer consisting of MMA and rhodamine B-bearing MMA was also used to prepare microcapsules for fluorescent microscopy observations. Fluorescein isothiocyanate-labeled bovine serum albumin was enclosed in the PMMA microcapsules and its release properties were studied.     

Supersaturation control in aragonite synthesis using sparingly soluble calcium sulfate as reactants

Sparingly soluble calcium salts were studied as reactants in the synthesis of needle-like precipitated calcium carbonate (PCC). The morphology and aspect ratio of the PCC particles were characterized with SEM. Polymorphs and crystal size were characterized using X-ray diffraction. The counterions of the sparingly soluble salts influenced the growth kinetics of PCC as well as the polymorphism and morphology of product particles. Either chrysanthemum-like or needle-like aragonite can be synthesized from calcium sulfate and sodium carbonate depending on the supersaturation and synthesis conditions. Low concentration and slow addition rate of sodium carbonate solution were favorable to the formation of aragonite. Addition of sodium sulfate to the reaction system (calcium chloride and sodium carbonate) promoted the formation of aragonite and decreased the crystal size of aragonite due to the decrease of supersaturation and adsorption of sulfate ion. Too much added sodium sulfate, however, did not further increase the aragonite fraction. An optimal temperature for the formation of aragonite was found to be ca. 60 degrees C. Slow dissolution kinetics of sparingly dissoluble salt also is very important for controlling PCC polymorphism and morphology.     

Small angle neutron scattering studies on non-aqueous dispersions of calcium carbonate

Colloidal dispersions of calcium carbonate in toluene, with the particles stabilised by an alkyl aryl sulphonic acid, have been examined by small angle neutron scattering. On the basis of the assumption that the adsorbed layer of stabilising surface active agent formed a concentric shell around a spherical calcium carbonate core particle, a method was developed to determine both the radius of the core particle and the thickness of the adsorbed layer. For the two series of particles examined the calcium carbonate core particles were found to have radii of 22 and 67 å respectively and in both cases the adsorbed layer thickness was found to be 19.0±1 å. The method provides a means of obtaining adsorbed layer thicknesses under conditions where particle and layer cannot be separated.     

Influence of the primary structure of enzymes on the formation of CaCO2 polymorphs: a comparison of plant (Canavalia ensiformis) and bacterial (Bacillus pasteurii) ureases

The influence of the primary structures of plant (Canavalia ensiformis) and bacterial (Bacillus pasteurii) ureases on the precipitation of calcium carbonate polymorphs in solutions of calcium salts and urea at room temperature was investigated. Despite a similar catalytic function in the decomposition of urea, these ureases exerted different influences on the crystal phase formation and on the development of unusual morphologies of calcium carbonate polymorphs. Spherical and uniform vaterite particles were precipitated rather than calcite in the presence of Bacillus urease, while the presence of Canavalia urease resulted in the precipitation of calcite only. Vaterite particles were shown to be built up of nanosized crystallites, proving the importance of nanoscale aggregation processes on the formation of colloidal carbonates. Reduction of the concentration of Bacillus urease in the reacting solution results in the formation of calcite crystals with a more complex surface morphology than the ones obtained by Canavalia urease. These differences may be explained by dissimilarities in the amino acid sequences of the two examined ureases and their different roles in nucleation and physicochemical interactions with the surface of the growing crystals, during the precipitation processes. This study exemplifies the diversity of proteins produced by different organisms for the same function, and the drastic effects of subtle differences in their primary structures on crystal phase formation and growth morphology of calcium carbonate precipitates, which occur as inorganic components in a large number of biogenic structures.     

Analysis of the kinetic slowing down during carbonation of CaO by CO2

The synthesis of calcium hydroxyapatite powder (Ca-HA) from orthophosphoric acid or from potassium dihydrogen orthophosphate and calcium carbonate was carried out under moderate conditions. A better dissolution of calcium carbonate and a complete precipitation of the orthophosphate species were obtained with orthophosphoric acid, indicating that it may be of interest as a phosphate source compared with potassium dihydrogen orthophosphate. The influence of calcination treatment on the physico-chemical properties of the solids is discussed in this paper. Different characterization techniques such as specific surface area (S _BET), true density, particle size distribution, thermo-mechanical analysis, simultaneous thermogravimetry and differential scanning calorimetry analysis, X-ray diffraction and infrared were performed to understand the phase changes during thermal treatment. Specific surface area decreased while true density and particle size increased with the rise in the calcination temperature, due to the sintering of particles and the chemical reactions occurring at high temperatures. Mixtures of well-crystallized Ca-HA and tricalcium phosphate (TCP) or well-crystallized Ca-HA, CaO, and TCP were obtained after calcination at 800–1,000 °C of the solid products starting from orthophosphoric acid or potassium dihydrogen orthophosphate, respectively.     

Microporous Silica Particles Prepared by the Salt-Catalytic Sol-Gel Process with Extremely Low Content of Water

Microporous silica was synthesized by the salt catalytic sol-gel process with extremely low content of water to tetramethoxysilane. Silica particles were precipitated even when the extent of hydrolysis was very low, since ammonium carbonate as a salt catalyst made the polycondensation faster than an acid catalyst. Microporous silica with a high surface area (680 m² g^–1) was obtained by combustion of methoxy groups at 450°C. The methoxy groups can be removed by the post-hydrolysis before heating. A high specific surface area (>750 m²g^–1) of microporous silica was obtained with pore diameter between 1.2 and 2.0 nm.